EP0374585B1 - Verfahren zur Herstellung einer Oberflächenschicht aus Molybdän durch thermisches Spritzen - Google Patents
Verfahren zur Herstellung einer Oberflächenschicht aus Molybdän durch thermisches Spritzen Download PDFInfo
- Publication number
- EP0374585B1 EP0374585B1 EP89122474A EP89122474A EP0374585B1 EP 0374585 B1 EP0374585 B1 EP 0374585B1 EP 89122474 A EP89122474 A EP 89122474A EP 89122474 A EP89122474 A EP 89122474A EP 0374585 B1 EP0374585 B1 EP 0374585B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- molybdenum
- spraying
- spray
- flame
- coating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 title claims abstract description 35
- 229910052750 molybdenum Inorganic materials 0.000 title claims abstract description 34
- 239000011733 molybdenum Substances 0.000 title claims abstract description 34
- 238000000034 method Methods 0.000 title claims abstract description 30
- 238000000576 coating method Methods 0.000 title claims abstract description 7
- 239000011248 coating agent Substances 0.000 title claims abstract description 6
- 238000007750 plasma spraying Methods 0.000 title description 6
- 239000000463 material Substances 0.000 claims abstract description 19
- 238000010285 flame spraying Methods 0.000 claims abstract description 18
- 238000007751 thermal spraying Methods 0.000 claims abstract description 8
- 238000005507 spraying Methods 0.000 claims abstract description 4
- 239000007921 spray Substances 0.000 claims description 23
- 239000002245 particle Substances 0.000 claims description 14
- 239000012159 carrier gas Substances 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 claims description 4
- 239000007789 gas Substances 0.000 claims description 3
- 230000001603 reducing effect Effects 0.000 claims description 2
- 230000001590 oxidative effect Effects 0.000 claims 1
- 238000002844 melting Methods 0.000 abstract description 10
- 230000008018 melting Effects 0.000 abstract description 9
- 230000007547 defect Effects 0.000 abstract 1
- 239000010410 layer Substances 0.000 description 9
- 239000000843 powder Substances 0.000 description 7
- 238000002485 combustion reaction Methods 0.000 description 6
- 239000002737 fuel gas Substances 0.000 description 6
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 239000001301 oxygen Substances 0.000 description 4
- 229910052760 oxygen Inorganic materials 0.000 description 4
- 239000002344 surface layer Substances 0.000 description 4
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 3
- 239000000155 melt Substances 0.000 description 3
- 239000007858 starting material Substances 0.000 description 3
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 2
- 239000000567 combustion gas Substances 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 238000010309 melting process Methods 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 240000003517 Elaeocarpus dentatus Species 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- HSFWRNGVRCDJHI-UHFFFAOYSA-N alpha-acetylene Natural products C#C HSFWRNGVRCDJHI-UHFFFAOYSA-N 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 125000002534 ethynyl group Chemical group [H]C#C* 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000001294 propane Substances 0.000 description 1
- 239000003380 propellant Substances 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000007873 sieving Methods 0.000 description 1
- 210000002023 somite Anatomy 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
- 239000004563 wettable powder Substances 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/04—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
- C23C4/06—Metallic material
- C23C4/08—Metallic material containing only metal elements
Definitions
- the invention relates to a method for producing a surface layer from molybdenum by thermal spraying.
- Molybdenum is known as an extremely wear-resistant material, and it is therefore the goal of many metal products to provide them with a high-quality molybdenum surface layer. Thermal spraying methods are also used for this purpose. The difficulties with the thermal spraying of molybdenum layers are due in particular to the fact that molybdenum has a very high melting point (2610 ° C.).
- the high melting temperature of the molybdenum results in the need for a certain minimum residence time of the spray particles in the melting zone, i.e. must be present in the plasma jet. As a consequence, the conveying speed of the molybdenum powder particles is limited. This leads to restrictions in the process design and quality restrictions in the layer to be applied. In addition, due to the lack of oxygen in the melting zone, there is no quality-enhancing oxidation of the spray particles during the melting process. This also leads to a deterioration in the coating quality.
