EP0399192B1 - Presse à cylindres, notamment pour le broyage par pression de matériau granulé - Google Patents
Presse à cylindres, notamment pour le broyage par pression de matériau granulé Download PDFInfo
- Publication number
- EP0399192B1 EP0399192B1 EP19900106731 EP90106731A EP0399192B1 EP 0399192 B1 EP0399192 B1 EP 0399192B1 EP 19900106731 EP19900106731 EP 19900106731 EP 90106731 A EP90106731 A EP 90106731A EP 0399192 B1 EP0399192 B1 EP 0399192B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- press
- roll
- roller
- rolls
- precompacting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Revoked
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/02—Crushing or disintegrating by roller mills with two or more rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/28—Details
- B02C4/286—Feeding devices
Definitions
- the invention relates to a roller press with two oppositely rotatable, horizontally opposite rollers of the same diameter separated from one another by a press nip for pressure reduction of granular material with a feed hopper arranged above the nip.
- a method for comminuting or grinding brittle ground material is known (EP-PS 0 084 383), in which the ground material, for. B. not pre-shredded cement clinker, is pressed in the nip of a high-pressure roller press under high pressure, which in part leads to particle destruction, in part to produce cracks inside the particles leads and manifests itself visibly in the formation of agglomerates (so-called Schülpen), which can be disagglomerated or dissolved with comparatively little expenditure of energy and which already contain fine material as a result of the application of the high pressing pressure with destruction of the grain structure, so that the known process as a whole is characterized by a low specific energy requirement.
- the feed material fed to the nip When operating the high-pressure roller press for compacting or for pressure treatment of granular material, the feed material fed to the nip must be gripped by the rollers driven in opposite directions and drawn into the nip by friction.
- the individual particles of the ground material drawn in by friction in the area of the narrowest roll gap are crushed in a bed of material, ie in a bed of material compressed between the two roll surfaces when the extremely high pressure is applied, so that one speaks of the so-called bed size reduction.
- the good draw-in capacity of the rollers would itself be improved if the feed material was fed in in such an amount that a high load of feed material was formed over the nip in the feed shaft.
- the feed to the high-pressure roller press is at least partly very fine-grained by adding z to the fresh feed.
- large amounts of the semolina of the roller press, if necessary, can be recirculated via a classifier connected downstream of the classifier, the good intake capacity of the rollers can deteriorate and the throughput of the roller press can be reduced.
- the problem can also arise that the air pressed by the high-pressure pressure from the feed material bed can no longer escape , which impairs the material pressure and the energy savings that can be achieved with the material bed comminution and leads to uneven operation of the roller press.
- the problem of material intake and venting in the nip of the roller press is further exacerbated by the fact that the bulk density of the recirculated semolina is generally considerably lower than the bulk density of the fresh feed material or that the porosity of the classifier is greater than that of the fresh feed material.
- DE-OS 38 23 929 suggests first pressing the fresh feed material alone and then pressing the press passage together with the recirculated semolina. Since this method would mean connecting two roller presses in series, it is further proposed to carry out the pressing in only one roller press which contains a plurality of roller pairs. In terms of construction, this roller press is designed so that a larger drive roller is part of all existing roller pairs and the idler rollers are arranged next to one another next to the drive roller.
- a disadvantage of this method in addition to the complex construction of the roller press used, is that the material fed to the individual roller pairs, in particular the pure fresh material, still contains large amounts of trapped air, so that the disadvantages described, which result from the air being pressed out, persist.
- the invention has for its object to provide a roller press in which the above-described energy-consuming, throughput-reducing and disruptive material pressing difficulties in the roller gap, mainly caused by air enclosed in the material bed, are significantly reduced.
- the porosity of the granular material loosely poured into the feed chute has a decisive influence on the material intake capacity of the rollers, on the mass throughput and on the operating behavior of the roller presser (quiet or vibrating operation).
- the air volume or the porosity of the feed material should be as small as possible and constant in space and time. According to the invention, this is achieved by the arrangement of at least one additional roller (pre-compression roller), which is pressed above at least one of the two press rollers against it with a pressing force that is lower than the pressing force with which the two press rollers press against each other onto the material drawn into their nip be pressed.
- the pre-compacting roller will be pressed above at least one of the two press rollers against it with a pressing force that is lower than the pressing force with which the two press rollers press against each other onto the material drawn into their nip be pressed.
- the good pull-in capacity of the two press rollers themselves is decisively improved;
- the maximum pressure applied in the press roll nip, with which the material is pressed during material bed size reduction, is achieved faster and more reliably; as a result of the pre-compacted good material being drawn into the press nip, the roller press runs more smoothly with fewer vibrations; higher peripheral speeds of the two press rolls are possible; overall higher throughputs of the roller press can be achieved; the crushing success is increased; ultimately the specific energy requirement of the roller press according to the invention is reduced.
- the roller press has two rotatably mounted, counter-rotating rollers (10, 11) which are separated from one another by a press roll nip.
