EP0432239B1 - Verfahren zur herstellung von elektronischen komponenten mit einer spule aus dünndraht - Google Patents

Verfahren zur herstellung von elektronischen komponenten mit einer spule aus dünndraht Download PDF

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Publication number
EP0432239B1
EP0432239B1 EP90909120A EP90909120A EP0432239B1 EP 0432239 B1 EP0432239 B1 EP 0432239B1 EP 90909120 A EP90909120 A EP 90909120A EP 90909120 A EP90909120 A EP 90909120A EP 0432239 B1 EP0432239 B1 EP 0432239B1
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EP
European Patent Office
Prior art keywords
wire
winding
holding
electronic components
input
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP90909120A
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English (en)
French (fr)
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EP0432239A1 (de
Inventor
Daniel Cuttelod
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
HID Global Switzerland SA
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Sokymat SA
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Filing date
Publication date
Application filed by Sokymat SA filed Critical Sokymat SA
Publication of EP0432239A1 publication Critical patent/EP0432239A1/de
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Publication of EP0432239B1 publication Critical patent/EP0432239B1/de
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06Coil winding
    • H01F41/09Winding machines having two or more work holders or formers

Definitions

  • Method for manufacturing electronic components comprising a winding of fine wire, and device for holding the winding wire allowing manufacture according to this method.
  • the coils intended for such circuits are characterized by their small dimensions, as well as by the use of a very fine winding wire, with a diameter of the order of a few hundredths of a millimeter.
  • FR-A-2,354,620 An example of such a device is described in FR-A-2,354,620.
  • the wire is directly stretched between two successive coils, without any reservation other than the length of the wire separating the coils being made.
  • Two clamps are brought near and on either side of the middle of this length of wire, grab the tensioned wire, then what a cutting member passing between the two clamps cut the wire.
  • the two withdrawing clamps each brings a portion of wire to two winding heads which each carry out a winding of this portion of wire around a terminal fixed to the body of the coil.
  • the pliers perform a complicated rotational movement in order to approach the winding heads.
  • this device is not reliable insofar as the slightest imprecision in the movement of the clamps coming to grip the taut wire can cause a break in the wire.
  • the device is delicate to adjust and expensive to build and maintain.
  • the supports serving to hold the core during winding hide the points where the wire will be fixed later; it is therefore necessary to provide an additional manufacturing operation consisting in changing the method of holding the winding.
  • a device of this type is described in DE-A-2,052.001.
  • the configuration of the device as well as the position of the terminals on the body of the coil are such that, after the winding has been carried out, pliers (K1, K2) grip the wire on either side of the winding at the same time as '' it is cut (T1, T2) to be separated from the following winding, while a claw (G) comes to grip the wound core, withdraws it from the winding table so that the other end of the core provided with lugs is presented to a winding head (HW) which wraps the ends of the wire around the terminals.
  • the object of the invention is precisely, by preserving and keeping known the exact position of a sufficient length of the input and output wires of the coil and by having available a sufficient free length of each of these wires, available without that it is necessary to apply to them an excessive tensile force, to be able to bring, by simple mechanical and / or automatic means, said wires in position ready to be available for the following operation, respectively to be welded.
  • a coil 1, used as a component of an electronic circuit is formed, according to an embodiment shown in fig. 1, a core 10 terminated at its two ends of legs 12 and 12 ′, a plurality of coils of fine wire forming a coil 11, an insulating pad 13 comprising two welding pads 14 and 14 ′ fixed on the leg 12 of the core.
  • the free ends of the input wire 15 and of the output wire 16 can be loose from the input 17 and output 18 points of the winding, or else fixed to auxiliary pins not shown here, and it is difficult, given the fineness of the wire used, to recover them and bring them to the welding pads 14 and 14 'to be welded there, as shown in broken lines by 15' and 16 '.
  • coils can be considered suitable for being produced according to the method of the invention, in particular coils comprising cores provided with cheeks on which the sides of the winding can come to rest or else coils having no core .
  • the arrangement shown in fig. 2 illustrates various stages of manufacturing a coil according to the process.
