EP0376918B1 - Method and apparatus for manufacturing lamellar wood from sawn timber - Google Patents

Method and apparatus for manufacturing lamellar wood from sawn timber Download PDF

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Publication number
EP0376918B1
EP0376918B1 EP90100005A EP90100005A EP0376918B1 EP 0376918 B1 EP0376918 B1 EP 0376918B1 EP 90100005 A EP90100005 A EP 90100005A EP 90100005 A EP90100005 A EP 90100005A EP 0376918 B1 EP0376918 B1 EP 0376918B1
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EP
European Patent Office
Prior art keywords
wood
cutting
cut
wood sheets
sheets
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP90100005A
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German (de)
French (fr)
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EP0376918A3 (en
EP0376918A2 (en
Inventor
Hans Binder
Josef Traben
Siegmar Gönner
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Gebrueder Linck GmbH and Co KG Gatterlinck Maschinen Fabrik
Original Assignee
LINCK MASCH GATTERLINCK
Gebrueder Linck GmbH and Co KG Gatterlinck Maschinen Fabrik
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Priority claimed from EP88121905A external-priority patent/EP0375807A1/en
Application filed by LINCK MASCH GATTERLINCK, Gebrueder Linck GmbH and Co KG Gatterlinck Maschinen Fabrik filed Critical LINCK MASCH GATTERLINCK
Priority to EP90100005A priority Critical patent/EP0376918B1/en
Publication of EP0376918A2 publication Critical patent/EP0376918A2/en
Publication of EP0376918A3 publication Critical patent/EP0376918A3/en
Priority to US07/627,463 priority patent/US5088533A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27MWORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
    • B27M1/00Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching
    • B27M1/08Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching by multi-step processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27LREMOVING BARK OR VESTIGES OF BRANCHES; SPLITTING WOOD; MANUFACTURE OF VENEER, WOODEN STICKS, WOOD SHAVINGS, WOOD FIBRES OR WOOD POWDER
    • B27L5/00Manufacture of veneer ; Preparatory processing therefor
    • B27L5/06Cutting strips from a stationarily- held trunk or piece by a rocking knife carrier, or from rocking trunk or piece by a stationarily-held knife carrier; Veneer- cutting machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27MWORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
    • B27M1/00Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27KPROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K1/00Damping wood
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27KPROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K2200/00Wooden materials to be treated
    • B27K2200/30Multilayer articles comprising wood

