EP0373655A2 - Fibres pigmentées de nylon résistantes aux taches et leur procédé de fabrication - Google Patents
Fibres pigmentées de nylon résistantes aux taches et leur procédé de fabrication Download PDFInfo
- Publication number
- EP0373655A2 EP0373655A2 EP89123166A EP89123166A EP0373655A2 EP 0373655 A2 EP0373655 A2 EP 0373655A2 EP 89123166 A EP89123166 A EP 89123166A EP 89123166 A EP89123166 A EP 89123166A EP 0373655 A2 EP0373655 A2 EP 0373655A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- nylon
- stain
- pigment
- fiber
- copolymer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229920001778 nylon Polymers 0.000 title claims abstract description 33
- 238000000034 method Methods 0.000 title claims abstract description 18
- 239000000835 fiber Substances 0.000 title claims description 31
- 239000000049 pigment Substances 0.000 claims abstract description 46
- 229920001577 copolymer Polymers 0.000 claims abstract description 16
- 239000004687 Nylon copolymer Substances 0.000 claims abstract description 10
- -1 alkali metal salt Chemical class 0.000 claims abstract description 10
- 229910052783 alkali metal Inorganic materials 0.000 claims abstract description 7
- 125000003118 aryl group Chemical group 0.000 claims abstract 5
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 claims abstract 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 19
- 239000010949 copper Substances 0.000 claims description 19
- 229910052802 copper Inorganic materials 0.000 claims description 19
- 238000009987 spinning Methods 0.000 claims description 13
- 229920002302 Nylon 6,6 Polymers 0.000 claims description 11
- 239000012141 concentrate Substances 0.000 claims description 11
- CARJPEPCULYFFP-UHFFFAOYSA-N 5-Sulfo-1,3-benzenedicarboxylic acid Chemical compound OC(=O)C1=CC(C(O)=O)=CC(S(O)(=O)=O)=C1 CARJPEPCULYFFP-UHFFFAOYSA-N 0.000 claims description 10
- 229920002292 Nylon 6 Polymers 0.000 claims description 10
- 159000000000 sodium salts Chemical class 0.000 claims description 6
- 150000001991 dicarboxylic acids Chemical class 0.000 claims description 3
- 150000002500 ions Chemical class 0.000 claims description 3
- 229920002959 polymer blend Polymers 0.000 claims description 3
- 150000005690 diesters Chemical class 0.000 claims description 2
- 239000000980 acid dye Substances 0.000 abstract description 9
- SJEYSFABYSGQBG-UHFFFAOYSA-M Patent blue Chemical compound [Na+].C1=CC(N(CC)CC)=CC=C1C(C=1C(=CC(=CC=1)S([O-])(=O)=O)S([O-])(=O)=O)=C1C=CC(=[N+](CC)CC)C=C1 SJEYSFABYSGQBG-UHFFFAOYSA-M 0.000 abstract description 5
- 239000000654 additive Substances 0.000 description 29
- 239000004677 Nylon Substances 0.000 description 26
- 125000002091 cationic group Chemical group 0.000 description 23
- 230000000996 additive effect Effects 0.000 description 22
- 238000010186 staining Methods 0.000 description 21
- 238000012360 testing method Methods 0.000 description 20
- 229920000642 polymer Polymers 0.000 description 19
- 239000000975 dye Substances 0.000 description 11
- 150000001412 amines Chemical class 0.000 description 9
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 8
- OPQARKPSCNTWTJ-UHFFFAOYSA-L copper(ii) acetate Chemical compound [Cu+2].CC([O-])=O.CC([O-])=O OPQARKPSCNTWTJ-UHFFFAOYSA-L 0.000 description 8
- 150000003839 salts Chemical class 0.000 description 8
- 238000006116 polymerization reaction Methods 0.000 description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- 239000003795 chemical substances by application Substances 0.000 description 6
- 239000003599 detergent Substances 0.000 description 6
- 239000004744 fabric Substances 0.000 description 5
- 238000002156 mixing Methods 0.000 description 5
- 238000004140 cleaning Methods 0.000 description 4
- 229940076286 cupric acetate Drugs 0.000 description 4
- 239000001023 inorganic pigment Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 239000012860 organic pigment Substances 0.000 description 4
- 238000005406 washing Methods 0.000 description 4
- 230000015556 catabolic process Effects 0.000 description 3
- 238000006731 degradation reaction Methods 0.000 description 3
- 239000004615 ingredient Substances 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 230000000379 polymerizing effect Effects 0.000 description 3
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- 229920001007 Nylon 4 Polymers 0.000 description 2
- 230000002745 absorbent Effects 0.000 description 2