  • a distributor head 3 has a relative longitudinal movement step by step along X, causing it to come to be positioned in front of each plate in order to wind the core 10.
  • This dispensing head comprises a supply coil 30 supplying the wire 31 to a "Flyer" 32, which being in rotation around the core 10 deposits the wire on the latter according to the number of turns desired.
  • a transverse displacement along Y of the "Flyer" 32 Allows regular laying in contiguous turns of the wire 31 on the core 10.
  • the wire has been stretched by the two movable guides 33 and 33' carrying out the movement y , from the exit point of the winding 18, by the exit guide 21, the device for holding the exit wire 4, that for holding the entry wire 4 ′, which have been actuated automatically in order to receive the wire as it will be explained later, and the input guide 22 of the plate 2, and, from there, to the entry point 17 of the winding to be produced.
  • the devices for holding the output wire 4 and the input wire 4 ′ secure the tensioned wire and hold it in position after it has been cut by a device shown in 23.
  • a possible execution of the wire holding device 4, respectively of the input wire 4 ', is shown in FIG. 3, the execution being identical in both cases.
  • This device consists of a base 40 fixed to the plate 2 or 2 'by a thread or any method, partially crossing said plate by a hole provided for this purpose and overflowing by a support flange on the upper surface of the plate, an axis 41 which can slide freely and vertically according to the movement Z inside a hole passing through said base, with a washer 42 fixedly attached to the upper end of the axis 41, two felt washers 43 and 44 pinching the wire between them and an actuating device consisting of a compression spring 45 and a washer support 46, fixedly attached to the lower end of the axis 41.
  • a device presses on the washer support 46, thus moving the axis 41 upwards by compressing the spring 45 and thus separating the two felt washers 43 and 44 so that the wire can be housed therebetween.
  • the action on the support washer 46 ceases, the spring 45 bringing the axis 41 and consequently the upper washer 42 as well as the felt washer 43 to descend, until the wire is pinched between the felt washers 43 and 44.
  • the wire connecting two windings placed on successive plates can then be cut by the device 23, the wire remaining stretched between the device for holding the input wire 4 'and the entry point of the winding 17, passing through the guide d input 22, respectively between the device for holding the output wire 4 and the output point of the winding 18, passing through the output guide 21.
  • the free ends of the input and output wires, between the holding devices 4, respectively 4 ′, and the cut-off point 23, are available and in reserve so that when the portions of wires located between the entry point of the winding 17 and the entry guide 22, respectively between the exit point of the winding 18 and the exit guide 21, are taken up by a device suitable, not shown here, in order to bring them onto the welding pads 14 and 14 'to be welded therein, said free ends will slide between the felt washers 43 and 44 of the holding devices 4 and 4' in order to give the wire the sufficient stretched length to be correctly brought to said welding pads.
  • the relative longitudinal step-by-step movement between the distributor head 3 and the plates 2, respectively 2 ′, will preferably take place by displacement of said plates 2 and 2 ′ in front of the distributor head 3 which remains fixed.
  • the method by which the position of a sufficient length of the ends of the input and output wires of a winding is preserved and is known, and by which a sufficient free length of said input and output wires is available so that the said wires remain taut when they are brought into position to be welded thereon on the same machine, also accommodates other arrangements than that shown here; in particular, the plates shown here side by side can be arranged in various other ways, in particular in a carousel.
  • the wire holding device 4 or 4 ′ can also be constituted differently than described here; in particular, in the case where the upper washer 42 exerts sufficient pressure in order to maintain the wire between the felt washers, it is possible to arrange the device without the spring 45.
  • the washers 43 and 44, provided here in felt, can be made also of all suitable materials, for example synthetic foam, rubber or leather, not being compulsory that the two washers are of the same material. It is understood that, according to the fleet of machines available or according to the operation following that of winding, the elements described here and forming the plate 2 can be part of a storage plate capable of being transferred later to another machine for the next operation.

Landscapes

  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacturing Cores, Coils, And Magnets (AREA)
  • Coil Winding Methods And Apparatuses (AREA)
  • Supply And Installment Of Electrical Components (AREA)

Claims (8)