Definitions

  • the invention relates to a method and a device for producing wooden slats from sawn timber.
  • wooden slats are to be understood as relatively thin wooden boards that are thicker than 2 to 3 mm and are processed into high-quality single- and multi-layered products, such as multi-layered natural wood panels, glue binders, glued plywood, window scantlings, solid wood panels and the like.
  • glue binders glue binders
  • glued plywood glued plywood
  • window scantlings solid wood panels and the like.
  • such wood lamellas are usually produced by first drying the sawn timber to a relatively low level of moisture and then cutting the timber planks using band saws and the like. Like. are sawn into the individual wooden slats.
  • Such a method has several disadvantages.
  • the quality of the wood lamellae produced in this way leaves something to be desired, since the wood lamellae slightly fray or fray during the sawing process, particularly in the area of branches and edges, and the drier the sawn timber is, the more so. This results in a relatively high proportion of rejects.
  • Another disadvantage of the known method is the relatively poor yield, ie the proportion of waste is relatively high. This is because everyone Saw cut Waste is generated that corresponds to the thickness of the saw cut. If, for example, wood slats with a thickness of 4 mm are produced and the saw cut width is 2.5 mm, this results in a waste of about 40% of the sawn timber material.
  • Another disadvantage of the method according to the prior art is that a relatively large amount of energy is consumed in the production of the wood lamellae. This is due to the fact that, due to the relatively wide kerf of the saw cut, a lot of material has to be cut.
  • the quality of the wooden slats produced in this way leaves much to be desired, especially since the individual wooden slats leave the cutting device in a severely wounded condition, which can be attributed to the fact that the wooden slats cut from the timber plank are led away obliquely to their original transport direction.
  • the known cutting device thus the problem that has not yet been solved, to return such twisted wooden slats to their non-twisted, flat or plan state with reasonable effort.
  • a veneer is peeled off from a possibly damped tree trunk by means of a veneer lathe, then the peeled veneer roll is wound through a treatment station, in particular in the form of a salt bath, on a spool and then dried.
  • the veneer is then cut to lengths of 2.4 by 1.2 meters in a cutting device, individual sheets are joined to form a laminate, and ultimately the laminate is sawn into individual boards, beams or the like, if necessary.
  • the invention is based on the object of specifying a method which delivers high-quality wood lamellae with justifiable outlay, at the same time achieving a maximum yield and furthermore keeping the required energy expenditure as low as possible. Furthermore, a device is to be created which meets the above-mentioned conditions.
  • the process step of saw-chip-free cutting is preferably preceded by a process step that enables a cutting optimization in such a way that no residual lamellae occur.
  • This preceding process step can consist in the preconditioning of the sawn timber, with a moisture of the sawn timber of about 40 to 60%, preferably about 50 %, tailored to the respective type of wood.
  • this upstream method step can consist in measuring the moisture of the sawn timber fed to the cutting station and in controlling the cutting parameters, such as in particular the contact pressure in the area of the cutting knife and / or the cutting thickness in accordance with the measured moisture. Tolerances that would otherwise lead to the appearance of residual lamellae can be compensated in this way.
  • Wooden slats of the highest quality are produced.
  • the visible surfaces of the board lamellae treated by grinding have a high surface quality, since fraying in the branch area, as in the case of the prior art, does not even occur to this extent here and is largely eliminated by the grinding process. Since the lumber is not dried down to a low level of moisture before processing, as in the known prior art, the wood remains intact in the branch areas when cutting.
  • the energy required to produce the wooden slats is lower than in the prior art. While in the prior art wood is cut to the width of the saw cut for each cut, in the case of the method according to the invention, material is only removed in a fraction of a millimeter due to the grinding process; there is no material in the cutting device itself machined. The sum of the energy required for cutting and subsequent post-treatment (grinding) is less than the energy required for sawing.
  • the method according to the invention permits lamella production that is much more gentle on the wood than conventional methods. For example, the otherwise occurring drying and. Machining cracks, particularly in the branches, have been largely eliminated or nonexistent.
  • the wood lamellae are dried after the cutting, particularly uniform drying results are achieved down to achieved about 6% wood moisture and possibly even less.
  • the conventional technology in which the wood is dried before cutting or sawing, further processing of the material with such low wood moisture is no longer possible in practice or only to a limited extent, ie with corresponding losses in quality.
  • the drying of the wooden slats after cutting the sawn planks has the further advantage that less energy is consumed during the drying process, since on the one hand the waste generated in the prior art during sawing, such as sawdust and residual slats, is not co-dried and furthermore the thinner, already cut material is easier to dry than the much thicker starting material.
  • a further, decisive advantage of the drying process downstream of the cutting process is that in the temperature-controlled drying process, in which drying is carried out at a temperature of the order of about 160 °, the twisting of the wooden lamellae, which has arisen during the cutting process, can be reversed. so that completely flat, non-twisted board lamellae leave the dryer. This is the only prerequisite for economically viable uses of the known method of producing the wooden slats by means of a knife cut.
  • a further feature of the invention is based on the knowledge that when sawn-free cutting of the sawn timber by means of cutting knives, one of the two side surfaces of the wood lamella, namely that on the cutting side, has a lower surface quality than the other, after this side is evident on the surface in the cutting station Fibers are destroyed, which causes these in the following called "open" slat sides small cracks and the like. which reduce the surface quality of this open slat side.
  • the wood lamellae are therefore marked after the cutting process with regard to their underside facing the cutting knife and / or their top side facing away from the cutting knife, for example by means of an optical marking, so that it can be determined until the final processing of the wood lamellae into the end product.
  • which side of the wooden slat is the open and which is the closed slat side.
  • the marking may have to be repeated after the postprocessing process.
  • the marking on the wooden slats makes it possible to ensure that the visible surface or surfaces of the end product is always formed by the closed slat sides. This ensures a constant quality of the end products.
  • the post-processing device downstream of the drying device preferably comprises individually switchable components for the selective post-processing of the maximum of four side surfaces of the wooden slats running parallel to the feed direction.
  • Such components are preferably formed by high-speed grinding machines, although in particular the narrow sides of the wooden lamellae can alternatively also be leveled and processed using high-speed milling units. If required, several components can also be connected in series. The components can be used for grinding, planing, milling and possibly also for profiling the wooden slats, for example for removing the edges.
  • the individual connectivity of the individual components ensures that only those sides of the wooden slats are treated where this is technically necessary; For example, in the case of a multi-layer board, the inner surfaces of the wooden slats do not of course have to be sanded or only to a limited extent.
  • the entire processing in the area of post-processing is tailored to the later use of the wooden slats, ie the processing machines are designed so that different surfaces or edges, depending on the setting, cannot be processed or can be processed several times within one pass.
  • a conditioning device 4 in which the planks 2 are arranged in a stationary manner.
  • the conditioning device 4 can be a lumber dryer, which has the possibility that in certain areas within the lumber dryer the wood moisture can be increased if necessary, for example by spraying or steaming.
  • the conditioning device 4 ensures that the screeds leaving the conditioning device have a very uniform initial moisture, whereby particularly good and precise cutting results are achieved.
  • the wood moisture content of the screeds 2 leaving the conditioning device 4 is approximately 50%.
  • the wooden planks After the wooden planks have been conditioned, they are separated and fed to the cutting device, designated overall by reference number 6, in which the aligned wooden planks are guided past one or more cutting stations 8 arranged one behind the other. Each time the screed is moved past a cutting station, a wooden lamella 10 is cut off, the screeds 2 being circulated within the cutting device 6 (indicated by the dashed line 12) until the screed is completely cut into the individual wooden lamellae.
  • the cutting device 6 as such is essentially known in the art and therefore requires no further explanation.
  • the wooden lamella 10 cut from the planks 2 are automatically transported to a conveyor 14, on which they are arranged parallel to one another and are conveyed through a drying device 16.
  • a marking device 18 is arranged, which marks the upward-facing side of the wooden slats 10 leaving the cutting device 6. This upward-facing side is the closed side of the board lamella, which is suitable for later use as a visible surface.
  • the uniformly dimensioned, marked, arranged side by side wooden slats 10 then continuously run through the drying device 16, which is designed as a drying tunnel.
  • This drying tunnel is equipped with a temperature control, which enables exact temperature control within the dryer.
  • the wood slats 10 leaving the drying device 16 are dried very evenly on wood moisture up to about 6%.
  • the throughput speed of the wooden slats 10 through the drying tunnel is 2.5 m per minute, the drying temperature being approximately 165 ° C. in the case of spruce slats with a thickness of 8 mm.
  • the dryer volume is approximately 1000 m3 and the amount of exhaust air is approximately 15000 m3 per hour.
  • the drying tunnel is divided into several, for example three, temperature zones, as seen in the conveying direction of the wooden slats.
  • the wooden slats to be dried can be arranged one above the other within the drying tunnel 16 on one or more floors.
  • the wood fins 10 leaving the drying device 16 then pass through a cooling or air-conditioning device 20 in which the cooling of the wood fins is accelerated in order to have the optimum material temperature available for further processing in the post-processing device 24.
  • a moisture measuring station 22 is provided behind the cooling device 20, in which the drying data of the wooden lamellae 10 are measured in order to be able to monitor and control the proper operation of the drying device 16.
  • the data measured in the moisture measuring station 22 are fed to a data acquisition and storage device 23, from which the data can be printed out on request or can be used for temperature control of the drying device 16.
  • this post-processing device 24 comprises a maximum of four-sided high-speed grinding machines which enable the dried lamellae to be continuously processed at feed speeds of up to 150 m per minute.
  • the individual units of the high-speed grinding machines known per se can be switched on individually, so that only those sides of the wooden slats are always processed for which such post-processing is necessary, taking into account the later intended use.
  • the wooden slats are machined to the tightest tolerances in the order of magnitude of a total of 1/10 mm.
  • high-speed milling units can be used, for example, for the edge processing of the wooden slats, which work in conjunction with high-speed grinding machines for processing the upper and lower surfaces of the wooden slats.
  • the wood slats After the wood slats have been processed in the post-processing device 24, the wood slats, which may be marked again in the further marking station 18 'connected downstream of the post-processing device 24, are fed to a sorting device, designated overall by reference number 26, in which the wood slats are classified according to their quality and corresponding different transport routes.
  • the structure of the sorting device 26 can also be seen from FIG. 2.
  • the wood lamellas 10 coming from the post-processing device 24 are first continuously fed to a sorting line 28, in which they are classified in terms of their quality, for example according to three quality classes A, B and C. This classification can be done automatically or by appropriately trained personnel.
  • the individual wooden slats 10 are shifted in depth according to the quality class assigned to them, it being possible, for example, to proceed in such a way that the wooden slats of quality class A, i.e. H. of the highest quality class, are not moved, the wooden slats of quality classes B and C are moved backwards, the wooden slats of quality class C being moved lower than those of quality class B.
  • light barrier devices 30 are provided, which correspond to the respective positions Scan the wooden slats 10 passing underneath them and thereby record the classification of the respective wooden slats 10 and, if necessary, register them.
  • the wooden lamellas 10 are transferred to a revolving elevator 32, which feeds the individual wooden lamellas 10 to different sorting sections 34, 36, 38 according to their respective quality class.
  • the sorting lines 34, 36, 38 are each corresponding Assigned flaps 40, which are controlled via a control device 42 connected to the light barrier device 30.
  • the control device 42 has the effect that, depending on the determined quality class of the individual wooden lamellas 10, the flaps 40 of the respective sorting section assigned to the respective quality class are activated with a corresponding delay.
  • a further processing line 44 is provided below the further processing lines 34 to 38, which can optionally also be controlled, so that the wooden slats deposited thereon can be fed directly to a further processing machine, for example a continuously operating side gluing press or the like.
  • the further processing lines 34 to 38 are fed to the further processing lines Wooden slats stacked in the stacking stations 36, a counting device (not shown in more detail) being present, which counts the wooden slats deposited on the stack and triggers the forwarding of a complete stack to a further elevator 48, which feeds the wooden slat stacks 50 to a conveyor device 52, which feeds the individual stacks transported to the final stacking locations 54, where the wooden slats are stacked according to their grade.
  • the pre-sorted and stacked wooden slats are then transported to further processing lines, such as a fully automatic press line, with the help of suitable transport equipment.
  • FIG. 3 shows an alternative embodiment of a device according to the invention in the area of the cutting device and the unit connected upstream thereof.
  • a measuring station 60 is arranged in front of the cutting device 6 in the transport path of the planks to be fed to this cutting device, which measuring station 60 detects the moisture the timber plank measures and generates a corresponding electrical output signal.
  • This electrical output signal is fed to a control device 62 which controls one or more cutting parameters of the cutting device 6 as a function of the measured moisture; Suitable pressure parameters are in particular the contact pressure of the planks to be cut against the cutting knife or the cutting thickness. In this way, tolerances resulting from different wood moisture levels can be eliminated, whereby the desired cut optimization can be achieved without the occurrence of residual lamellae.
  • the method steps are carried out continuously. Alternatively, however, they could also be carried out with suitable intermediate storage between certain process steps with subsequent loading.
  • the above-mentioned conditioning device upstream of the cutting device 6 can, according to a preferred exemplary embodiment of the invention, be designed in such a way that the sawn timber is first pre-dried in a drying chamber to a predetermined wood moisture content, depending on the wood thickness, for about one to two days. From there, the sawn timber is then brought into a steaming chamber by means of a forklift, and here the wood surface is specially steamed up. The sawn timber packages are then individually conveyed to a tilting table, where the sawn timber is unstacked in layers. The tilting table is located in a climate chamber in which the wood temperature is kept at around 70 to 80 ° Celsius. From here, the separated sawn timber is passed through a hot water bath and then it is fed to the cutting station 8.
  • the steaming chamber is designated by the reference number 64, the air conditioning chamber by the reference number 66, the tilting table by the reference number 68 and the water bath by the reference number 70.
  • the wood dried in the drying chamber (not shown) is heated by means of steam and in particular the drying that takes place in the outer regions of the raw wood is raised to the average moisture content of the entire wood.
  • Steaming also has the task of uniformly heating the raw wood and achieving uniform wood temperatures in the entire raw wood stack.
  • the residence time within the steaming chamber can be approximately 30 to 200 minutes, depending on the requirements.
  • the air conditioning chamber 66 downstream of the steaming chamber 64 the previously reached uniform humidity and the heat in the individual woods are maintained and the air conditioning chamber simultaneously forms a buffer zone in which the planks of the plank stack 82 are separated and fed to the water bath 70.
  • the woods that are now separated and lying next to one another are transported through a tempered water bath 70 via suitable conveying devices.
  • This water bath has the task of making the individual boards in their structure shortly before they are cut open again in the cutting station 8, in order to thereby substantially reduce the risk of tears or other damage to the wood on the wood slats 10. Furthermore, it has been shown that the wood pretreated in this way results in wood lamellae, which emerge from the Cutting station 8 are significantly less twisted.
  • the individual woods have a residence time in the water bath 70 of about 2 to 5 minutes.
  • the water bath has a temperature of up to 95 ° Celsius, as a result of which a temperature at the kerf up to 70 ° Celsius can be reached at the cutting devices of the subsequent cutting station 8.
  • the pretreatment of the planks described in connection with FIG. 4 has a number of advantages. First of all, there is a much better cut quality, especially in the area of branches. Furthermore, there is a much gentler wood treatment during cutting in the cutting device. Ultimately, there are optimal cutting results and very good parallelism of the slats, especially when the raw material is too dry and not optimal.
  • the cutting bolt can be preconditioned in whole or in part by irradiation by means of microwaves. In this way, a uniform moisture and temperature distribution in the sawn timber to be cut can be achieved in a comparatively simple and effective manner.

Description

Die Erfindung betrifft ein Verfahren und eine Vorrichtung zum Herstellen von Holzlamellen aus Schnittholz. Unter Holzlamellen sind im vorliegenden Zusammenhang relativ dünne Holzbretter zu verstehen, die dicker als 2 bis 3 mm sind und zu hochwertigen ein- und mehrschichtig aufgebauten Produkten verarbeitet werden, wie beispielsweise mehrschichtig aufgebaute Naturholzplatten, Leimbinder, verleimtes Schichtholz, Fensterkanteln, Massivholzplatten u. dgl..The invention relates to a method and a device for producing wooden slats from sawn timber. In the present context, wooden slats are to be understood as relatively thin wooden boards that are thicker than 2 to 3 mm and are processed into high-quality single- and multi-layered products, such as multi-layered natural wood panels, glue binders, glued plywood, window scantlings, solid wood panels and the like. Like ..

Gemäß dem Stand der Technik werden solche Holzlamellen in der Regel dadurch hergestellt, daß das Schnittholz zunächst auf einen relativ niedrigen Feuchtigkeitsgrad getrocknet wird und daß die Schnittholzbohlen dann mittels Bandsägen u. dgl. in die einzelnen Holzlamellen zersägt werden. Ein solches Verfahren weist mehrere Nachteile auf. Zum einen läßt die Qualität der so hergestellten Holzlamellen zu wünschen übrig, nachdem die Holzlamellen beim Sägevorgang insbesondere im Ast- und Kantenbereich leicht ausfransen bzw. ausfasern, und dies um so mehr, je trockener das zu schneidende Schnittholz ist. Hierdurch ergibt sich ein relativ hoher Anteil an Ausschußware.According to the prior art, such wood lamellas are usually produced by first drying the sawn timber to a relatively low level of moisture and then cutting the timber planks using band saws and the like. Like. are sawn into the individual wooden slats. Such a method has several disadvantages. On the one hand, the quality of the wood lamellae produced in this way leaves something to be desired, since the wood lamellae slightly fray or fray during the sawing process, particularly in the area of branches and edges, and the drier the sawn timber is, the more so. This results in a relatively high proportion of rejects.

