Classifications

• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
  • F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
  • F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
  • F16C33/02—Parts of sliding-contact bearings
  • F16C33/04—Brasses; Bushes; Linings
  • F16C33/24—Brasses; Bushes; Linings with different areas of the sliding surface consisting of different materials
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
  • C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
  • C08J9/36—After-treatment
  • C08J9/40—Impregnation
  • C08J9/42—Impregnation with macromolecular compounds
• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
  • F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
  • F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
  • F16C33/02—Parts of sliding-contact bearings
  • F16C33/04—Brasses; Bushes; Linings
  • F16C33/06—Sliding surface mainly made of metal
  • F16C33/10—Construction relative to lubrication
  • F16C33/1025—Construction relative to lubrication with liquid, e.g. oil, as lubricant
  • F16C33/103—Construction relative to lubrication with liquid, e.g. oil, as lubricant retained in or near the bearing
• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
  • F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
  • F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
  • F16C33/02—Parts of sliding-contact bearings
  • F16C33/04—Brasses; Bushes; Linings
  • F16C33/06—Sliding surface mainly made of metal
  • F16C33/12—Structural composition; Use of special materials or surface treatments, e.g. for rust-proofing
• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
  • F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
  • F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
  • F16C33/02—Parts of sliding-contact bearings
  • F16C33/04—Brasses; Bushes; Linings
  • F16C33/20—Sliding surface consisting mainly of plastics
  • F16C33/201—Composition of the plastic
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
  • C08J2491/00—Characterised by the use of oils, fats or waxes; Derivatives thereof

Definitions

• This invention relates to self-lubricating materials.
• a method of producing a self-lubricating material comprising absorbing a lubricant (such as oil or wax) into a microporous carrier, and incorporating the lubricant-bearing carrier into a base material.
• a lubricant such as oil or wax
• the resultant mixture is used to mould, cast or extrude a desired component directly in its finished form.
• a method of producing a self-lubricating article such as a bearing or gear, comprising absorbing a lubricant (such as oil or wax) into a microporous carrier, mixing the carrier with a base material such as metal or plastics, and moulding, casting or extruding the bearing or gear in its finished form directly from the resultant mixture.
• a lubricant such as oil or wax
• the microporous carrier has a structure comprising a plurality of substantially spherical microcells distributed substantially uniformly through the structure, adjacent cells being interconnected by pores smaller in diameter than the microcells.
• the microcells conveniently have an average diameter of between 0.5 and 100 microns.
• the microporous carrier is a substance as defined in the claims of UK Patent No. 1576228.
• the microporous carrier can be made of plastics material, and is preferably a polymer or copolymer of an ethylenically unsaturated monomer, a condensation polymer, a polyphenylene oxide or a blend thereof. More particularly, the plastics material can be polypropylene, polyethylene or a polyamide (e.g. nylon). Alternatively, the microporous carrier can be made of a metal or metal alloy, such as aluminium or aluminium alloy.
• the microporous carrier is made of the same material as the base material .
• the microporous carrier has a density within the approximate range of 0.9 to 0.945 gm/cc 3 , a void volume of substantially 75%, a cell size within the approximate range of 0.5 to 6.0 microns, and/or a pore size within the approximate range of 0.05 to 5.0 microns.
• the carrier incorporating the lubricant can be mixed with the base material in solid form, with the resultant mixture then being subjected to a melting operation.
• the carrier incorporating the lubricant can be incorporated into the base material when the latter is in a molten state.
• a lubricant such as oil or wax is absorbed into a microporous carrier. Particles of the lubricant-bearing carrier are then mixed with granules of a base material (such as plastics), for example using one part of carrier to ten parts of base material, and the resultant mixture is employed as a raw material for e.g. a moulding, casting or extrusion process.
• a base material such as plastics
• the lubricant is dispersed in minute pockets throughout the finished component. Accordingly, as the surface of the component wears, fresh pockets are exposed thereby maintaining the lubricating function in an effective manner.
• a suitable form of carrier for use in the above-described process is that described and claimed in UK patent no. 1576228 and sold by Azko Chemicals under the trade name ACCUREL. This substance is capable of absorbing approximately two-thirds of its own weight of the lubricant.
• microporous carriers can be used according to the nature of the base material, and carriers having the following properties are preferred, respectively, where the base material is a polyamide plastics (e.g. nylon), polyethylene or polypropylene:
• the base material is a polyamide plastics (e.g. nylon), polyethylene or polypropylene:

Landscapes

• Engineering & Computer Science (AREA)
• General Engineering & Computer Science (AREA)
• Mechanical Engineering (AREA)
• Chemical & Material Sciences (AREA)
• Health & Medical Sciences (AREA)
• Materials Engineering (AREA)
• Oil, Petroleum & Natural Gas (AREA)
• Chemical Kinetics & Catalysis (AREA)
• Medicinal Chemistry (AREA)
• Polymers & Plastics (AREA)
• Organic Chemistry (AREA)
• Compositions Of Macromolecular Compounds (AREA)
• Lubricants (AREA)

Applications Claiming Priority (4)

Publications (1)

Family

ID=26294724

Family Applications (1)

Country Status (3)

Families Citing this family (1)

Family Cites Families (2)

• 1989
  • 1989-12-11 JP JP50111989A patent/JPH03502470A/ja active Pending
  • 1989-12-11 WO PCT/GB1989/001474 patent/WO1990006967A1/en not_active Application Discontinuation
  • 1989-12-11 EP EP19900900281 patent/EP0401335A1/de not_active Withdrawn

Non-Patent Citations (1)

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