EP0380827A2 - Device for horizontal spray compacting - Google Patents
Device for horizontal spray compacting Download PDFInfo
- Publication number
- EP0380827A2 EP0380827A2 EP89250125A EP89250125A EP0380827A2 EP 0380827 A2 EP0380827 A2 EP 0380827A2 EP 89250125 A EP89250125 A EP 89250125A EP 89250125 A EP89250125 A EP 89250125A EP 0380827 A2 EP0380827 A2 EP 0380827A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- head
- product
- holders
- produced
- longitudinal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/115—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces by spraying molten metal, i.e. spray sintering, spray casting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D23/00—Casting processes not provided for in groups B22D1/00 - B22D21/00
- B22D23/003—Moulding by spraying metal on a surface
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/12—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
- C23C4/123—Spraying molten metal
Definitions
- the invention relates to a device for horizontal spray compacting of rotationally symmetrical products according to the preamble of claim 1.
- Devices for spray compacting are known, for example from EP-A-02 25 732 a horizontal spray system can be seen, the material being held by bearings which can be moved or adjusted radially with respect to this. Deviating from this, it is also known to provide shape-forming walls from EP-A-01 88 994, which are mounted in a cage, which in turn is arranged in a housing in a rotatable and longitudinally movable manner. This arrangement dispenses with special supports for the block produced by spray compacting.
- the invention is based on the object of designing the device mentioned at the outset in such a way that rotationally symmetrical products, in particular round billets, can be produced, with both a defined position being maintained during the spraying process and reliable longitudinal and rotary movement being possible.
- the device has a spray chamber 9, which is chamfered on the spray side for receiving the spray nozzle 10, which sprays at an angle of approximately 35 degrees to the horizontal. Details of this nozzle arrangement and the metal feed are not shown here.
- a transport device 7 is provided which can be approached to the stick via levers or a hydraulic system 8 and which makes it possible to remove the finished stick 5 from the spray chamber.
- Holders 1 and one or more support devices 6 are provided in order to keep the start-up head or the stick already formed defined, but also to rotate and to remove it from the nozzle arrangement 10 in the longitudinal movement.
- These holders 1 are on coaxial ring gears 3 arranged, which surround the start head or stick, namely they are pivotally arranged there, so that a radial adjustment to the starting head or stick 5 is possible by means of cylinders. These are indicated in Figure 3.
- the gear rings 3 can rotate with the holders 1 arranged thereon around the starting head or stick 5, and common pinions 2 are provided for this purpose.
- Two such holders are provided one behind the other, as can be seen in FIG. Both are constructed identically.
- Servo cylinders 4 are also arranged on the gear rings or holders, which are supported on one side on the spray chamber and with the aid of which the respective holders can be moved forwards or backwards, that is to say in the longitudinal direction in the direction of the spray nozzle 10 or away from it.
- the holder itself can be of a similar design, so that radial engagement with the stick 5 is also possible.
- the start-up head is first held in a defined position by the holders 1 in relation to the nozzle, so that the material first hits it, and then there is a continuous longitudinal movement and rotation of this start-up head away from the nozzle arrangement, so that gradually, as is the case results from Figure 2, a round billet is formed.
- the holders 1 alternately come into action, ie a holder arrangement with the individual holders arranged offset in the circumference holds the strand and is supported by the servo cylinder 4 moved in the longitudinal direction, at the same time rotating through the pinion gear arrangement 2/3.
- the other holder arrangement is now moved back to the front starting position, so that when the other holding arrangement is in its rear position, it can continue to pull out the circular stick with the rotation while the other holding device is moved back to the front position.
- the support device 6 is only clamped to the circular stick to hold it, but does not have its own drive, ie the movement of the support device in the longitudinal direction takes place through the Clubs, and this also applies to the rotary motion.