Ein weiterer Nachteil des bekannten Verfahrens ist in der relativ schlechten Ausbeute zu sehen, d. h. der Anteil an Abfall ist relativ hoch. Dies liegt daran, daß bei jedem Sägeschnitt Abfall anfällt, der der Stärke des Sägeschnitts entspricht. Werden beispielsweise Holzlamellen mit einer Dicke von 4 mm hergestellt und beträgt die Sägeschnittbreite 2,5 mm, so ergibt sich bereits hieraus ein Abfall von etwa 40 % des Schnittholzmaterials.Another disadvantage of the known method is the relatively poor yield, ie the proportion of waste is relatively high. This is because everyone Saw cut Waste is generated that corresponds to the thickness of the saw cut. If, for example, wood slats with a thickness of 4 mm are produced and the saw cut width is 2.5 mm, this results in a waste of about 40% of the sawn timber material.

Ein weiterer Nachteil beim Verfahren nach dem Stand der Technik ist darin zu sehen, daß bei der Herstellung der Holzlamellen relativ viel Energie verbraucht wird. Dies ist darin begründet, daß aufgrund der relativ breiten Schnittfuge des Sägeschnitts viel Material zerspant werden muß.Another disadvantage of the method according to the prior art is that a relatively large amount of energy is consumed in the production of the wood lamellae. This is due to the fact that, due to the relatively wide kerf of the saw cut, a lot of material has to be cut.

Andererseits ist es bekannt, Holzlamellen in einer Schneideinrichtung mittels sägespanlosem Schneiden herzustellen. Die hierdurch bislang erzielbaren Ergebnisse sind jedoch ebenfalls wenig befriedigend. Zwar ist hier die Ausbeute durch Vermeiden des Sägeschnitts einerseits erhöht, andererseits fällt bei diesem Verfahren eine sogenannte Restlamelle an, d. h. nach dem Abschneiden der aus der Schnittholzbohle maximal herausschneidbaren Anzahl an Holzlamellen mit der erforderlichen Sollstärke verbleibt ein Rest, der eine geringere Stärke aufweist als die Sollstärke der herzustellenden Holzlamellen und somit nicht weiterverwendbar ist, jedenfalls nicht im jeweiligen Produktionsfortlauf.On the other hand, it is known to produce wooden lamellae in a cutting device by means of saw-less cutting. However, the results that have thus far been achieved are also unsatisfactory. Although the yield is increased here on the one hand by avoiding the saw cut, on the other hand a so-called residual lamella occurs in this method, i. H. after cutting off the maximum number of wooden slats with the required nominal thickness that can be cut out of the sawn timber plank, a remainder remains that is less thick than the nominal thickness of the wooden slats to be manufactured and therefore cannot be reused, at least not in the respective production process.

Desweiteren läßt auch die Qualität der so hergestellten Holzlamellen sehr zu wünschen übrig, zumal die einzelnen Holzlamellen die Schneideeinrichtung in stark verwundendem Zustand verlassen, was darauf zurückzuführen ist, daß die von der Schnittholzbohle abgeschnittenen Holzlamellen schräg zu ihrer ursprünglichen Transportrichtung weggeführt werden. Bei der bekannten Schneideinrichtung stellt sich somit das bislang nicht gelöste Problem, solche verwundenen Holzlamellen mit vertretbarem Aufwand wieder in ihren nicht verwundenen, ebenen bzw. planen Zustand zurückzuführen.Furthermore, the quality of the wooden slats produced in this way leaves much to be desired, especially since the individual wooden slats leave the cutting device in a severely wounded condition, which can be attributed to the fact that the wooden slats cut from the timber plank are led away obliquely to their original transport direction. In the known cutting device thus the problem that has not yet been solved, to return such twisted wooden slats to their non-twisted, flat or plan state with reasonable effort.

Bei einem aus der DE-A 21 24 086 bekannten Verfahren zum Herstellen von Bauholz wird ein Furnier von einem ggf. gedämpften Baumstamm mittels einer Furnierdrehbank abgeschält, anschließend wird die abgeschälte Furnierrolle durch eine Behandlungsstation, insbesondere in Form eines Salzbades geführt, auf einer Spule aufgewickelt und hiernach getrocknet. Anschließend wird das Furnier in einer Zuschneideeinrichtung auf Bahnen von 2,4 mal 1,2 Meter zugeschnitten, einzelne Bahnen werden zu einem Laminat zusammengefügt und letztlich wird das Laminat ggf. in einzelne Bretter, Balken o. dgl. zersägt.In a method for producing lumber known from DE-A 21 24 086, a veneer is peeled off from a possibly damped tree trunk by means of a veneer lathe, then the peeled veneer roll is wound through a treatment station, in particular in the form of a salt bath, on a spool and then dried. The veneer is then cut to lengths of 2.4 by 1.2 meters in a cutting device, individual sheets are joined to form a laminate, and ultimately the laminate is sawn into individual boards, beams or the like, if necessary.

Der Erfindung liegt die Aufgabe zugrunde, ein Verfahren anzugeben, welches mit vertretbarem Aufwand hochwertige Holzlamellen liefert, wobei gleichzeitig ein Maximum an Ausbeute erzielt werden soll und weiterhin der erforderliche Energieaufwand möglichst niedrig gehalten werden soll. Desweiteren soll eine Vorrichtung geschaffen werden, die den vorstehend genannten Bedingungen genügt.The invention is based on the object of specifying a method which delivers high-quality wood lamellae with justifiable outlay, at the same time achieving a maximum yield and furthermore keeping the required energy expenditure as low as possible. Furthermore, a device is to be created which meets the above-mentioned conditions.

Diese Aufgabe wird erfindungsgemäß im wesentlichen durch die Merkmalenkombination gemäß Patentanspruch 1 gelöst, wobei die Verfahrensschritte vorzugsweise kontinuierlich durchgeführt werden, so daß die einzelnen Holzlamellen die gesamte Anlage automatisch und kontinuierlich durchlaufen.This object is achieved according to the invention essentially by the combination of features according to claim 1, the method steps preferably being carried out continuously, so that the individual wooden lamellae run through the entire system automatically and continuously.

Dem Verfahrensschritt des sägespanlosen Schneidens ist vorzugsweise ein Verfahrensschritt vorgeschaltet sein, der eine Schnittoptimierung derart, daß keine Restlamellen entstehen,ermöglicht Dieser vorgeschaltete Verfahrensschritt kann in der Vorkonditionierung des Schnittholzes bestehen, wobei eine Feuchtigkeit des Schnittholzes von etwa 40 bis 60 %, vorzugsweise etwa bei 50 %, abgestimmt auf die jeweilige Holzart, angestrebt wird.The process step of saw-chip-free cutting is preferably preceded by a process step that enables a cutting optimization in such a way that no residual lamellae occur. This preceding process step can consist in the preconditioning of the sawn timber, with a moisture of the sawn timber of about 40 to 60%, preferably about 50 %, tailored to the respective type of wood.

In alternativer Weise oder zusätzlich kann dieser vorgeschaltete Verfahrensschritt darin bestehen, die Feuchtigkeit des der Schneidstation zugeführten Schnittholzes zu messen und die Schneidparameter, wie insbesondere den Anpreßdruck im Bereich des Schneidmessers und/oder die Schneidstärke entsprechend der gemessenen Feuchtigkeit zu steuern. Toleranzen, die anderenfalls zum Auftreten von Restlamellen führen würden, können auf diese Weise ausgeglichen werden.Alternatively or additionally, this upstream method step can consist in measuring the moisture of the sawn timber fed to the cutting station and in controlling the cutting parameters, such as in particular the contact pressure in the area of the cutting knife and / or the cutting thickness in accordance with the measured moisture. Tolerances that would otherwise lead to the appearance of residual lamellae can be compensated in this way.

Die erfindungsgemäße Kombination sägespanloses Schneiden/Trocknen/spanabhebendes Nachbearbeiten einschließlich gegebenenfalls des dem Schneiden vorausgehenden Verfahrensschritts führt zu folgenden Vorteilen:
Es werden Holzlamellen höchster Güte erzeugt. Die durch Schleifen behandelten Sichtflächen der Brettlamellen weisen eine hohe Oberflächengüte auf, nachdem Ausfransungen im Astbereich wie im Falle des Standes der Technik hier in diesem Umfang gar nicht erst auftreten und im übrigen durch den Schleifprozeß größtenteils behoben werden. Nachdem das Schnittholz nicht, wie beim bekannten Stand der Technik, vor der Bearbeitung auf einen niedrigen Feuchtigkeitsgrad heruntergetrocknet wird, bleibt das Holz beim Schneiden in den Astbereichen intakt.
The combination according to the invention of saw-less cutting / drying / machining post-processing, including, if appropriate, the process step preceding the cutting leads to the following advantages:
Wooden slats of the highest quality are produced. The visible surfaces of the board lamellae treated by grinding have a high surface quality, since fraying in the branch area, as in the case of the prior art, does not even occur to this extent here and is largely eliminated by the grinding process. Since the lumber is not dried down to a low level of moisture before processing, as in the known prior art, the wood remains intact in the branch areas when cutting.