- 239000002250 absorbent Substances 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 238000004040 coloring Methods 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 239000002270 dispersing agent Substances 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 235000019239 indanthrene blue RS Nutrition 0.000 description 2
- UHOKSCJSTAHBSO-UHFFFAOYSA-N indanthrone blue Chemical compound C1=CC=C2C(=O)C3=CC=C4NC5=C6C(=O)C7=CC=CC=C7C(=O)C6=CC=C5NC4=C3C(=O)C2=C1 UHOKSCJSTAHBSO-UHFFFAOYSA-N 0.000 description 2
- 239000000178 monomer Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000010998 test method Methods 0.000 description 2
- 239000004408 titanium dioxide Substances 0.000 description 2
- 230000000699 topical effect Effects 0.000 description 2
- KZEVSDGEBAJOTK-UHFFFAOYSA-N 1-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)-2-[5-[2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidin-5-yl]-1,3,4-oxadiazol-2-yl]ethanone Chemical compound N1N=NC=2CN(CCC=21)C(CC=1OC(=NN=1)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F)=O KZEVSDGEBAJOTK-UHFFFAOYSA-N 0.000 description 1
- LDXJRKWFNNFDSA-UHFFFAOYSA-N 2-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)-1-[4-[2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidin-5-yl]piperazin-1-yl]ethanone Chemical compound C1CN(CC2=NNN=C21)CC(=O)N3CCN(CC3)C4=CN=C(N=C4)NCC5=CC(=CC=C5)OC(F)(F)F LDXJRKWFNNFDSA-UHFFFAOYSA-N 0.000 description 1
- IHCCLXNEEPMSIO-UHFFFAOYSA-N 2-[4-[2-(2,3-dihydro-1H-inden-2-ylamino)pyrimidin-5-yl]piperidin-1-yl]-1-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)ethanone Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)C1CCN(CC1)CC(=O)N1CC2=C(CC1)NN=N2 IHCCLXNEEPMSIO-UHFFFAOYSA-N 0.000 description 1
- CONKBQPVFMXDOV-QHCPKHFHSA-N 6-[(5S)-5-[[4-[2-(2,3-dihydro-1H-inden-2-ylamino)pyrimidin-5-yl]piperazin-1-yl]methyl]-2-oxo-1,3-oxazolidin-3-yl]-3H-1,3-benzoxazol-2-one Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)N1CCN(CC1)C[C@H]1CN(C(O1)=O)C1=CC2=C(NC(O2)=O)C=C1 CONKBQPVFMXDOV-QHCPKHFHSA-N 0.000 description 1
- 229920012373 Elvamide® 8063 Polymers 0.000 description 1
- AFCARXCZXQIEQB-UHFFFAOYSA-N N-[3-oxo-3-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)propyl]-2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidine-5-carboxamide Chemical compound O=C(CCNC(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F)N1CC2=C(CC1)NN=N2 AFCARXCZXQIEQB-UHFFFAOYSA-N 0.000 description 1
- DBMJMQXJHONAFJ-UHFFFAOYSA-M Sodium laurylsulphate Chemical compound [Na+].CCCCCCCCCCCCOS([O-])(=O)=O DBMJMQXJHONAFJ-UHFFFAOYSA-M 0.000 description 1
- 229910001308 Zinc ferrite Inorganic materials 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000010960 commercial process Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000593 degrading effect Effects 0.000 description 1
- 239000000986 disperse dye Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000005562 fading Methods 0.000 description 1
- 238000009408 flooring Methods 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 239000003517 fume Substances 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003607 modifier Substances 0.000 description 1
- 230000001473 noxious effect Effects 0.000 description 1
- 238000003359 percent control normalization Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000009877 rendering Methods 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 238000005201 scrubbing Methods 0.000 description 1
- 239000001488 sodium phosphate Substances 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229920001897 terpolymer Polymers 0.000 description 1
- RYFMWSXOAZQYPI-UHFFFAOYSA-K trisodium phosphate Chemical compound [Na+].[Na+].[Na+].[O-]P([O-])([O-])=O RYFMWSXOAZQYPI-UHFFFAOYSA-K 0.000 description 1
- 229910000406 trisodium phosphate Inorganic materials 0.000 description 1
- 235000019801 trisodium phosphate Nutrition 0.000 description 1
- 238000009732 tufting Methods 0.000 description 1
- 239000012463 white pigment Substances 0.000 description 1
- WGEATSXPYVGFCC-UHFFFAOYSA-N zinc ferrite Chemical compound O=[Zn].O=[Fe]O[Fe]=O WGEATSXPYVGFCC-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
- D01F6/58—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products
- D01F6/60—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products from polyamides
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