- the roller press is to be comminuted or ground feed material (12), namely z. B. not pre-crushed cement clinker with a grain size up to, for example, 100 mm, together with fine material, consisting, for. B. from recirculated semolina of a downstream classifier, abandoned via a feed chute (13).
- the grain size of an essential part of the feed material (12) can be larger than the width of the narrowest nip of z. B.
- the pressing force (10a, 10b) of the rolls of the roll press which presses on the material is more than 2 MN / m roll length, for example 6 to 9 MN / m.
- the feed material (12) is comminuted in the gap between the rollers (10, 11) by a combined single grain comminution and material bed comminution.
- the feed material is in such a way a large amount fed to the nip of the press, that the material to be shredded and drawn into the nip by friction pushes the rollers (10, 11) apart and the particles of the feed material crush each other in the nip in a bed or in a bed of material.
- the material emerges from the roll nip, crushed and partially agglomerated, that is to say pressed into flakes (14), the proportion of particles reduced to the desired final fineness (eg about 25% less than 90 (um) can already be relatively high.
- the flakes (14) are then deagglomerated and sifted in a sifter (not shown), the coarse grain fraction (grit) of which is recirculated to the feed chute (13) of the roller press.
- the air volume or the porosity of the granular material (12) loosely poured into the feed hopper (13) is, for. B. 60 to 70%.
- an additional roller or, respectively, above the press roller (11) at the lower end of the material feed shaft (13) Pre-compacting roller (15), the diameter of which is smaller than the diameter the press rolls (10, 11).
- the pre-compacting roller (15) is pressed against the press roller (11) with a pressing force (15a) which is lower than the pressing force (10a) or (10b) with which it is in the nip of the press rollers (10, 11) by friction fed is pressed.
- the by the pre-compacting roller (15) pre-compacted material (16) has a porosity of z. B. only 30 to 40%, while the porosity in the Schülpe (14) generated by high pressure then on z. B. is reduced about 22%.
- the feed hopper (13) and the pre-compacting roller (15) can also be arranged (for example in mirror image) above the press roller (10).
- the speed, contact pressure and draw-in behavior (coefficient of friction) of the pre-compression roller (s) can be optimally adapted to the corresponding feed material.
- the fine material (18) with high porosity is pre-compressed and the porosity of the pre-compressed material (16) can be approximated to the porosity of the coarse material (17), so that in the roller gap between the Press rollers (10, 11) are drawn in by friction to feed a material with always uniform and reduced porosity, which favors the operation of the roller press according to the invention that is as shock-free or vibration-free as possible.
- a wear protection plate (20) can advantageously be arranged diagonally above the pre-compression roller (15) as its wear protection.
- two pre-compression rollers (15) and (21) are arranged next to one another and freely rotating in opposite directions, of which the pre-compression roller (15) against the press roller (11) and the pre-compacting roller (21) is pressed against the press roller (10).
- the pre-compression roller (15) compresses the fine material (18) and the pre-compression roller (21) compresses the coarse material (17).
- Both pre-compression rollers (15) and (21) are protected against wear by wear protection plates (22, 23) arranged in the feed hopper (13).
Landscapes
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Glanulating (AREA)
- Crushing And Grinding (AREA)
Claims (7)
- Presse à cylindres avec deux cylindres de presse (10, 11) de même diamètre séparés par un jeu de cylindres, se faisant face horizontalement, pouvant tourner en sens inverse, logés en rotation, pour broyer sous l'effet de la pression du matériau granuleux, avec une trémie de produit initial (13) placée au-dessus du jeu des cylindres, caractérisée en ce qu'on implante au moins un cylindre de prédensification (15, 21) pour prédensifier le produit initial avant son introduction dans le jeu des cylindres de la presse, au-dessus d'au moins l'un des deux cylindres de presse (10, 11) dans ou à l'extrémité inférieure de la trémie (13) de produit initial.
- Presse à cylindres selon la revendication 1, caractérisée en ce qu'au moins un cylindre de prédensification (15 ou 21) présente un diamètre plus petit que celui des cylindres de presse (10, 11).
- Presse à cylindres selon la revendication 1 ou 2, caractérisée en ce que le(s) cylindre(s) de prédensification (15 ou 21) est(sont) appliqué(s) contre le cylindre de presse associé avec une force de compression qui est inférieure à la force de pression avec laquelle le produit entraîné dans le jeu des cylindres est comprimé par les deux cylindres de presse.
- Presse à cylindres selon la revendication 1, 2 ou 3, caractérisée en ce que le(s) cylindre(s) de prédensification (15 ou 21) est(sont) relié(s) à un entraînement individuel de mise en rotation.
- Presse à cylindres selon l'une quelconque des revendications 1 à 4, caractérisée en ce qu'à chaque cylindre de presse (10, 11) correspond à son propre cylindre de prédensification et que les deux cylindres de prédensification (15, 21) proches l'un de l'autre sont implantés au-dessus du jeu des cylindres et tournent en sens inverse.