Die für die Herstellung der Holzlamellen erforderliche Energie ist geringer als beim Stand der Technik. Während beim Stand der Technik bei jedem Schnitt Holz in der Breite des Sägeschnitts zerspant wird, wird im Falle des erfindungsgemäßen Verfahrens aufgrund des Schleifvorgangs Material lediglich in der Stärke eines Bruchteils eines Millimeters abgetragen; in der Schneideinrichtung selbst wird kein Material zerspant. Die Summe des zum Schneiden und zum anschließenden Nachbehandeln (Schleifen) erforderlichen Energieaufwands ist kleiner als der beim Sägen erforderliche Energieaufwand.The energy required to produce the wooden slats is lower than in the prior art. While in the prior art wood is cut to the width of the saw cut for each cut, in the case of the method according to the invention, material is only removed in a fraction of a millimeter due to the grinding process; there is no material in the cutting device itself machined. The sum of the energy required for cutting and subsequent post-treatment (grinding) is less than the energy required for sawing.

Aufgrund des sägespanlosen Schneidens der Holzlamellen tritt in der Schneideinrichtung praktisch kein Abfall auf. Nachdem beim Nachbearbeiten der geschnittenen Holzlamellen ebenfalls nur ein vergleichsweise geringer Abfall anfällt, ergibt das erfindungsgemäße Verfahren eine hervorragende Ausbeute. Diese wird noch dadurch verbessert, daß eine derartige Schnittoptimierung möglich ist, daß auch die sogenannten Restlamellen, die die gleichen Toleranzen aufweisen wie die übrigen Holzlamellen und somit ebenso wie diese weiterverwendet werden können, im Produktionsablauf verbleiben können; oder, in anderen Worten ausgedrückt, Restlamellen können beim erfindungsgemäßen Verfahren vollständig vermieden werden.Due to the saw-less cutting of the wooden slats, practically no waste occurs in the cutting device. Since there is also only a comparatively small amount of waste when reworking the cut wood lamellae, the process according to the invention gives an excellent yield. This is further improved by the fact that such a cutting optimization is possible so that the so-called residual lamellae, which have the same tolerances as the other wooden lamellae and can therefore be used as well, can remain in the production process; or, in other words, residual lamellae can be completely avoided in the method according to the invention.

Im Falle des erfindungsgemäßen Verfahrens reduziert sind somit der Materialeinsatz gegenüber herkömmlichen Verfahren entscheidend; so entstehen ca.50 % bis 80 % weniger Abfälle, so daß eine entsprechend höhere Ausbeute des Ausgangsmaterials erfolgt.In the case of the method according to the invention, the use of materials compared to conventional methods is therefore decisive; this results in about 50% to 80% less waste, so that a correspondingly higher yield of the starting material takes place.

Das erfindungsgemäße Verfahren erlaubt eine wesentlich holzschonendere Lamellenherstellung als herkömmliche Verfahren. So sind z.B. die sonst auftretenden Trocknungs- und. Bearbeitungsrisse insbesondere in den Astbereichen weitgehend eliminiert bzw. nicht vorhanden.The method according to the invention permits lamella production that is much more gentle on the wood than conventional methods. For example, the otherwise occurring drying and. Machining cracks, particularly in the branches, have been largely eliminated or nonexistent.

Mit dem erfindungsgemäßen Verfahren, bei dem die Holzlamellen im Anschluß an das Schneiden getrocknet werden, werden besonders gleichmäßige Trocknungsergebnisse bis hinunter zu ca. 6 % Holzfeuchtigkeit und gegebenenfalls sogar noch weniger erzielt. Bei der herkömmlichen Technik, bei der das Holz vor dem Schneiden bzw. Sägen getrocknet wird, ist ein Weiterverarbeiten des Materials mit einer solch niedrigen Holzfeuchtigkeit in der Praxis nicht mehr bzw. nur noch bedingt, d.h. mit entsprechenden Qualitätseinbußen, möglich. Das Trocknen der Holzlamellen nach dem Schneiden der Schnittholzbohlen hat weiterhin den Vorteil, daß beim Trocknungsvorgang weniger Energie verbraucht wird, nachdem zum einen die im Falle des Standes der Technik beim Sägen anfallenden Abfälle wie Sägespäne und Restlamellen nicht mitgetrocknet werden und des weiteren das dünnere, bereits geschnittene Material leichter zu trocknen ist als das wesentlich dickere Ausgangsmaterial.With the method according to the invention, in which the wood lamellae are dried after the cutting, particularly uniform drying results are achieved down to achieved about 6% wood moisture and possibly even less. With the conventional technology, in which the wood is dried before cutting or sawing, further processing of the material with such low wood moisture is no longer possible in practice or only to a limited extent, ie with corresponding losses in quality. The drying of the wooden slats after cutting the sawn planks has the further advantage that less energy is consumed during the drying process, since on the one hand the waste generated in the prior art during sawing, such as sawdust and residual slats, is not co-dried and furthermore the thinner, already cut material is easier to dry than the much thicker starting material.

Ein weiterer, entscheidender Vorteil des dem Schneidprozeß nachgeordneten Trocknungsprozesses besteht darin, daß beim temperaturgesteuerten Trocknungsprozeß, bei dem bei einer Temperatur in der Größenordnung von etwa 160° getrocknet wird, die Verwindung der Holzlamellen, die beim Schneidprozeß entstanden ist, wieder rückgängig gemacht werden kann, so daß vollkommen plane, nicht verwundene Brettlamellen den Trockner verlassen. Erst unter dieser Voraussetzung ergeben sich wirtschaftlich sinnvolle Nutzungen des an sich bekannten Verfahrens des Herstellens der Holzlamellen mittels Messerschnittes.A further, decisive advantage of the drying process downstream of the cutting process is that in the temperature-controlled drying process, in which drying is carried out at a temperature of the order of about 160 °, the twisting of the wooden lamellae, which has arisen during the cutting process, can be reversed. so that completely flat, non-twisted board lamellae leave the dryer. This is the only prerequisite for economically viable uses of the known method of producing the wooden slats by means of a knife cut.

Einem weiteren Merkmal der Erfindung liegt die Erkenntnis zugrunde, daß beim sägespanlosen Schneiden des Schnittholzes mittels Schneidmessern eine der beiden Seitenflächen der Holzlamellen, nämlich diejenige auf der Schnittseite, eine geringere Oberflächengüte aufweist als die andere, nachdem auf dieser Seite an der Oberfläche in der Schneidstation offenbar Fasern zerstört werden, was bewirkt, daß diese im folgenden "offene" Lamellenseiten genannten Seiten kleine Risse u.dgl. aufweisen, die die Oberflächenqualität dieser offenen Lamellenseite mindern. Nach einem weiteren erfindungsgemäßen Verfahrensschritt werden die Holzlamellen daher im Anschluß an den Schneidprozeß hinsichtlich ihrer dem Schneidmesser zugewandten Unterseite und/oder ihrer dem Schneidmesser abgewandten Oberseite markiert, beispielsweise durch eine optische Markierung, so daß bis zur endgültigen Verarbeitung der Holzlamellen zum Endprodukt festgestellt werden kann, welche Seite der Holzlamelle die offene und welche die geschlossene Lamellenseite ist. Nachdem diese Markierung beim Nachbearbeitungsprozeß verlorengehen kann, ist die Markierung im Anschluß an den Nachbearbeitungsprozeß gegebenenfalls zu wiederholen. Die an den Holzlamellen angebrachte Markierung ermöglicht es, sicherzustellen, daß beim Endprodukt die Sichtfläche bzw. die Sichtflächen stets von den geschlossenen Lamellenseiten gebildet wird. Hierdurch kann eine gleichbleibende Qualität der Endprodukte sichergestellt werden.A further feature of the invention is based on the knowledge that when sawn-free cutting of the sawn timber by means of cutting knives, one of the two side surfaces of the wood lamella, namely that on the cutting side, has a lower surface quality than the other, after this side is evident on the surface in the cutting station Fibers are destroyed, which causes these in the following called "open" slat sides small cracks and the like. which reduce the surface quality of this open slat side. After a further process step according to the invention, the wood lamellae are therefore marked after the cutting process with regard to their underside facing the cutting knife and / or their top side facing away from the cutting knife, for example by means of an optical marking, so that it can be determined until the final processing of the wood lamellae into the end product. which side of the wooden slat is the open and which is the closed slat side. After this marking can be lost in the postprocessing process, the marking may have to be repeated after the postprocessing process. The marking on the wooden slats makes it possible to ensure that the visible surface or surfaces of the end product is always formed by the closed slat sides. This ensures a constant quality of the end products.

Die der Trockeneinrichtung nachgeschaltete Nachbearbeitungseinrichtung umfaßt vorzugsweise individuell zuschaltbare Komponenten für die selektive Nachbearbeitung der maximal vier parallel zur Vorschubrichtung verlaufenden Seitenflächen der Holzlamellen. Solche Komponenten werden vorzugsweise von Hochgeschwindigkeitsschleifmaschinen gebildet, wobei jedoch insbesondere die Schmalseiten der Holzlamellen alternativ auch mit Hochgeschwindigkeitsfräseinheiten egalisiert und bearbeitet werden können. Bei Bedarf können auch mehrere Komponenten hintereinander geschaltet sein. Die Komponenten können zum Schleifen, Hobeln, Fräsen und gegebenenfalls auch zum Profilieren der Holzlamellen, beispielsweise zum Abnehmen der Kanten, dienen. Die individuelle Zuschaltbarkeit der einzelnen Komponenten gewährleistet, daß nur diejenigen Seiten der Holzlamellen nachbehandelt werden, bei denen dies aus technischer Sicht her erforderlich ist; beispielsweise bei einer Mehrschichtplatte müssen die innenliegenden Flächen der Holzlamellen selbstverständlich nicht oder nur bedingt geschliffen werden. Die gesamte Bearbeitung im Bereich der Nachbearbeitung ist auf den späteren Einsatz der Holzlamellen abgestimmt, d.h. die Bearbeitungsmaschinen sind so ausgelegt, daß verschiedene Flächen bzw. Kanten je nach Einstellung nicht oder aber auch mehrmals innerhalb eines Durchlaufs bearbeitet werden können.The post-processing device downstream of the drying device preferably comprises individually switchable components for the selective post-processing of the maximum of four side surfaces of the wooden slats running parallel to the feed direction. Such components are preferably formed by high-speed grinding machines, although in particular the narrow sides of the wooden lamellae can alternatively also be leveled and processed using high-speed milling units. If required, several components can also be connected in series. The components can be used for grinding, planing, milling and possibly also for profiling the wooden slats, for example for removing the edges. The individual connectivity of the individual components ensures that only those sides of the wooden slats are treated where this is technically necessary; For example, in the case of a multi-layer board, the inner surfaces of the wooden slats do not of course have to be sanded or only to a limited extent. The entire processing in the area of post-processing is tailored to the later use of the wooden slats, ie the processing machines are designed so that different surfaces or edges, depending on the setting, cannot be processed or can be processed several times within one pass.