- a cable 11 can be provided in the upper part of the spray chamber.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Plasma & Fusion (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Physics & Mathematics (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Nozzles (AREA)
- Continuous Casting (AREA)
- Spray Control Apparatus (AREA)
- Coating By Spraying Or Casting (AREA)
Abstract
Description
Die Erfindung betrifft eine Einrichtung zur horizontalen Sprühkompaktierung von rotationssymmetrischen Produkten gemäß dem Oberbegriff des Anspruchs 1.The invention relates to a device for horizontal spray compacting of rotationally symmetrical products according to the preamble of
Einrichtungen zum Sprühkompaktieren sind bekannt, und zwar bspw. aus der EP-A-02 25 732 ist eine horizontale Sprühanlage zu entnehmen, wobei das Gut von radial in bezug auf dieses bewegbaren bzw. anstellbaren Lagern gehalten ist. Abweichend davon ist es auch bekannt, und zwar aus der EP-A-01 88 994 formbildende Wände vorzusehen, die in einem Käfig gelagert sind, der seinerseits in einem Gehäuse drehbar und längsbeweglich angeordnet ist. Bei dieser Anordnung entfallen besondere Abstützungen für den durch Sprühkompaktieren hergestellten Block.Devices for spray compacting are known, for example from EP-A-02 25 732 a horizontal spray system can be seen, the material being held by bearings which can be moved or adjusted radially with respect to this. Deviating from this, it is also known to provide shape-forming walls from EP-A-01 88 994, which are mounted in a cage, which in turn is arranged in a housing in a rotatable and longitudinally movable manner. This arrangement dispenses with special supports for the block produced by spray compacting.
Der Erfindung liegt die Aufgabe zugrunde, die eingangs genannte Einrichtung so auszubilden, daß damit rotationssymmetrische Produkte insbesondere Rundknüppel herstellbar sind, wobei sowohl eine definierte Lage während des Sprühvorganges beibehalten werden soll, als auch eine zuverlässige Längs- und Drehbewegung möglich sein soll.The invention is based on the object of designing the device mentioned at the outset in such a way that rotationally symmetrical products, in particular round billets, can be produced, with both a defined position being maintained during the spraying process and reliable longitudinal and rotary movement being possible.
Gelöst wird diese Aufgabe erfindungsgemäß mit den Merkmalen im Kennzeichen des Anspruchs 1.This object is achieved according to the invention with the features in the characterizing part of
Vorzugsweise Ausbildungen ergeben sich aus den Unteransprüchen.Preferred training results from the subclaims.
Der besondere Vorteil der erfindungsgemäßen Lösung ist darin zu sehen, daß eine sehr kompakte Einrichtung sowohl zur Erzeugung der notwendigen Drehbewegung für den Anfahrkopf bzw. das schon entstandene Produkt geschaffen wurde, wie auch durch diese Anordnung selbst, ohne daß es zusätzlicher Einrichtungen bedurfte, die Längsbewegung des Anfahrkopfes oder des erzeugten Produktes möglich ist. Ein weiterer Vorteil besteht darin, daß kontinuierlich rotationssymmetrische Produkte hergestellt werden können, die dann anschließend in beliebige Teillängen unterteilt werden. Die Erfindung soll nachfolgend anhand der Zeichnungen und am Beispiel der Herstellung eines Knüppels erläutert werden. Dabei zeigt:
Figur 1 eine schematische Ansicht der Sprühkammer,Figur 2 die Anordnung der Halter bzw. Stützvorrichtung teilweise im Schnitt undFigur 3 eine Stirnansicht der Halter.
- FIG. 1 shows a schematic view of the spray chamber,
- Figure 2 shows the arrangement of the holder or support device partially in section and
- Figure 3 is an end view of the holder.