- D01F6/78—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from copolycondensation products
- D01F6/80—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from copolycondensation products from copolyamides
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F1/00—General methods for the manufacture of artificial filaments or the like
- D01F1/02—Addition of substances to the spinning solution or to the melt
- D01F1/04—Pigments
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/23907—Pile or nap type surface or component
- Y10T428/23993—Composition of pile or adhesive
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
- Y10T428/2913—Rod, strand, filament or fiber
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
- Y10T428/2913—Rod, strand, filament or fiber
- Y10T428/2927—Rod, strand, filament or fiber including structurally defined particulate matter
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
- Y10T428/2913—Rod, strand, filament or fiber
- Y10T428/2933—Coated or with bond, impregnation or core
- Y10T428/2964—Artificial fiber or filament
- Y10T428/2967—Synthetic resin or polymer
- Y10T428/2969—Polyamide, polyimide or polyester
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
- Y10T428/2913—Rod, strand, filament or fiber
- Y10T428/2973—Particular cross section
- Y10T428/2975—Tubular or cellular
Definitions
- Nylon can be dyed with acid dyes and therefore it can also be stained by natural or artificial acid dyes existing in some foods and drinks when they are spilled on nylon fabrics or carpets.
- the current way of avoiding such staining is to topically apply to the surface of the filaments materials which function as stain-blockers or stain-resist agents, thus preventing acid stains from permanently coloring the yarn.
- Such treatment can be costly.
- pigments While some pigments can be mixed easily into the nylon without adversely affecting the filament spinning operation, most pigments cause some difficulties while being mixed into the nylon or in subsequent spinning and drawing operations.
- organic pigments cross link nylon, raise its viscosity, form spherulites which weaken the fibers and cause increased draw tension and filament breaks.
- Many inorganic pigments depolymerize the nylon, raise the number of amine ends (thereby increasing the susceptibility of the nylon to acid dye stains), lower the viscosity and also form spherulites.
- pigments containing iron oxide or zinc ferrite and particularly a combination of the two give very poor operability. Either type of pigment in large particles weakens the fibers, clogs the spinning pack filters and causes breaks.
- very finely divided pigment agglomerates to form larger masses of varying size, causing the same problems as large particles, but such masses also color the polymer unevenly and less effectively due to poor dispersion of the pigment in the polymer.
- the depolymerization caused by inorganic pigments is usually worse in the processing of nylon 6,6 than in nylon 6 because of the higher melting temperature of nylon 6,6 and the more reactive nature of nylon 6,6.
- Ultraviolet light degrades nylon, and the degradation is accelerated by the presence of certain pigments, particularly metal oxides such as titanium dioxide.
- certain pigments particularly metal oxides such as titanium dioxide.
- copper in various forms is often added to the polymer, but a portion of the copper deposits on internal surfaces of equipment which contacts the polymer. Such difficulty is disclosed in Elbert et al. U.S. Patent No. 3,565,910.
- an amount of copper which is effective in preventing degradation of the polymer by ultraviolet light also causes poor spinning performance. The combination of pigment and copper is still worse.
- nylon-forming monomer(s) certain materials which confer cationic dyeability on nylon, such as aromatic sulfonates or their alkali metal salts, polymerizing the nylon-forming salt to form a copolymer, mixing pigment into the molten copolymer, and then spinning the pigment/polymer blend into a fiber
- pigmented nylon yarns may be made which not only resist staining by acid dyes but also can be made from a wide range of pigments with greatly reduced operability problems. It is particularly beneficial in dispersing finely-divided pigments in the nylon, making the coloration more uniform and using less pigment, encouraging the formation of small particles instead of large.