Weitere vorteilhafte Merkmale der Erfindung ergeben sich aus den übrigen Unteransprüchen im Zusammenhang mit der nachfolgenden Beschreibung, in der mehrere Ausführungsbeispiele der Erfindung anhand der Zeichnung näher dargestellt sind. In der Zeichnung zeigen in schematischer Darstellung:

  • Fig.1 eine Draufsicht einer nach dem erfindungsgemäßen Verfahren arbeitenden Vorrichtung zur Herstellung von Holzlamellen aus Schnittholz,
  • Fig. 2 eine schematische Seitenansicht der Sortiereinrichtung der Vorrichtung nach Figur 1,
  • Fig. 3 eine Draufsicht auf einen Teil einer weiteren Ausführungsform einer erfindungsgemäßen Vorrichtung, und
  • Fig. 4 eine teilweise schematisierte Seitenansicht der Konditioniereinrichtung der erfindungsgemäßen Vorrichtung.
Further advantageous features of the invention emerge from the remaining subclaims in connection with the following description, in which several exemplary embodiments of the invention are shown in more detail with reference to the drawing. The drawing shows in a schematic representation:
  • 1 is a plan view of an apparatus for producing wooden lamellae from sawn timber, which works according to the method according to the invention,
  • 2 shows a schematic side view of the sorting device of the device according to FIG. 1,
  • 3 shows a plan view of part of a further embodiment of a device according to the invention, and
  • Fig. 4 is a partially schematic side view of the conditioning device of the device according to the invention.

Wie in Fig. 1 dargestellt, wird im Falle des hier beschriebenen Ausführungsbeispiels die in Form von Schnittholz, z. B. Kanthölzern, Brettern, Bohlen 2 etc. vorliegende Schnittware zunächst in einer Konditioniereinrichtung 4, in der die Bohlen 2 stationär angeordnet sind, vorgetrocknet bzw. vorkonditioniert. Die Konditioniereinrichtung 4 kann ein Schnittholztrockner sein, der die Möglichkeit aufweist, daß in gewissen Bereichen innerhalb des Schnittholztrockners die Holzfeuchtigkeit bei Bedarf etwas angehoben werden kann, beispielsweise durch Besprühen oder Bedampfen. Die Konditioniereinrichtung 4 sorgt dafür, daß die die Konditioniereinrichtung verlassenden Bohlen eine sehr gleichmäßige Ausgangsfeuchtigkeit aufweisen, wodurch besonders gute und genaue Schnittergebnisse erzielt werden. Die Holzfeuchtigkeit der die Konditioniereinrichtung 4 verlassenden Bohlen 2 liegt bei etwa 50 %.As shown in Fig. 1, in the case of the embodiment described here in the form of sawn timber, for. B. square timbers, boards, planks 2 etc. present cut goods first pre-dried or preconditioned in a conditioning device 4 in which the planks 2 are arranged in a stationary manner. The conditioning device 4 can be a lumber dryer, which has the possibility that in certain areas within the lumber dryer the wood moisture can be increased if necessary, for example by spraying or steaming. The conditioning device 4 ensures that the screeds leaving the conditioning device have a very uniform initial moisture, whereby particularly good and precise cutting results are achieved. The wood moisture content of the screeds 2 leaving the conditioning device 4 is approximately 50%.

Nach Konditionierung der Holzbohlen werden diese vereinzelt und der insgesamt mit der Bezugsziffer 6 bezeichneten Schneideinrichtung zugeführt, in der die ausgerichteten Holzbohlen an einem oder mehreren, hintereinander angeordneten Schneidstationen 8 vorbeigeführt werden. Bei jedem Vorbeiführen der Bohle an einer Schneidstation wird jeweils eine Holzlamelle 10 abgeschnitten, wobei die Bohlen 2 innerhalb der Schneideinrichtung 6 so lange im Kreislauf geführt werden (angedeutet durch die gestrichelte Linie 12), bis die Bohle vollständig in die einzelnen Holzlamellen aufgeschnitten ist. Die Schneideinrichtung 6 als solche ist im wesentlichen bekannter Stand der Technik und bedarf somit keiner näheren Erläuterung.After the wooden planks have been conditioned, they are separated and fed to the cutting device, designated overall by reference number 6, in which the aligned wooden planks are guided past one or more cutting stations 8 arranged one behind the other. Each time the screed is moved past a cutting station, a wooden lamella 10 is cut off, the screeds 2 being circulated within the cutting device 6 (indicated by the dashed line 12) until the screed is completely cut into the individual wooden lamellae. The cutting device 6 as such is essentially known in the art and therefore requires no further explanation.

Von der Schneideinrichtung 6 werden die von den Bohlen 2 abgeschnittenen Holzlamellen 10 automatisch auf einen Förderer 14 transportiert, auf dem sie parallel nebeneinander angeordnet zu einer Trockeneinrichtung 16 und durch diese hindurch gefördert werden. Am Ausgang der Schneideinrichtung 6 ist eine Markierungseinrichtung 18 angeordnet, welche die nach oben weisende Seite der die Schneideinrichtung 6 verlassenden Holzlamellen 10 markiert. Diese nach oben weisende Seite ist die geschlossene Seite der Brettlamelle, die zur späteren Verwendung als Sichtfläche geeignet ist.From the cutting device 6, the wooden lamella 10 cut from the planks 2 are automatically transported to a conveyor 14, on which they are arranged parallel to one another and are conveyed through a drying device 16. At the output of the cutting device 6, a marking device 18 is arranged, which marks the upward-facing side of the wooden slats 10 leaving the cutting device 6. This upward-facing side is the closed side of the board lamella, which is suitable for later use as a visible surface.

Die gleichmäßig dimensionierten, markierten, nebeneinander liegend angeordneten Holzlamellen 10 durchlaufen anschließend kontinuierlich die Trockeneinrichtung 16, die als Trockentunnel ausgebildet ist. Dieser Trockentunnel ist mit einer Temperaturregelung ausgestattet, welche eine exakte Temperaturführung innerhalb des Trockners ermöglicht. Die die Trockeneinrichtung 16 verlassenden Holzlamellen 10 sind auf Holzfeuchten bis zu etwa 6 % sehr gleichmäßig getrocknet.The uniformly dimensioned, marked, arranged side by side wooden slats 10 then continuously run through the drying device 16, which is designed as a drying tunnel. This drying tunnel is equipped with a temperature control, which enables exact temperature control within the dryer. The wood slats 10 leaving the drying device 16 are dried very evenly on wood moisture up to about 6%.

Im Falle des Ausführungsbeispiels gemäß Fig. 1 beträgt die Durchlaufgeschwindigkeit der Holzlamellen 10 durch den Trocknungstunnel 2,5 m pro Minute, wobei beispielsweise im Falle von Fichtenlamellen mit einer Stärke von 8 mm die Trocknungstemperatur ca. 165°C beträgt. Das Trocknervolumen beträgt ungefähr 1000 m³ und die Abluftmenge beträgt hierbei ungefähr 15000 m³ pro Stunde. Der Trocknungstunnel ist in Förderrichtung der Holzlamellen gesehen in mehrere, beispielsweise drei Temperaturzonen unterteilt.Die zu trocknenden Holzlamellen können innerhalb des Trocknungstunnels 16 in einer oder mehreren Etagen übereinanderliegend angeordnet werden.In the case of the exemplary embodiment according to FIG. 1, the throughput speed of the wooden slats 10 through the drying tunnel is 2.5 m per minute, the drying temperature being approximately 165 ° C. in the case of spruce slats with a thickness of 8 mm. The dryer volume is approximately 1000 m³ and the amount of exhaust air is approximately 15000 m³ per hour. The drying tunnel is divided into several, for example three, temperature zones, as seen in the conveying direction of the wooden slats. The wooden slats to be dried can be arranged one above the other within the drying tunnel 16 on one or more floors.

Die die Trocknungseinrichtung 16 verlassenden Holzlamellen 10 durchlaufen anschließend eine Kühl- bzw. Klimatisierungseinrichtung 20, in der die Abkühlung der Holzlamellen beschleunigt wird, um für die weitere Bearbeitung in der Nachbearbeitungseinrichtung 24 die hierfür optimale Materialtemperatur zur Verfügung zu haben.The wood fins 10 leaving the drying device 16 then pass through a cooling or air-conditioning device 20 in which the cooling of the wood fins is accelerated in order to have the optimum material temperature available for further processing in the post-processing device 24.

Des weiteren ist hinter der Kühleinrichtung 20 eine Feuchtigkeitsmeßstation 22 vorgesehen, in der die Trocknungsdaten der Holzlamellen 10 gemessen werden, um den ordnungsgemäßen Betrieb der Trockeneinrichtung 16 überwachen und steuern zu können. Zu diesem Zweck werden die in der Feuchtigkeitsmeßstation 22 gemessenen Daten einer Datenerfassungs- und -speichereinrichtung 23 zugeführt, von der die Daten auf Anforderung ausgedruckt werden können oder aber für eine Temperaturregelung der Trockeneinrichtung 16 weiterverwendet werden können.Furthermore, a moisture measuring station 22 is provided behind the cooling device 20, in which the drying data of the wooden lamellae 10 are measured in order to be able to monitor and control the proper operation of the drying device 16. For this purpose, the data measured in the moisture measuring station 22 are fed to a data acquisition and storage device 23, from which the data can be printed out on request or can be used for temperature control of the drying device 16.