Die Einrichtung weist eine Sprühkammer 9 auf, die an der Sprühseite abgeschrägt ist zur Aufnahme der Sprühdüse 10, die etwa in einem Winkel von 35 Grad zur Horizontalen sprüht. Einzelheiten dieser Düsenanordnung bzw. der Metallzuführung sind hier nicht dargestellt. In der unteren Hälfte der Kammer ist eine Transporteinrichtung 7 vorgesehen, die über Hebel bzw. eine Hydraulik 8 an den Knüppel anfahrbar ist und die es ermöglicht, den fertigen Knüppel 5 aus der Sprühkammer abzuführen.The device has a spray chamber 9, which is chamfered on the spray side for receiving the
Um während des Sprühvorganges den Anfahrkopf bzw. den schon entstandenen Knüppel definiert zu halten, dabei aber auch zu drehen und in Längsbewegung von der Düsenanordnung 10 zu entfernen, sind Halter 1 vorgesehen sowie eine oder mehrere Stützvorrichtungen 6. Diese Halter 1 sind an koaxial Zahnkränzen 3 angeordnet, die den Anfahrkopf bzw. Knüppel umgeben, und zwar sind sie dort schwenkbar angeordnet, so daß eine Anstellung radial an den Anfahrkopf bzw. Knüppel 5 durch Zylinder möglich ist. Diese sind in der Figur 3 angedeutet. Die Zahnkränze 3 können mit den daran angeordneten Haltern 1 um den Anfahrkopf bzw. Knüppel 5 rotieren, und hierzu sind gemeinsame Ritzel 2 vorgesehen. Im Abstand hintereinander sind zwei derartige Halter vorgesehen, wie sich dies aus Figur 2 ergibt. Beide sind identisch aufgebaut. Zusätzlich sind an den Zahnkränzen bzw. Haltern noch Servozylinder 4 angeordnet, die sich an der Sprühkammer einseitig abstützen und mit deren Hilfe können die jeweiligen Halter vor- bzw. zurückbewegt, also in Längsrichtung in Richtung auf die Sprühdüse 10 bzw. von dieser weg bewegt werden. Die Halter selbst können dabei ähnlich ausgebildet sein, so daß auch damit ein radiales Anstellen an den Knüppel 5 möglich ist.
Bei Beginn des Sprühkompaktierens wird zunächst der Anfahrkopf von den Haltern 1 in einer definierten Lage zur Düse gehalten, so daß das Material zunächst auf diesen auftrifft und dann erfolgt eine kontinuierliche Längsbewegung und Drehung dieses Anfahrkopfes von der Düsenanordnung weg, so daß allmählich, wie sich dies aus der Figur 2 ergibt, ein Rundknüppel gebildet wird. Um nun einerseits die definierte Lage gegenüber der Düse beibehalten zu können, und andererseits die Rotation und Längsbewegung zu ermöglichen, treten die Halter 1 abwechselnd in Aktion, d.h. jeweils eine Halteranordnung mit den im Umfang versetzt angeordneten einzelnen Halter hält den Strang und wird durch den Servoyzlinder 4 in Längsrichtung bewegt, wobei gleichzeitig eine Rotation durch die Ritzel-Zahnradanordnung 2/3 erfolgt. Die andere Halteranordnung wird inzwischen die vordere Ausgangsposition zurückgefahren, so daß sie dann, wenn sich die andere Halteanordnung in ihrer hinteren Position befindet, den weiteren Auszug des Rundknüppels mit der Drehung durchführen kann, während die andere Haltevorrichtung in die vordere Position zurückbewegt wird. Die Stützvorrichtung 6 wird lediglich an den Rundknüppel angeklemmt, um ihn halten, weist aber keinen eigenen Antrieb auf, d.h. die Bewegung der Stützvorrichtung in Längsrichtung erfolgt durch den Knüppel, und dies gilt auch für die Drehbewegung. Für die Rückbewegung der Stützvorrichtung kann ein Seilzug 11 im oberen Teil der Sprühkammer vorgesehen sein.At the start of spray compacting, the start-up head is first held in a defined position by the
Claims (3)
dadurch gekennzeichnet,