- cationic dyeability additives improves the operability of polymer containing both pigment and copper to an acceptable level. Consequently, the presence of the cationic dyeability additives allows for the use of up to 200 parts per million (ppm), preferably 10 to 100 ppm, and most preferably 40-100 ppm of copper in the form of cuprous or cupric ions to be added to the nylon salt prior to polymerization in order to provide, without significant operability problems, stability against ultra-violet light degradation.
- ppm parts per million
- Suitable cationic dye additives which may be used to produce the stain-resistant yarns of this invention include those aromatic sulfonates and their alkali metal salts which are capable of copolymerizing with polyamide-forming raw materials.
- aromatic sulfonates and their alkali metal salts which are capable of copolymerizing with polyamide-forming raw materials.
- examples of such compounds include sulfonated dicarboxylic acids and the diesters of such diacids, with the most preferred additive being the alkali metal salts of 5-sulfoisophthalic acid,
- stain-resistant refers to fibers or carpets made therefrom having a stain-rating of 4 or 5 as determined according to any of the Stain Tests described more fully hereinafter.
- additive 1-2 weight percent
- amounts of cationic dyeability additive between 0.25 and 1 percent are effective in preventing staining or operability problems in many cases, while 1-2 weight percent is satisfactory for most combinations of pigment and copper. Up to 4 percent may be needed for severe problems, but above that level the additive itself begins to lower the relative viscosity of the polymer, give poorer operability, and show staining from disperse dyes.
- the fibers of this invention are uniformly stain-resistant and do not require topical treatment to impart stain-resistance. As such, problems previously encountered in making hollow-filament, stain-resistant fibers may be avoided.
- topical stain-resist agents when applied to hollow-filament fibers did not adequately penetrate into the interior voids of the filaments. When subsequently exposed to staining agents which seeped into the voids, visible staining could be detected.
- the fibers of this invention made stain-resistant based upon modification to the polymer chain, overcome this drawback in topically imparting stain-resistance to hollow filaments.
- the present cationic dyeability additives can be said to function as dispersants, facilitating the mixing of pigments uniformly into the polymer.
- dispersants have usually been incorporated in the pigment concentrate with the pigment.
- the cationic dyeability additive is added to the other ingredients at the salt stage, before polymerization and before pigment is added.
- a wide range of both organic and inorganic pigments may be added to the modified nylon copolymers of this invention.
- the pigments are generally introduced in the form of a concentrate formulation containing one or more "pure" pigments, the number, color and proportion of which are based on the final color shade desired, as well as other materials such as lubricants and polymeric additives, including various types of nylon. With respect to those containing nylon polymers, it has now been found that the stain rating after washing of products of this invention is enhanced by using pigment concentrates containing less than about 40% nylon 6.
- the products of this invention are generally characterized by having lower lightness values than fibers which are made without the addition of any pigment.
- lightness is measured using the CIE 1976 CIELAB L * metric lightness function as standardized by CIE, the Commission Internacional de L'Eclairage.
- the lightness of uncolored nylon fibers copolymerized with the cationic dye additive 5-sulfoisophthalic acid is greater than 88.
- the inorganic white pigment titanium dioxide which has long been used in small quantities as a delustering agent for nylon, generally being introduced into the manufacturing process as an additive prior to polymerization, serves to maintain or raise the lightness of such fibers even higher.
- the process embodiments of this invention are useful in coloring and providing stain resistance to all types of nylon, including, without limitation, both nylon 6 and nylon 6,6, as well as nylon copolymers.
- nylon copolymers made using the cationic dye additives described herein may be compounded with pigments to form stain-resistant, pigmented nylon resins useful in a wide variety of non-fiber applications including, for example, films and blow-molded products.
- a staining agent cherry-flavored sugar-sweetened Kool-Aid® (sold commercially), is prepared by mixing 45 gms ( ⁇ 1) of Kool-Aid® in 500 cc of water, and allowed to reach room temperature, i.e., 75°F ( ⁇ 5°F) or 24°C ( ⁇ 3°C), before using.
- the carpet sample is placed on a flat, non-absorbent surface; 20 ml of Kool-Aid® are poured onto the carpet specimen from a height of 12 inches (30 cm) above the carpet surface, and the specimen is then left undisturbed for a period of 24 hours.
- a cylinder approximately two inches (5 cm) in diameter may be placed on the carpet and the stain may be poured through it.