Von der Trockeneinrichtung 16 bzw. der Feuchtigkeitsmeßstation 22 werden die getrockneten Holzlamellen 10, deren Verwindung durch die Wärmebehandlung in der Trockeneinrichtung 16 rückgängig gemacht wurde und die somit vollkommen plan sind, über geeignete Fördermittel der Nachbearbeitungseinrichtung 24 zugeführt. Diese Nachbearbeitungseinrichtung 24 umfaßt im Falle des beschriebenen Ausführungsbeispiels maximal vierseitig arbeitende Hochgeschwindigkeitsschleifmaschinen, welche eine kontinuierliche Weiterbearbeitung der getrockneten Lamellen mit Vorschubgeschwindigkeiten von bis zu 150 m pro Minute ermöglichen. Die einzelnen Aggregate der an sich bekannten Hochgeschwindigkeitsschleifmaschinen sind individuell zuschaltbar, so daß stets nur diejenigen Seiten der Holzlamellen bearbeitet werden, für die eine solche Nachbearbeitung unter Berücksichtigung des späteren Verwendungszwecks erforderlich ist. In der Nachbearbeitungseinrichtung 24 werden die Holzlamellen auf engste Toleranzen in der Größenordnung von total 1/10 mm bearbeitet. Wie bereits weiter oben erwähnt, können beispielsweise für die Kantenbearbeitung der Holzlamellen Hochgeschwindigkeitsfräsaggregate eingesetzt werden, die in Verbindung mit Hochgeschwindigkeitsschleifmaschinen zur Bearbeitung der oberen und unteren Flächen der Holzlamellen arbeiten.From the drying device 16 or the moisture measuring station 22, the dried wooden lamellae 10, the twisting of which has been reversed by the heat treatment in the drying device 16 and which are thus completely flat, are fed to the post-processing device 24 by means of suitable conveying means. In the case of the exemplary embodiment described, this post-processing device 24 comprises a maximum of four-sided high-speed grinding machines which enable the dried lamellae to be continuously processed at feed speeds of up to 150 m per minute. The individual units of the high-speed grinding machines known per se can be switched on individually, so that only those sides of the wooden slats are always processed for which such post-processing is necessary, taking into account the later intended use. In the post-processing device 24, the wooden slats are machined to the tightest tolerances in the order of magnitude of a total of 1/10 mm. As already mentioned above, high-speed milling units can be used, for example, for the edge processing of the wooden slats, which work in conjunction with high-speed grinding machines for processing the upper and lower surfaces of the wooden slats.

Nach dem Bearbeiten der Holzlamellen in der Nachbearbeitungseinrichtung 24 werden die Holzlamellen, die in der der Nachbearbeitungseinrichtung 24 nachgeschalteten weiteren Markierungsstation 18' gegebenenfalls nochmals markiert werden, einer insgesamt mit der Bezugsziffer 26 bezeichneten Sortiereinrichtung zugeführt, in der die Holzlamellen nach ihrer Güte klassifiziert werden und entsprechenden unterschiedlichen Transportwegen zugeführt werden. Der Aufbau der Sortiereinrichtung 26 ist auch aus Fig. 2 ersichtlich.After the wood slats have been processed in the post-processing device 24, the wood slats, which may be marked again in the further marking station 18 'connected downstream of the post-processing device 24, are fed to a sorting device, designated overall by reference number 26, in which the wood slats are classified according to their quality and corresponding different transport routes. The structure of the sorting device 26 can also be seen from FIG. 2.

Die von der Nachbearbeitungseinrichtung 24 kommenden Holzlamellen 10 werden zunächst kontinuierlich einer Sortierstraße 28 zugeführt, in der sie hinsichtlich ihrer Güte beispielsweise nach drei Güteklassen A, B und C klassifiziert werden. Dieses Klassifizieren kann automatisch oder durch entsprechend geschultes Personal erfolgen. Die einzelnen Holzlamellen 10 werden entsprechend der ihnen zugeordneten Güteklasse in der Tiefe verschoben, wobei beispielsweise so vorgegangen werden kann, daß die Holzlamellen der Güteklasse A, d. h. der höchsten Güteklasse, nicht verschoben werden, die Holzlamellen der Güteklasse B und C nach hinten verschoben werden, wobei die Holzlamellen der Güteklasse C tiefer verschoben werden, als jene der Güteklasse B. Am Ende der Sortierstraße 28 sind Lichtschrankeneinrichtungen 30 vorgesehen, welche die jeweiligen Positionen der unter ihnen hindurchlaufenden Holzlamellen 10 abtasten und hierdurch die Klassifizierung der jeweiligen Holzlamellen 10 erfassen und gegebenenfalls registrieren.The wood lamellas 10 coming from the post-processing device 24 are first continuously fed to a sorting line 28, in which they are classified in terms of their quality, for example according to three quality classes A, B and C. This classification can be done automatically or by appropriately trained personnel. The individual wooden slats 10 are shifted in depth according to the quality class assigned to them, it being possible, for example, to proceed in such a way that the wooden slats of quality class A, i.e. H. of the highest quality class, are not moved, the wooden slats of quality classes B and C are moved backwards, the wooden slats of quality class C being moved lower than those of quality class B. At the end of the sorting line 28, light barrier devices 30 are provided, which correspond to the respective positions Scan the wooden slats 10 passing underneath them and thereby record the classification of the respective wooden slats 10 and, if necessary, register them.

Anschließend an die Sortierstraße 28 werden die Holzlamellen 10 einem umlaufenden Elevator 32 übergeben, welcher die einzelnen Holzlamellen 10 entsprechend ihrer jeweiligen Güteklasse unterschiedlichen Sortierstrecken34, 36, 38 zuführt. Den Sortierstrecken 34, 36, 38 sind jeweils entsprechende Klappen 40 zugeordnet, die über eine mit der Lichtschrankeneinrichtung 30 verbundene Steuereinrichtung 42 gesteuert sind. Die Steuereinrichtung 42 bewirkt, daß in Abhängigkeit derermittelten Güteklasse der einzelnen Holzlamellen 10 unter entsprechender Verzögerung die der jeweiligen Güteklasse zugeordneten Klappen 40 der jeweiligen Sortierstrecke aktiviert werden.Subsequently to the sorting line 28, the wooden lamellas 10 are transferred to a revolving elevator 32, which feeds the individual wooden lamellas 10 to different sorting sections 34, 36, 38 according to their respective quality class. The sorting lines 34, 36, 38 are each corresponding Assigned flaps 40, which are controlled via a control device 42 connected to the light barrier device 30. The control device 42 has the effect that, depending on the determined quality class of the individual wooden lamellas 10, the flaps 40 of the respective sorting section assigned to the respective quality class are activated with a corresponding delay.

Des weiteren ist unterhalb der Weiterbearbeitungsstrecken 34 bis 38 eine weitere Weiterbearbeitungsstrecke 44 vorgesehen, die wahlweise ebenfalls ansteuerbar ist, wodurch die hierauf abgelegten Holzlamellen direkt einer Weiterverarbeitungsmaschine zugeführt werden können, beispielsweise einer kontinuierlich arbeitenden Seitenverleimpresse oder dgl. Demgegenüber werden die den Weiterbearbeitungsstrecken 34 bis 38 zugeführten Holzlamellen in den Stapelstationen 36 gestapelt, wobei eine nicht näher dargestellte Zähleinrichtung vorhanden ist, welche die auf dem Stapel abgelegten Holzlamellen zählt und die Weiterleitung eines vollständigen Stapels zu einem weiteren Elevator 48 auslöst, der die Holzlamellenstapel 50 einer Fördereinrichtung 52 zuführt, die die einzelnen Stapel zu den endgültigen Stapelplätzen 54 transportiert, wo die Holzlamellen nach ihrer Güteklasse sortiert abgestapelt werden. Die vorsortierten und abgestapelten Holzlamellen werden sodann unter Zuhilfenahme geeigneter Transporteinrichtungen zu Weiterverarbeitungsstraßen wie beispielsweise einer vollautomatisch arbeitenden Pressenstraße weitergeführt.Furthermore, a further processing line 44 is provided below the further processing lines 34 to 38, which can optionally also be controlled, so that the wooden slats deposited thereon can be fed directly to a further processing machine, for example a continuously operating side gluing press or the like. In contrast, the further processing lines 34 to 38 are fed to the further processing lines Wooden slats stacked in the stacking stations 36, a counting device (not shown in more detail) being present, which counts the wooden slats deposited on the stack and triggers the forwarding of a complete stack to a further elevator 48, which feeds the wooden slat stacks 50 to a conveyor device 52, which feeds the individual stacks transported to the final stacking locations 54, where the wooden slats are stacked according to their grade. The pre-sorted and stacked wooden slats are then transported to further processing lines, such as a fully automatic press line, with the help of suitable transport equipment.