daß im axialen Abstand hintereinander und um den Umfang des Anfahrkopfes bzw. des erzeugten Produktes (5) verteilt mehrere Halter (1) vorgesehen sind, die in Richtung auf den Anfahrkopf bzw. das Produkt schwenkbar und an koaxialen Zahnkränzen (3) angeordnet sind, die von einem gemeinsamen Ritzel (2) antreibbar sind, und daß an die Zahnkränze (3) Servozylinder (4) angreifen, die die Zahnkränze (3) und damit die jeweils daran angeordneten Halter (1) abwechselnd parallel zur Längsachse des Anfahrkopfes bzw. Produktes (5) verschieben, wobei bei der Vorbewegung der Anfahrkopf bzw. das Produkt eingeklemmt und bei der Rückbewegung die Halter (1) vom Anfahrkopf bzw. erzeugten Produkt gelöst sind.1.Device for the horizontal spray compacting of rotationally symmetrical products consisting of a spray chamber on which the nozzle for the atomizing jet is arranged, as well as radially adjustable to the start-up head or the product produced, which enables a longitudinal movement and supports this / this, as well as a device for simultaneous rotation the start-up head or product are provided around its longitudinal axis,
characterized,
that at an axial distance one behind the other and around the circumference of the start-up head or the product (5) produced, a plurality of holders (1) are provided which are pivotable in the direction of the start-up head or the product and are arranged on coaxial ring gears (3) which can be driven by a common pinion (2) and that servo cylinders (4) act on the sprockets (3), which alternately parallel to the longitudinal axis of the start-up head or product () the sprockets (3) and thus the respective holders (1) arranged thereon. 5) move, the start head or the product being clamped during the forward movement and the holder (1) detached from the start head or the product produced during the return movement.
dadurch gekennzeichnet,
daß im axialen Abstand hinter den Haltern (1) mindestens eine Stützvorrichtung (6) für das erzeugte Produkt vorgesehen ist, die ebenfalls an diesen anstellbare Halter aufweist.2. Device according to claim 1,
characterized,
that at least one support device (6) for the product produced is provided at an axial distance behind the holders (1), which also has holders that can be adjusted to it.
dadurch gekennzeichnet,
daß in der Sprühkammer (9) unterhalb der Halter (1) und der Stützvorrichtung (6) eine an das erzeugte Produkt (5) anfahrbare Transporteinrichtung (7) zum Abführen dieses aus der Sprühkammer (9) vorgesehen ist.3. Device according to claims 1 and 2,
characterized,
that in the spray chamber (9) below the holder (1) and the support device (6) a transport device (7) which can be approached to the product (5) produced is provided for removing it from the spray chamber (9).
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE3903597 | 1989-02-03 | ||
DE3903597 | 1989-02-03 | ||
DE3905873A DE3905873C1 (en) | 1989-02-03 | 1989-02-23 | |
DE3905873 | 1989-02-23 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0380827A2 true EP0380827A2 (en) | 1990-08-08 |
EP0380827A3 EP0380827A3 (en) | 1992-01-29 |
EP0380827B1 EP0380827B1 (en) | 1994-07-06 |
Family
ID=25877537
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP89250125A Expired - Lifetime EP0380827B1 (en) | 1989-02-03 | 1989-12-21 | Device for horizontal spray compacting |
Country Status (5)
Country | Link |
---|---|
US (1) | US5060713A (en) |
EP (1) | EP0380827B1 (en) |
JP (1) | JPH02240248A (en) |
AT (1) | ATE108107T1 (en) |
DE (1) | DE3905873C1 (en) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5983495A (en) * | 1997-12-29 | 1999-11-16 | Ford Global Technologies, Inc. | Method of making spray-formed inserts |
US6305459B1 (en) * | 1999-08-09 | 2001-10-23 | Ford Global Technologies, Inc. | Method of making spray-formed articles using a polymeric mandrel |