- a detergent cleaning solution (15 gms ( ⁇ 1) of TIDE detergent mixed in 1000 cc of water, and also allowed to reach room temperature before using), is applied with a clean white cloth or a sponge directly to the spot, gently rubbing the pile from left to right and then reversing the direction from right to left. The entire stain is treated, all the way to the bottom of the pile, and then the blotting is repeated.
- the cold water treatment is repeated, and the carpet is blotted thoroughly, to remove the stain and also the cleaning solution, so the carpet does not feel sticky or soapy.
- the cold water and detergent cleaning steps are repeated until the stain is no longer visible, or no further progress can be achieved.
- the carpet is blotted completely to absorb all the moisture.
- a stain-rating of 5 is excellent, showing excellent stain-resistance, where 1 is a poor rating, showing heavy staining. Although a rating of 5 is clearly preferred, a stain-rating of 4 is considered an indication of acceptable stain resistance.
- the yarn is circular knit into tubing and a sample approximately 6 inches by 6 inches (15 cm by 15 cm) is cut from the tubing. It is then immersed completely in the same staining agent as used in Stain Test 1, worked to distribute the stain thoroughly throughout the sample, and then placed on a flat, non-absorbent surface for 24 hours. At that point, it is rinsed and evaluated as in Stain Test 1.
- a detergent solution is prepared by adding 2.0 ⁇ 0.2 ounces of Duponol WAQE to one gallon (3.79 l) of water, adjusting the pH to 10 ⁇ 0.2 with a 10% solution of trisodium phosphate and allowing the solution to reach room temperature, 75°F ⁇ 5° (24°C ⁇ 3°).
- a carpet sample is cut as in Test 1 and is immersed completely in the detergent solution for five minutes. Fresh detergent is used for each sample. The sample is then rinsed thoroughly in water, squeeze-dried, and placed in an extractor to remove excess solution.
- the sample is then stained and evaluated as in Test 1.
- Amine end levels are determined as described in U.S. Patent 3,730,685.
- a copolymer of nylon 6,6 and 4% nylon 6 was formed by salt blending the ingredients and then polymerizing and cutting into flake for Control 1.
- the copolymer had 66 parts per million of copper, added as cupric acetate.
- Yarn Properties Most surprisingly, the tenacity of the yarns of Examples 1 and 2 were higher than Control 1, even though the relative viscosities were lower. Usually, lower RV is accompanied by lower tenacity.
- Yarn Color Goal color level was achieved in Control 1 using 4.8 parts per hundred of concentrate, while only 4.2 pph and 4.5 pph were required for Examples 1 and 2 respectively. This observation is consistent with the hypothesis that the cationic dye additive promotes better dispersion of the pigment, with a corresponding increase in tint strength.
- Stain Resistance The shade of blue was sufficiently dark that stains were not likely to be visible, so the samples were not tested for stain resistance.
- Nylon 6,6 polymer was prepared with 66 ppm copper added prior to polymerization in the form of cupric acetate.
- the polymers of Examples 3 and 4 were copolymers made by adding 2% and 3% respectively of the sodium salt of 5-sulfoisophthalic acid to the 6,6 monomers prior to polymerization.
- Control 2 was prepared without the cationic dyeability additive.
- Each of these three polymers was then spun into fiber with 4.2% of a brown inorganic pigment concentrate added at the screw melter.
- Control 1 a copolymer of nylon 6,6 and 4% nylon 6 was formed by salt blending the ingredients and then polymerizing and cutting into flake. For purposes of these examples this copolymer is referred to as Control 3.
- the copolymer had 66 parts per million of copper, added as cupric acetate.
- Example 5 and 6 the nylon 6 was omitted and 1% and 2% respectively of the cationic dyeability additive sodium salt of 5-sulfoisophthalic acid was added at the salt stage, i.e. prior to polymerization.
- medium blue organic pigment was added at the screw melter.
- Nylon 6,6 was prepared with no copper, 0.3% TiO2 and 2.15% of the cationic dye additive sodium salt of 5-sulfoisophthalic acid added at the salt stage for all items except controls 5 and 6 which had no cationic dye additive. Amine ends of the polymer flake were 40. Pigment concentrates as described in TABLE C were added at the screw melter and 1225 denier 64 filament yarn was spun and bulked in a manner well known to the art. The yarns were tufted into 1/10 inch (2.54 mm) gauge 3/16 inch (4.76 mm) pile height level loop carpets having 24 ounces (0.68 kg) of pile yarn per square yard (0.84 m2).