- the material molybdenum used in the present invention it is also known that it can be produced in oxidized or partially oxidized form, these states having a lower melting point than the pure form (up to below 1000 ° C.) (see, for example, subject of the invention U.S. Patent 4,146,388).
- the object of the present invention is now to provide a thermal spraying process for producing molybdenum layers which overcomes the disadvantages of the known processes and in particular allows greater flexibility in the process parameters compared to the known processes, which consequently leads to better molybdenum layer quality .
- the autogenous spray process can oxidize the spray material, which leads to greater hardness of the spray layer produced. A reducing effect can also be set.
- the pre-oxidized spray material often proves to be an advantage.
- the powdery nature of the spray material allows different grain sizes to be used.
- a process design that leads to particularly high quality results is that the process pressures are chosen such that melt particle speeds greater than 250 m / sec., Preferably more than 300 m / sec., Result.
- the drawing shows a cross section through a flame spray burner head without showing the fuel gas supply and spray material supply in detail.
- the burner head has a centrally arranged combustion chamber 21, into the feed channels 22 for the combustion gas mixture, for. B. consisting of fuel gas and oxygen, with a somewhat conical orientation, so that the incoming, burning gas jets intersect in the combustion chamber 21 and form a flame 24.
- the carrier gas jet is guided into this flame through a central channel 23.
- the carrier gas jet contains the pre-oxidized molybdenum spray material.
- the spray material is melted in the flame 24 generated by the fuel gas and oxygen and the entire mixture of combustion gases, carrier gas and melted spray material is passed on through a main channel 25 adjoining the combustion chamber 21 and finally leaves the burner head in the form of a spray jet 27.
- An outer casing 28 of the burner head and the main duct wall and the duct 29 formed in the combustion chamber wall cools the burner head.
- This burner head is now operated according to the invention as follows: Powdery, completely pre-oxidized molybdenum is introduced into the combustion chamber 21 in a nitrogen stream through the central channel 23.
- the pressure of the nitrogen carrier gas is approximately 5 bar.
- the combustion chamber is supplied with hydrogen and oxygen in a somewhat sub-stoichiometric composition via the supply channels 22. This takes place at a pressure of approximately 4.5 bar.
- These process parameters produce a high spray particle speed, generally more than 300 m / sec. And, on the other hand, a sufficient melting of the spray material is achieved (grain size of the spray material is approximately 50 to 100 micrometers).
- the pre-oxidized, powdery molybdenum is at the same time partially reduced and melted when passing through the flame 24 and in this form strikes the workpiece surface to be coated.
- the result is a surface layer with particularly high hardness and adhesive tensile strength with low porosity.
- the flame spraying process according to the invention can also be carried out with other fuel gases, such as propane, propylene, acetylene, etc.
- the autogenous thermal spraying process according to the invention in contrast to plasma spraying, implies the advantages of an autogenous flame, while at the same time achieving a high degree of flexibility in the process parameters.