Fig. 3 zeigt eine alternative Ausführungsform einer erfindungsgemäßen Vorrichtung im Bereich der Schneideinrichtung sowie der dieser vorgeschalteten Einheit. Im Falle dieses Ausführungsbeispiels ist vor der Schneideinrichtung 6 im Transportweg der dieser Schneideinrichtung zuzuführenden Bohlen eine Meßstation 60 angeordnet, welche die Feuchtigkeit der Schnittholzbohlen mißt und ein entsprechendes elektrisches Ausgangssignal erzeugt. Dieses elektrische Ausgangssignal wird einer Steuereinrichtung 62 zugeführt, welche in Abhängigkeit von der gemessenen Feuchtigkeit einen oder mehrere Schneidparameter der Schneideinrichtung 6 steuert; als geeignete Schneidparameter kommen insbesondere der Anpreßdruck der zu schneidenden Bohlen an die Schneidmesser oder die Schneidstärke in Betracht. Auf diese Weise lassen sich Toleranzen, die sich aus unterschiedlichen Holzfeuchten ergeben, eliminieren, wodurch die gewünschte Schnittoptimierung ohne Anfall von Restlamellen realisiert werden kann.3 shows an alternative embodiment of a device according to the invention in the area of the cutting device and the unit connected upstream thereof. In the case of this exemplary embodiment, a measuring station 60 is arranged in front of the cutting device 6 in the transport path of the planks to be fed to this cutting device, which measuring station 60 detects the moisture the timber plank measures and generates a corresponding electrical output signal. This electrical output signal is fed to a control device 62 which controls one or more cutting parameters of the cutting device 6 as a function of the measured moisture; Suitable pressure parameters are in particular the contact pressure of the planks to be cut against the cutting knife or the cutting thickness. In this way, tolerances resulting from different wood moisture levels can be eliminated, whereby the desired cut optimization can be achieved without the occurrence of residual lamellae.

Beim vorstehend beschriebenen Ausführungsbeispiel werden die Verfahrensschritte kontinuierlich durchlaufen. In alternativer Weise könnten sie jedoch auch mit geeigneter Zwischenlagerung zwischen bestimmten Verfahrensschritten mit nachfolgender Beschickung durchgeführt werden.In the exemplary embodiment described above, the method steps are carried out continuously. Alternatively, however, they could also be carried out with suitable intermediate storage between certain process steps with subsequent loading.

Die weiter oben genannte, der Schneideinrichtung 6 vorgeschaltete Konditioniereinrichtung kann gemäß einem bevorzugten Ausführungsbeispiel der Erfindung so ausgebildet sein, daß das Schnittholz zunächst in einer Trockenkammer auf eine vorbestimmte Holzfeuchte vorgetrocknet wird, je nach Holzstärke etwa ein bis zwei Tage. Von dort wird dann das Schnittholz mittels Stapler in eine Dämpfkammer gebracht, und hier wird speziell die Holzoberfläche aufgedämpft. Anschließend werden die Schnittholz-Pakete einzeln auf einen Kipptisch gefördert, wo das Schnittholz lagenweise entstapelt wird. Der Kipptisch befindet sich in einer Klimakammer, in der die Holztemperatur bei etwa 70 bis 80° Celsius gehalten wird. Von hier wird das vereinzelte Schnittholz durch ein Heißwasserbad geführt, und anschließend wird es der Schneidstation 8 zugeführt.The above-mentioned conditioning device upstream of the cutting device 6 can, according to a preferred exemplary embodiment of the invention, be designed in such a way that the sawn timber is first pre-dried in a drying chamber to a predetermined wood moisture content, depending on the wood thickness, for about one to two days. From there, the sawn timber is then brought into a steaming chamber by means of a forklift, and here the wood surface is specially steamed up. The sawn timber packages are then individually conveyed to a tilting table, where the sawn timber is unstacked in layers. The tilting table is located in a climate chamber in which the wood temperature is kept at around 70 to 80 ° Celsius. From here, the separated sawn timber is passed through a hot water bath and then it is fed to the cutting station 8.

In Fig. 4 ist ein Ausführungsbeispiel einer Anlage zur Durchführung der vorgenannten Verfahrensschritte (Dämpfung, Vereinzelung in der Klimakammer, Wasserbad) dargestellt. Die Dämpfkammer ist mit der Bezugsziffer 64 bezeichnet, die Klimatisierungskammer mit der Bezugsziffer 66, der Kipptisch mit der Bezugsziffer 68 und das Wasserbad mit der Bezugsziffer 70.4 shows an exemplary embodiment of a system for carrying out the aforementioned method steps (damping, separation in the climatic chamber, water bath). The steaming chamber is designated by the reference number 64, the air conditioning chamber by the reference number 66, the tilting table by the reference number 68 and the water bath by the reference number 70.

In der Dämpfkammer 64 wird das in der nicht dargestellten Trockenkammer getrocknete Holz mittels Wasserdampf erwärmt und es wird insbesondere die in den Außenbereichen der Rohhölzer stattgefundene Trocknung auf die Durchschnittsfeuchte der gesamten Hölzer angehoben. Das Dämpfen hat auch die Aufgabe, die Rohhölzer gleichmäßig zu durchwärmen und gleichmäßige Holztemperaturen in dem gesamten Rohholzstapel zu erreichen. Die Verweildauer innerhalb der Dämpfkammer kann je nach Erfordernissen ca. 30 bis 200 Minuten betragen.In the steaming chamber 64, the wood dried in the drying chamber (not shown) is heated by means of steam and in particular the drying that takes place in the outer regions of the raw wood is raised to the average moisture content of the entire wood. Steaming also has the task of uniformly heating the raw wood and achieving uniform wood temperatures in the entire raw wood stack. The residence time within the steaming chamber can be approximately 30 to 200 minutes, depending on the requirements.

In der der Dämpfkammer 64 nachgeschalteten Klimatisierungskammer 66 wird die zuvor erreichte, gleichmäßige Feuchte und die Wärme in den einzelnen Hölzern aufrechterhalten und die Klimatisierungskammer bildet gleichzeitig eine Puf - ferzone, in der die Bohlen der Bohlenstapel 82 vereinzelt werden und dem Wasserbad 70 zugeführt werden.In the air conditioning chamber 66 downstream of the steaming chamber 64, the previously reached uniform humidity and the heat in the individual woods are maintained and the air conditioning chamber simultaneously forms a buffer zone in which the planks of the plank stack 82 are separated and fed to the water bath 70.

Die nun in Folge vereinzelten, nebeneinander liegenden Hölzer werden über geeignete Fördereinrichtungen durch ein temperiertes Wasserbad 70 transportiert. Dieses Wasserbad hat die Aufgabe, die einzelnen Bretter in ihrer Struktur kurz vor dem Aufschneiden in der Schneidstation 8 nochmals wesentlich geschmeidiger zu machen, um hierdurch die Gefahr eines Auftretens von Aufrissen oder sonstigen Holzbeschädigungen an den Holzlamellen 10 wesentlich zu reduzieren. Desweiteren hat sich gezeigt, daß die so vorbehandelten Hölzer Holzlamellen ergeben, welche nach Austritt aus der Schneidstation 8 deutlich weniger verwunden sind.The woods that are now separated and lying next to one another are transported through a tempered water bath 70 via suitable conveying devices. This water bath has the task of making the individual boards in their structure shortly before they are cut open again in the cutting station 8, in order to thereby substantially reduce the risk of tears or other damage to the wood on the wood slats 10. Furthermore, it has been shown that the wood pretreated in this way results in wood lamellae, which emerge from the Cutting station 8 are significantly less twisted.

Die einzelnen Hölzer haben eine Verweildauer im Wasserbad 70 von etwa 2 bis 5 Minuten. Das Wasserbad hat eine Temperatur von bis zu 95° Celsius, wodurch an den Schneideinrichtungen der nachfolgenden Schneidstation 8 eine Temperatur an der Schnittfuge bis zu 70° Celsius erreicht werden kann.The individual woods have a residence time in the water bath 70 of about 2 to 5 minutes. The water bath has a temperature of up to 95 ° Celsius, as a result of which a temperature at the kerf up to 70 ° Celsius can be reached at the cutting devices of the subsequent cutting station 8.

Die in Zusammenhang mit Fig. 4 beschriebene Vorbehandlung der Bohlen weist eine Reihe von Vorteilen auf. Zunächst ergibt sich eine wesentlich bessere Schnittqualität, insbesondere im Bereich von Ästen. Desweiteren ergibt sich eine wesentlich schonendere Holzbehandlung während des Schneidens in der Schneideinrichtung. Schließlich ergeben sich optimale Schnittergebnisse und eine sehr gute Lamellenparallelität, insbesondere auch bei zu trockener und nicht optimaler Ausgangsware.The pretreatment of the planks described in connection with FIG. 4 has a number of advantages. First of all, there is a much better cut quality, especially in the area of branches. Furthermore, there is a much gentler wood treatment during cutting in the cutting device. Ultimately, there are optimal cutting results and very good parallelism of the slats, especially when the raw material is too dry and not optimal.

Durch die genannte Vorbehandlung werden die Schnittunebenheiten an den Lamellenflächen erheblich reduziert, so daß die geschnittenen und anschließend getrockneten Lamellen weitgehend eben sind und an ihren Flächen nicht mehr oder nur noch geringfügig bearbeitet werden müssen.The above-mentioned pretreatment considerably reduces the unevenness in the cut on the lamella surfaces, so that the cut and then dried lamellae are largely flat and no longer have to be worked on, or only slightly.

Bei einem weiteren Ausführungsbeispiel der Erfindung kann die Vorkonditionierung des Schnittbolzens insgesamt oder auch teilweise durch Bestrahlung mittels Mikrowellen erfolgen. Hierdurch läßt sich auf vergleichsweise einfache und effektive Weise eine gleichmäßige Feuchtigkeits- und Temperaturverteilung in dem zu schneidenden Schnittholz erzielen.In a further exemplary embodiment of the invention, the cutting bolt can be preconditioned in whole or in part by irradiation by means of microwaves. In this way, a uniform moisture and temperature distribution in the sawn timber to be cut can be achieved in a comparatively simple and effective manner.