- the "multipolymer” is Du Pont Elvamide 8063, a terpolymer of nylon 6/6,6/6,10 (46/34/20%).
- Control 6 having no cationic dye modifier but containing a color concentrate had a very poor stain rating of 1 under both Stain Test 1 and Stain Test 2 and was very difficult to spin. The spinning pack pressure rose rapidly and the test had to be discontinued within a short time.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Textile Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Artificial Filaments (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Coloring (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US284091 | 1988-12-14 | ||
US90/002850A US5108684B1 (en) | 1988-12-14 | 1988-12-14 | Process for producing stain-resistant, pigmented nylon fibers |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0373655A2 true EP0373655A2 (fr) | 1990-06-20 |
EP0373655A3 EP0373655A3 (en) | 1990-11-22 |
EP0373655B1 EP0373655B1 (fr) | 1996-04-17 |
Family
ID=23088823
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP89123166A Revoked EP0373655B1 (fr) | 1988-12-14 | 1989-12-14 | Fibres pigmentées de nylon résistantes aux taches et leur procédé de fabrication |
Country Status (10)
Country | Link |
---|---|
US (2) | US5108684B1 (fr) |
EP (1) | EP0373655B1 (fr) |
JP (1) | JP2821487B2 (fr) |
KR (1) | KR970010717B1 (fr) |
AR (1) | AR244816A1 (fr) |
AU (1) | AU624665B2 (fr) |
BR (1) | BR8906398A (fr) |
CA (1) | CA2004955C (fr) |
DE (1) | DE68926284T2 (fr) |
MX (1) | MX166100B (fr) |
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EP0421971A2 (fr) * | 1989-10-05 | 1991-04-10 | Monsanto Company | Fibre de nylon teintée résistante aux taches |
US5085667A (en) * | 1990-05-04 | 1992-02-04 | Burlington Industries, Inc. | Stain resistance of nylon carpet: cationic-dyeable nylon fibers dyed with acid dye |
EP0470614A1 (fr) * | 1990-08-08 | 1992-02-12 | E.I. Du Pont De Nemours And Company | Composition intachable de copolymères nylon-modificateur cationique de colorant mélangés avec des nylons |
WO1992008827A1 (fr) * | 1990-11-20 | 1992-05-29 | E.I. Du Pont De Nemours And Company | Traitement de fibres de nylon pigmentees a l'aide de polymeres modifies |
WO1992008828A1 (fr) * | 1990-11-20 | 1992-05-29 | E.I. Du Pont De Nemours And Company | Traitement de fibres de nylon pigmentees |
US5164261A (en) * | 1990-08-08 | 1992-11-17 | E. I. Du Pont De Nemours And Company | Dyed antistain nylon with cationic dye modifier |
EP0517203A2 (fr) * | 1991-06-06 | 1992-12-09 | Basf Corporation | Polyamides résistants aux colorants acides et procédé pour sa fabrication |
WO1993011289A1 (fr) * | 1991-11-26 | 1993-06-10 | E.I. Du Pont De Nemours And Company | Procede permettant d'effectuer la torsion retors de fils sans utiliser de limiteurs de ballons |
US5242733A (en) * | 1990-08-08 | 1993-09-07 | E. I. Du Pont De Nemours And Company | Carpets and fabrics of antistain block copolymer compositions of modified nylon copolymers and high carbon nylons |
US5340886A (en) * | 1989-07-17 | 1994-08-23 | Basf Corporation | Acid-dye resistant polyamide products and process for preparation |
US5422420A (en) * | 1990-11-20 | 1995-06-06 | E. I. Du Pont De Nemours And Company | Terpolyamides and multipolyamides containing amide units of 2-methylpentamethylenediamine and products prepared therefrom |
WO1995025187A1 (fr) * | 1994-03-16 | 1995-09-21 | E.I. Du Pont De Nemours And Company | Procede de preparation de fibres de polyamide colorees contenant des polycarbonates et fibres obtenues |
US5830572A (en) * | 1988-12-14 | 1998-11-03 | E. I. Du Pont De Nemours And Company | Stain-resistant, pigmented nylon fibers |
WO1999046436A1 (fr) * | 1998-03-09 | 1999-09-16 | E.I. Du Pont De Nemours And Company | Article façonne en polyamide pigmente a additif polyester libre |