US6345440B1 (en) | 2000-07-21 | 2002-02-12 | Ford Global Technologies, Inc. | Methods for manufacturing multi-layer engine valve guides by thermal spray |
EP1422309A1 (en) * | 2002-11-22 | 2004-05-26 | Siemens Aktiengesellschaft | Use of an apparatus for spray compacting for the production of a layer and layer system |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE810223C (en) * | 1949-04-14 | 1951-08-06 | Deutsche Edelstahlwerke Ag | Process for the production of metallic moldings |
EP0188994A1 (en) * | 1984-12-21 | 1986-07-30 | MANNESMANN Aktiengesellschaft | Process and device for producing a metallic block |
EP0198607A1 (en) * | 1985-03-25 | 1986-10-22 | Alcan International Limited | Metal matrix composite manufacture |
EP0225732A1 (en) * | 1985-11-12 | 1987-06-16 | Osprey Metals Limited | Production of spray deposits |
Family Cites Families (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CH402294A (en) * | 1963-05-25 | 1965-11-15 | Ingenieur Alfred Wertli Winter | Method and device for the horizontal continuous casting of metals |
CH446622A (en) * | 1965-11-15 | 1967-11-15 | Wertli Alfred | Process and plant for the continuous casting of metals |
SU391898A1 (en) * | 1971-09-23 | 1973-07-27 | DEVICE FOR CONTINUOUS CASTING OF HOLLOWS | |
BE790453A (en) * | 1971-10-26 | 1973-02-15 | Brooks Reginald G | MANUFACTURE OF METAL ARTICLES |
US3894577A (en) * | 1973-03-13 | 1975-07-15 | Boris Fedorovich Milyaev | Device for withdrawing castings from mould of continuous metal casting machine |
GB1599392A (en) * | 1978-05-31 | 1981-09-30 | Osprey Metals Ltd | Method and apparatus for producing workable spray deposits |
US4592408A (en) * | 1983-02-28 | 1986-06-03 | Manfred Haissig | Device for horizontal continuous casting of metals and alloys |
DE3409366A1 (en) * | 1984-03-12 | 1985-09-12 | Mannesmann AG, 4000 Düsseldorf | METHOD AND DEVICE FOR PRODUCING A MOLDED BODY |
DE3447557A1 (en) * | 1984-12-21 | 1986-07-10 | Mannesmann AG, 4000 Düsseldorf | Process and apparatus for the production of a hollow cylinder by atomising a metal melt |
DE3517691A1 (en) * | 1985-05-14 | 1986-11-20 | Mannesmann AG, 4000 Düsseldorf | Process and apparatus for the production of a metallic block |
DE3528328A1 (en) * | 1985-08-07 | 1987-02-19 | Mannesmann Ag | METHOD AND DRAWING DEVICE FOR HORIZONTAL CONTINUOUS CASTING OF METAL, ESPECIALLY STEEL |
GB8629373D0 (en) * | 1986-12-09 | 1987-01-21 | Alcan Int Ltd | Billet/tube |
-
1989
- 1989-02-23 DE DE3905873A patent/DE3905873C1/de not_active Expired - Fee Related
- 1989-12-21 EP EP89250125A patent/EP0380827B1/en not_active Expired - Lifetime
- 1989-12-21 AT AT89250125T patent/ATE108107T1/en not_active IP Right Cessation
-
1990
- 1990-02-01 JP JP2023599A patent/JPH02240248A/en active Pending
- 1990-02-05 US US07/474,283 patent/US5060713A/en not_active Expired - Fee Related
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE810223C (en) * | 1949-04-14 | 1951-08-06 | Deutsche Edelstahlwerke Ag | Process for the production of metallic moldings |
EP0188994A1 (en) * | 1984-12-21 | 1986-07-30 | MANNESMANN Aktiengesellschaft | Process and device for producing a metallic block |
EP0198607A1 (en) * | 1985-03-25 | 1986-10-22 | Alcan International Limited | Metal matrix composite manufacture |
EP0225732A1 (en) * | 1985-11-12 | 1987-06-16 | Osprey Metals Limited | Production of spray deposits |
Also Published As
Publication number | Publication date |
---|---|
JPH02240248A (en) | 1990-09-25 |
US5060713A (en) | 1991-10-29 |
EP0380827B1 (en) | 1994-07-06 |
DE3905873C1 (en) | 1990-02-08 |
EP0380827A3 (en) | 1992-01-29 |
ATE108107T1 (en) | 1994-07-15 |
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