  1. Verfahren zur Serienfertigung von elektronischen Bauelementen mit einer Wicklung, die mittels eines Wickelkopfes der Type "Flyer" hergestellt wird, dadurch gekennzeichnet, dass:
       nachdem eine erste Wicklung (11) um einen ersten Kern (10), der auf einer ersten Platine (2) gehalten wird, durchgeführt worden ist und
       nachdem der Wickelkopf verschoben worden ist, um einem folgenden, auf einer folgenden Platine (2') angeordneten Kern gegenüberzuliegen,
       bewegliche Führungsmittel (33, 33') den Draht ab seiner Austrittsstelle (18) aus der ersten Wicklung derart mitführen, dass er an einem Austrittsführungsmittel (21) und einem Austrittshaltemittel (4), welche auf der ersten Platine befestigt sind, und an einem Eintrittshaltemittel (4') und einem Eintrittsführungsmittel (22), welche auf der genannten nachfolgenden Platine befestigt sind, entlangläuft,
       wobei auf diese Weise eine Drahtreserve für den aus der ersten Wicklung austretenden Draht und eine Drahtreserve für den in die folgende Wicklung eintretenden Draht geschaffen wird,
       wobei die Drahtreserve des austretenden Drahts aus zwei Abschnitten besteht, einem ersten Abschnitt, welcher von der Austrittsstelle (18) aus der ersten Wicklung bis zum Austrittshaltemittel (4) reicht, und einem zweiten Abschnitt, der von dem Austrittshaltemittel (4) bis zu einer Schnittstelle reicht, welche sich zwischen dem Austrittshaltemittel (4) und dem Eintrittshaltemittel (4') der folgenden Platine befindet,
       und die Drahtreserve des eintretenden Drahts ebenfalls aus zwei Abschnitten besteht, einem ersten Abschnitt, welcher von der Eintrittsstelle (17) in die folgende Wicklung bis zum Eintrittshaltemittel (4') reicht, und einem zweiten Abschnitt, der von dem Eintrittshaltemittel (4') bis zu der genannten Schnittstelle reicht,
       wobei die beiden ersten Abschnitte der Reserve des austretenden Drahtes und der Reserve des eintretenden Drahtes immer gespannt sind.
  2. Verfahren zur Serienfertigung von elektronischen Bauelementen mit einer Wicklung nach Anspruch 1, dadurch gekennzeichnet, dass die zweiten Abschnitte jeder der Drahtreserven frei sind und verfügbar sind, um die ersten Drahfabschnitte für einen darauffolgenden Arbeitsgang, beispielsweise ein Anlöten an ein Kontaktstück (14, 14'), in eine bestimmte Position zu bringen, wobei die ersten Drahtabschnitte gespannt gehalten werden.
  3. Verfahren zur Serienfertigung von elektronischen Bauelementen mit einer Wicklung nach Anspruch 2, dadurch gekennzeichnet, dass die Bauelemente, welche die Wicklung um den Kern und die beiden gespannten Drahtenden umfassen, auf einer Aufbewahrungsplatine angeordnet sind, die zu einer anderen Maschine transportiert werden kann und eine Übernahme für einen nachträglichen Arbeitsgang ermöglicht, beispielsweise einen Arbeitsgang des Anlötens dieser Drähte an Kontaktstücke.
  4. Verfahren zur Serienfertigung von elektronischen Bauelementen mit einer Wicklung nach Anspruch 3, dadurch gekennzeichnet, dass die Platinen nebeneinander in einer Linie angeordnet sind.
  5. Verfahren zur Serienfertigung von elektronischen Bauelementen mit einer Wicklung nach Anspruch 3, dadurch gekennzeichnet, dass die Platinen nebeneinander auf einem Karussel angeordnet sind.
  6. Verfahren zur Serienfertigung von elektronischen Bauelementen mit einer Wicklung nach einem der Ansprüche 4 oder 5, dadurch gekennzeichnet, dass der Arbeitsgang, welcher auf den Arbeitsgang der Wicklung folgt, an der gleichen Maschine durchgeführt wird.
  7. Verfahren zur Serienfertigung von elektronischen Bauelementen mit einer Wicklung nach einem der Ansprüche 3 bis 5, dadurch gekennzeichnet, dass der Arbeitsgang, welcher auf den Arbeitsgang der Wicklung folgt, an einer anderen Maschine durchgeführt wird.
  8. Aufbewahrungsplatine zur Anwendung des Verfahrens nach einem der Ansprüche 3, 6 oder 7, dadurch gekennzeichnet, dass sie Eintrittsführungs- (22) und -haltemittel (4') sowie Austrittsführungs- (21) und -haltemittel (4) für die Enden des Wicklungsdrahtes umfasst und dass sie von einer Maschine zu einer anderen transportiert werden kann.
EP90909120A 1989-07-03 1990-06-29 Verfahren zur herstellung von elektronischen komponenten mit einer spule aus dünndraht Expired - Lifetime EP0432239B1 (de)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
CH246989 1989-07-03
CH2469/89 1989-07-03
PCT/CH1990/000158 WO1991000603A1 (fr) 1989-07-03 1990-06-29 Procede de fabrication de composants electroniques comportant un bobinage en fil fin, et dispositif de maintien du fil de bobinage permettant une fabrication selon ce procede