BezugszeichenlisteReference list

22nd
BohlenPlanks
44th
KonditioniereinrichtungConditioning device
66
SchneideinrichtungCutting device
88th
SchneidstationCutting station
1010th
HolzlamelleWooden slat
1212th
KreislaufCirculation
1414
FördererSponsor
1616
TrockeneinrichtungDrying facility
1818th
MarkierungseinrichtungMarking device
2020th
KühleinrichtungCooling device
2222
FeuchtigkeitsmeßstationMoisture measuring station
2323
Datenerfassungs- und -speichereinrichtungData acquisition and storage facility
2424th
NachbearbeitungseinrichtungPost-processing facility
2626
SortiereinrichtungSorting device
2828
SortierstraßeSorting line
3030th
LichtschrankeneinrichtungLight barrier device
3232
ElevatorElevator
3434
SortierstreckeSorting line
3636
SortierstreckeSorting line
3838
SortierstreckeSorting line
4040
KlappenValves
4242
SteuereinrichtungControl device
4444
WeiterbearbeitungsstreckeProcessing line
4646
StapelstationenStacking stations
4848
ElevatorElevator
5050
HolzlamellenstapelStack of wooden slats
5252
FördereinrichtungConveyor
5454
StapelplätzeStacking places
6060
MeßeinrichtungMeasuring device
6262
SteuereinrichtungControl device
6464
DämpfkammerSteam chamber
6666
KlimatisierungskammerAir conditioning chamber
6868
KipptischTilting table
7070
Wasserbadwater bath
8282
BohlenstapelPile of planks

Claims (34)

  1. A method for the production of wood sheets from cut wood, characterised by the combination of the following method steps:
    A) Sawdust-free cutting of the cut wood (2) into the individual wood sheets (10),
    B) controlled drying of the wood sheets (10), and
    C) subsequent machine working of one or more sides of the dried wood sheets (10) in particular by grinding,
    wherein before method step A) the cut wood (2) is preconditioned with regard to humidity to achieve a uniform initial humidity.
  2. A method according to claim 1, characterized in that the method steps A) to C) are carried out continuously.
  3. A method according to claim 1, characterized in that before method step A) the cut wood (2) is pre-dried to achieve a uniform initial humidity.
  4. A method according to claim 3, characterized in that the cut wood (2) is preconditioned to 40 to 60%, preferably to approximately 50% humidity.
  5. A method according to claim 1, characterized in that before the method step A), the humidity of the cut wood (2) is measured and in step A) the cutting parameters are controlled according to the measured humidity.
  6. A method according to claim 5, characterized in that the contact pressure in the region of the cutting blade and/or the cutting thickness are controlled as cutting parameters.
  7. A method according to one of the preceding claims, characterized in that the individual cut wood planks (2), which are to be cut up into wood sheets (10) are carried in a circuit in a manner known per se past cutting blades until the cut wood planks (2) are completely divided up into the individual wood sheets (10).
  8. A method according to one of the preceding claims, characterized in that the thickness of the cut wood (2) is adapted to the thickness of the wood sheets (10) which are to be produced, such that in method step A) no residual sheet arises which is of a different, in particular smaller, thickness than the nominal thickness of the wood sheets (10).
  9. A method according to one of the preceding claims, characterized in that the cut wood sheets (10) in method step B) are dried to a wood humidity of approximately 4 to 8%.
  10. A method according to one of the preceding claims, characterized in that following the method step A) and, if required, additionally also following the method step B), the wood sheets (10) are marked with respect to their underside facing the cutting blade of the cutting apparatus and/or their upper side facing away from the cutting blade.
  11. A method according to one of the preceding claims, characterized in that the wood sheets (10) are cooled following the method step B).
  12. A method according to one of the preceding claims, characterized in that the wood sheets (10) are monitored with regard to their humidity between the method steps B) and C) and are marked if required, whereby the measurement data are picked up and are stored so as to be able to be recalled.
  13. A method according to one of the preceding claims, characterized in that the wood sheets (10) following method step C) are carried continuously over a sorting line (28), are classified with regard to their qualities and are subsequently sorted accordingly.
  14. A method according to claim 13, characterized in that the sorted wood sheets (10) are stacked.
  15. A method according to claim 13 or 14, characterized in that the sorted wood sheets (10) are passed to the further processing stations such as side glueing press, assembly machine or the like.
  16. A method for the production of products made up in several layers from wood sheets (10), such as glue binders, glued laminated wood, three-ply boards and the like, according to one of the preceding claims, in which cut wood (2) is cut in a sawdust-free manner into wood sheets (10), characterized in that the visible side(s) of the product are formed exclusively by the closed sides of the wood sheets facing away from the cutting blade in the cutting process of the wood sheets.
  17. A device for the production of wood sheets (10) from cut wood (2), with a cutting apparatus (6) for sawdust-free cutting of the cut wood into the individual wood sheets,
    characterized in that
    before the cutting apparatus (16) a humidity-conditioning apparatus (4) for the cut wood (2) is arranged,
    following the cutting apparatus (6) a drying apparatus (16) is arranged, to which the wood sheets produced in the cutting apparatus are continuously passed from the apparatus automatically, whereby the wood sheets run continuously through the drying apparatus, and that following the drying apparatus (16) a subsequent machining working apparatus (24) is arranged, to which the wood sheets dried in the drying apparatus (16) are continuously fed from the drying apparatus, whereby the wood sheets run continuously through the subsequent working apparatus.
  18. A device according to claim 17, characterized in that before the cutting apparatus a humidity-measuring apparatus (60) for the cut wood (2) is arranged, the output signal of which is able to be fed to a control apparatus (62) to control one or more cutting parameters of the cutting apparatus (6), such as in particular contact pressure in the region of the cutting blades and/or cutting thickness.
  19. A device according to claim 17 or 18, characterized in that the drying apparatus (16) is a temperature-controlled drying oven.
  20. A device according to one of claims 17 to 19, characterized in that between the cutting apparatus (6) and the drying apparatus (16) and also, if applicable, additionally following the subsequent working apparatus (24), a marking apparatus (18) is arranged for the preferably visual marking in each case of a particular side of each wood sheet (10).
  21. A device according to one of claims 17 to 20, characterized in that following the drying apparatus (16) a cooling apparatus (20) is arranged, in particular in the form of a fan.
  22. A device according to one of claims 17 to 21, characterized in that following the drying apparatus (16) - if applicable, behind the cooling apparatus (20) - a humidity measuring apparatus (22) for the wood sheets is arranged, which communicates, if required, with a data pick-up and memory apparatus (23).
  23. A device according to one of claims 17 to 22, characterized in that the subsequent working apparatus (24) comprises individually connectable components for the selective subsequent working of the side faces or respectively edges of the wood sheets (10) running parallel to the direction of advance.
  24. A device according to claim 23, characterized in that the components comprise high speed grinding machines.
  25. A device according to claim 23 or 24, characterized in that the components comprise high speed milling machines, in particular for working the edges of the wood sheets.
  26. A device according to one of claims 17 to 25, characterized by a sorting apparatus (26), arranged following the subsequent working apparatus (24), to which sorting apparatus the subsequently-worked wood sheets (10) are fed continuously and which the wood sheets run through continuously, whereby the sorting apparatus comprises a sorting line (28) for the classification of the wood sheets according to particular quality criteria (A,B,C), an optical recognition apparatus (30) to recognize the different classifications, a distributor apparatus (32, 40) to distribute the wood sheets to different transport paths (34, 36, 38, 40) according to the different quality criteria, and also a control apparatus (42) to control the distributor apparatus as a function of the output signals of the recognition apparatus (30).
  27. A device according to claim 26, characterized in that the classification takes place by different changes in position of the wood sheets (10) on the sorting line (28) and that the optical recognition apparatus is a light barrier apparatus (30) indicating the different positions.
  28. A device according to claim 26 or 27, characterized in that an elevator (32) is arranged after the sorting line (28), which elevator feeds the wood sheets (10) according to their classification (A,B,C) to further transport paths (34, 36, 38, 44) via deflectors or flaps (40) controlled by the control apparatus (42).
  29. A method according to one of claims 1 to 16, characterized in that the cut wood (2) is predried and then steamed.
  30. A method according to claim 29, characterized in that the cut wood (2) is conveyed to a water bath (70), which is preferably heated, after having been steamed.
  31. A method according to claim 1, characterized in that the cut wood (2) is conveyed to a heated water bath (70) and, immediately after that, is conveyed further to be cut.
  32. A method according to claims 29 and 30, characterized in that the cut wood (2) is conveyed through an air-conditioning zone (66) arranged between the steaming zone and the water bath (70).
  33. A method according to one of claims 1 to 16 and 29 to 32, characterized in that pre-conditioning comprises the step of treating the cut wood (2) by means of microwaves.
  34. A device according to claim 17, characterized in that it comprises a steaming chamber (64), a water bath (70) and, if necessary, an air-conditioning chamber (66) arranged between said steaming chamber and said water bath (70).
EP90100005A 1988-12-30 1990-01-02 Method and apparatus for manufacturing lamellar wood from sawn timber Expired - Lifetime EP0376918B1 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
EP90100005A EP0376918B1 (en) 1988-12-30 1990-01-02 Method and apparatus for manufacturing lamellar wood from sawn timber
US07/627,463 US5088533A (en) 1988-12-30 1990-12-14 Method and device for the production of wood sheets from cut wood

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
EP88121905A EP0375807A1 (en) 1988-12-30 1988-12-30 Method and apparatus for manufacturing lamellar wood from timber
EP88121905 1988-12-30
EP90100005A EP0376918B1 (en) 1988-12-30 1990-01-02 Method and apparatus for manufacturing lamellar wood from sawn timber

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EP0376918A2 EP0376918A2 (en) 1990-07-04
EP0376918A3 EP0376918A3 (en) 1990-11-28
EP0376918B1 true EP0376918B1 (en) 1995-03-29

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DE3936312A1 (en) * 1989-11-01 1991-05-02 Linck Masch Gatterlinck Laminated wood panels formed from narrow laminations - which are glued edge to edge to form sheets which are glued together
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Also Published As

Publication number Publication date
EP0376918A3 (en) 1990-11-28
US5088533A (en) 1992-02-18
EP0376918A2 (en) 1990-07-04

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