- Presse à cylindres selon l'une quelconque des revendications 1 à 5, caractérisée en ce qu'on implante au-dessus du(des) cylindre(s) de prédensification une protection anti-usure (20 ou 22, 23).
- Presse à cylindres selon l'une quelconque des revendications précédentes, caractérisée en ce que dans la trémie de produit initial (13) le produit grossier (17) et le produit fin (18) sont séparés par une paroi intermédiaire (19) et que notamment le produit fin est prédensifié par le(s) cylindre(s) de prédensification.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE3916641 | 1989-05-22 | ||
DE19893916641 DE3916641A1 (de) | 1989-05-22 | 1989-05-22 | Walzenpresse insbesondere zur druckzerkleinerung koernigen gutes |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0399192A1 EP0399192A1 (fr) | 1990-11-28 |
EP0399192B1 true EP0399192B1 (fr) | 1993-10-27 |
Family
ID=6381159
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19900106731 Revoked EP0399192B1 (fr) | 1989-05-22 | 1990-04-07 | Presse à cylindres, notamment pour le broyage par pression de matériau granulé |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP0399192B1 (fr) |
DE (2) | DE3916641A1 (fr) |
DK (1) | DK0399192T3 (fr) |
Families Citing this family (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5048763A (en) * | 1990-02-21 | 1991-09-17 | Fuller Company | Multi-pass roll crusher |
DE19632976A1 (de) * | 1996-08-16 | 1998-02-19 | Deutz Ag | Zweiwalzenmaschine und Verfahren zur Druckbehandlung körnigen Gutes |
DE19738228A1 (de) * | 1997-09-02 | 1999-03-04 | Kloeckner Humboldt Wedag | Verfahren zur Kreislaufmahlung spröden Mahlgutes und Mahlanlage hierzu |
EP1717215A1 (fr) * | 2005-04-19 | 2006-11-02 | Lafarge | Procédé de compaction de liant hydraulique et compacts broyés |
DE102006025833A1 (de) * | 2006-06-02 | 2007-12-06 | Khd Humboldt Wedag Gmbh | Rollenpresse insbesondere zur Gutbettzerkleinerung |
ITTO20070029A1 (it) * | 2007-01-18 | 2008-07-19 | Sasil S P A | Cilindraia ad alta compressione per la macinazione, a livelli di finezza molto spinti, di minerali naturali e di prodotti solidi inorganici. |
DE102007045373A1 (de) * | 2007-09-22 | 2009-04-02 | Cemag Anlagenbau Gmbh | Verfahren und Vorrichtung zur Vor- und Fertigmahlung von mineralischen und nichtmineralischen Materialien |
DE102010005346A1 (de) * | 2010-01-21 | 2011-07-28 | Memari Fard, Nima, 31787 | Verfahren zur Vor- und Fertigmahlung von mineralischen und nichtmineralischen Materialien und dazugehörige Multi-Rollenmühle |
EP2540396A1 (fr) * | 2011-06-30 | 2013-01-02 | Bühler AG | Procédé et dispositif de fabrication de farine et/ou de semoule |
WO2013156083A1 (fr) * | 2012-04-20 | 2013-10-24 | Metso Minerals (Sweden) Ab | Appareil d'alimentation et procédé permettant d'alimenter un broyeur à cylindres haute pression en matériau |
CN103706433B (zh) * | 2014-01-06 | 2015-05-20 | 江苏鹏飞集团股份有限公司 | 二次挤压辊压机 |
CN113368942A (zh) * | 2021-07-21 | 2021-09-10 | 南京凯盛国际工程有限公司 | 一种带预压功能的辊压机 |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3302176A1 (de) * | 1983-01-24 | 1984-07-26 | Klöckner-Humboldt-Deutz AG, 5000 Köln | Verfahren und anlage zur kontinuierlichen druckzerkleinerung sproeden mahlgutes |
DE3631077C2 (de) * | 1985-09-20 | 1995-04-06 | Buehler Ag | Mahlwalzwerk |
DK418387A (da) * | 1987-08-11 | 1989-02-12 | Smidth & Co As F L | Fremgangsmaade og apparat til valseknusning og formaling af mineralske materialer |
-
1989
- 1989-05-22 DE DE19893916641 patent/DE3916641A1/de not_active Withdrawn
-
1990
- 1990-04-07 DE DE90106731T patent/DE59003195D1/de not_active Revoked
- 1990-04-07 EP EP19900106731 patent/EP0399192B1/fr not_active Revoked
- 1990-04-07 DK DK90106731T patent/DK0399192T3/da active
Also Published As
Publication number | Publication date |
---|---|
DE3916641A1 (de) | 1990-11-29 |
EP0399192A1 (fr) | 1990-11-28 |
DK0399192T3 (da) | 1993-12-06 |
DE59003195D1 (de) | 1993-12-02 |
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