Publications (2)

Publication Number Publication Date
EP0432239A1 EP0432239A1 (de) 1991-06-19
EP0432239B1 true EP0432239B1 (de) 1994-08-03

Family

ID=4234515

Family Applications (1)

Application Number Title Priority Date Filing Date
EP90909120A Expired - Lifetime EP0432239B1 (de) 1989-07-03 1990-06-29 Verfahren zur herstellung von elektronischen komponenten mit einer spule aus dünndraht

Country Status (4)

Country Link
US (1) US5261615A (de)
EP (1) EP0432239B1 (de)
DE (1) DE69011292T2 (de)
WO (1) WO1991000603A1 (de)

Families Citing this family (21)

* Cited by examiner, † Cited by third party
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WO1991016718A1 (fr) * 1990-04-19 1991-10-31 Ake Gustafson Procede d'assemblage d'une bobine sur un circuit imprime
CH684642A5 (fr) * 1991-02-25 1994-11-15 Ake Gustafson Pince de maintien d'un corps de bobine dans une machine de bobinage.
DK0573469T3 (da) * 1991-02-25 1994-11-28 Ake Gustafson Fremgangsmåde til fiksering af en vikling på et elektronisk kredsløb
EP0657903B1 (de) * 1993-12-09 1997-05-02 GUSTAFSON, Ake Verfahren zum Wickeln eines Kerns mit einem elektronsichen Bauelement, sowie Mittel zur Führung von Drähten zum Verbinden einer Spule mit dem elektronischen Bauelement
JP3309319B2 (ja) * 1995-01-20 2002-07-29 フィン,デイヴィット コイル構成を製造する装置及び方法
US6017496A (en) 1995-06-07 2000-01-25 Irori Matrices with memories and uses thereof
US6329139B1 (en) 1995-04-25 2001-12-11 Discovery Partners International Automated sorting system for matrices with memory
US6138936A (en) * 1998-04-06 2000-10-31 Em Microelectronic-Marin Sa Method of using ionized air to remove from a coil the electrostatic charges produced by winding of the coil on a core
DE69806725T2 (de) * 1998-04-07 2009-09-24 Em Microelectronic-Marin S.A., Marin Verfahren zur Herstellung von elektronischen Komponenten mit einer Spule
WO2003094106A1 (en) 2002-04-29 2003-11-13 Quelis Id Systems Inc. Coil arrangement for radio-frequency identification devices, process and apparatus for making said arrangement
CN100403466C (zh) * 2004-10-28 2008-07-16 东莞广宇电子实业有限公司 一种绕线机
JP5275959B2 (ja) * 2009-11-17 2013-08-28 株式会社ワコム コイル、位置指示器、位置検出装置及びコイル巻回方法
US9195932B2 (en) 2010-08-12 2015-11-24 Féinics Amatech Teoranta Booster antenna configurations and methods
US8991712B2 (en) 2010-08-12 2015-03-31 Féinics Amatech Teoranta Coupling in and to RFID smart cards
US9033250B2 (en) 2010-08-12 2015-05-19 Féinics Amatech Teoranta Dual interface smart cards, and methods of manufacturing
US9112272B2 (en) 2010-08-12 2015-08-18 Feinics Amatech Teoranta Antenna modules for dual interface smart cards, booster antenna configurations, and methods
US8789762B2 (en) 2010-08-12 2014-07-29 Feinics Amatech Teoranta RFID antenna modules and methods of making
US8870080B2 (en) 2010-08-12 2014-10-28 Féinics Amatech Teoranta RFID antenna modules and methods
MX336040B (es) 2011-09-11 2016-01-07 Feinics Amatech Teoranta Modulos de antena rfid y procedimientos de fabricacion.
AU2013214133A1 (en) 2012-02-05 2014-07-31 Feinics Amatech Teoranta RFID antenna modules and methods
EP3005242A1 (de) 2013-05-28 2016-04-13 Féinics AmaTech Teoranta Antennenmodule für doppelschnittstellen-chipkarten, verstärkungsantennenkonfigurationen und verfahren

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Also Published As

Publication number Publication date
EP0432239A1 (de) 1991-06-19
DE69011292D1 (de) 1994-09-08
WO1991000603A1 (fr) 1991-01-10
US5261615A (en) 1993-11-16
DE69011292T2 (de) 1995-03-16

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