- the advantages of using higher process pressures in high-speed flame spraying, such as advantageously oxidized spray particles at high speed, should be emphasized.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Plasma & Fusion (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Physics & Mathematics (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Coating By Spraying Or Casting (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Inorganic Compounds Of Heavy Metals (AREA)
- Chemically Coating (AREA)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT89122474T ATE96849T1 (de) | 1988-12-15 | 1989-12-06 | Verfahren zur herstellung einer oberflaechenschicht aus molybdaen durch thermisches spritzen. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE3842263 | 1988-12-15 | ||
DE3842263A DE3842263C1 (enrdf_load_stackoverflow) | 1988-12-15 | 1988-12-15 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0374585A1 EP0374585A1 (de) | 1990-06-27 |
EP0374585B1 true EP0374585B1 (de) | 1993-11-03 |
Family
ID=6369249
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP89122474A Expired - Lifetime EP0374585B1 (de) | 1988-12-15 | 1989-12-06 | Verfahren zur Herstellung einer Oberflächenschicht aus Molybdän durch thermisches Spritzen |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP0374585B1 (enrdf_load_stackoverflow) |
AT (1) | ATE96849T1 (enrdf_load_stackoverflow) |
AU (1) | AU617563B2 (enrdf_load_stackoverflow) |
DE (2) | DE3842263C1 (enrdf_load_stackoverflow) |
ES (1) | ES2047646T3 (enrdf_load_stackoverflow) |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2861900A (en) * | 1955-05-02 | 1958-11-25 | Union Carbide Corp | Jet plating of high melting point materials |
DE2852534A1 (de) * | 1977-12-08 | 1979-07-05 | Gte Sylvania Inc | Molybdaen-plasma-spritzpulver, methode zu seiner herstellung und daraus hergestellter ueberzug |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3407057A (en) * | 1965-10-23 | 1968-10-22 | American Metal Climax Inc | Molybdenum powder for use in spray coating |
IT1003359B (it) * | 1973-03-15 | 1976-06-10 | Goetzewerke | Lega rispettivamente miscela di polvere per la produzione di stra ti resistenti all usura mediante saldatura di riporto |
US3973948A (en) * | 1973-11-12 | 1976-08-10 | Gte Sylvania Incorporated | Free flowing powder and process for producing it |
DE2841552C2 (de) * | 1978-09-23 | 1982-12-23 | Goetze Ag, 5093 Burscheid | Spritzpulver für die Herstellung verschleißfester Beschichtungen auf den Laufflächen gleitender Reibung ausgesetzter Maschinenteile |
US4416421A (en) * | 1980-10-09 | 1983-11-22 | Browning Engineering Corporation | Highly concentrated supersonic liquified material flame spray method and apparatus |
DE3785775T2 (de) * | 1986-02-12 | 1993-08-12 | Gte Prod Corp | Verfahren zur ueberwachung des sauerstoffgehaltes in einem agglomerierten molybdaenpulver. |
US4684400A (en) * | 1986-02-20 | 1987-08-04 | Gte Products Corporation | Method for controlling the oxygen content in agglomerated molybdenum powders |
-
1988
- 1988-12-15 DE DE3842263A patent/DE3842263C1/de not_active Expired - Fee Related
-
1989
- 1989-12-06 AT AT89122474T patent/ATE96849T1/de not_active IP Right Cessation
- 1989-12-06 EP EP89122474A patent/EP0374585B1/de not_active Expired - Lifetime
- 1989-12-06 ES ES89122474T patent/ES2047646T3/es not_active Expired - Lifetime
- 1989-12-06 DE DE89122474T patent/DE58906109D1/de not_active Expired - Fee Related
- 1989-12-13 AU AU46185/89A patent/AU617563B2/en not_active Ceased
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2861900A (en) * | 1955-05-02 | 1958-11-25 | Union Carbide Corp | Jet plating of high melting point materials |
DE2852534A1 (de) * | 1977-12-08 | 1979-07-05 | Gte Sylvania Inc | Molybdaen-plasma-spritzpulver, methode zu seiner herstellung und daraus hergestellter ueberzug |
Non-Patent Citations (1)
Title |
---|
Beschluss DEUTSCHES PATENTAMT v. 17.02.92 (P 384263.8-45) * |
Also Published As
Publication number | Publication date |
---|---|
DE3842263C1 (enrdf_load_stackoverflow) | 1990-06-13 |
ATE96849T1 (de) | 1993-11-15 |
DE58906109D1 (de) | 1993-12-09 |
ES2047646T3 (es) | 1994-03-01 |
EP0374585A1 (de) | 1990-06-27 |
AU617563B2 (en) | 1991-11-28 |
AU4618589A (en) | 1990-06-21 |
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