US5958548A (en) * | 1996-08-14 | 1999-09-28 | Nyltec Inc. | Carpet tufted with bulked continuous filament carpet face yarns utilizing new sheathed core filaments and related selection techniques to produce cost savings |
US6117550A (en) * | 1997-10-22 | 2000-09-12 | Prisma Fibers, Inc. | Acid dye stain-resistant fiber-forming polyamide composition containing masterbatch concentrate containing reagent and carrier |
US6133382A (en) * | 1995-08-31 | 2000-10-17 | Prisma Fibers, Inc. | Fiber-forming polyamide composition containing polyamide and a sulfonated polyester concentrate |
US6433107B1 (en) | 1995-08-31 | 2002-08-13 | Prisma Fibers, Inc. | Fiber-forming polyamide with concentrate of polyamide and sulfonated aromatic acid |
GB2373256A (en) * | 2001-03-14 | 2002-09-18 | Du Pont | Melt spun yarns having high lustre |
US6589653B2 (en) | 2001-08-08 | 2003-07-08 | E. I. Du Pont De Nemours And Company | Filament having a quadrilobate exterior cross-section and a four-sided void |
WO2005083162A1 (fr) * | 2004-02-25 | 2005-09-09 | Invista Technologies S.À.R.L. | Fibre polymere pigmentee pouvant etre surteinte et fils et articles conçus a partir de celle-ci |
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US5889138A (en) * | 1996-11-27 | 1999-03-30 | Solutia Inc. | Process for making stain resistant nylon fibers from highly sulfonated nylon copolymers |
US6136433A (en) * | 1997-05-01 | 2000-10-24 | Basf Corporation | Spinning and stability of solution-dyed nylon fibers |
US6274697B1 (en) * | 1998-10-02 | 2001-08-14 | E. I. Du Pont De Nemours And Company | Process and product for making polyamides |
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US20030146536A1 (en) * | 2001-12-07 | 2003-08-07 | General Electric Company | Color enhancement for resin blends |
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US20040133997A1 (en) * | 2003-01-15 | 2004-07-15 | Kelly David R. | Fiber reactive dyeing system |
US20050015886A1 (en) * | 2003-07-24 | 2005-01-27 | Shaw Industries Group, Inc. | Methods of treating and cleaning fibers, carpet yarns and carpets |
US7785374B2 (en) * | 2005-01-24 | 2010-08-31 | Columbia Insurance Co. | Methods and compositions for imparting stain resistance to nylon materials |
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US20070248788A1 (en) * | 2006-04-19 | 2007-10-25 | Cheek Glenn E | Replacement automotive carpets |
US8262742B2 (en) * | 2006-12-05 | 2012-09-11 | E.I. Du Pont De Nemours And Company | Reduction or prevention of dye bleeding |
US20090136704A1 (en) * | 2007-11-27 | 2009-05-28 | Invista North America S. A R. I. | Dual acid/cationic dyeable polyamide polymer fibers and yarns, methods of making the same, and textile articles including dual acid/cationic dyeable polyamide polymer fibers |
US10738395B2 (en) | 2013-11-04 | 2020-08-11 | Invista North America S.A.R.L. | Multifilament fiber and method of making same |
US9745415B2 (en) | 2014-02-21 | 2017-08-29 | Ester Industries Limited | Sulfonated co-polyesters and method for manufacturing |
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CN111225998B (zh) | 2017-10-20 | 2023-01-24 | 英威达纺织(英国)有限公司 | 具有添加剂的高承载能力尼龙短纤维,及其混纺纱和织物 |
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- 1989-12-12 JP JP1320711A patent/JP2821487B2/ja not_active Expired - Fee Related
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- 1989-12-13 MX MX018698A patent/MX166100B/es unknown
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Cited By (50)
Publication number | Priority date | Publication date | Assignee | Title |
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US5830572A (en) * | 1988-12-14 | 1998-11-03 | E. I. Du Pont De Nemours And Company | Stain-resistant, pigmented nylon fibers |
US5340886A (en) * | 1989-07-17 | 1994-08-23 | Basf Corporation | Acid-dye resistant polyamide products and process for preparation |
EP0421971A3 (en) * | 1989-10-05 | 1991-07-17 | Monsanto Company | Pigmented stain resistant nylon fiber |
EP0421971A2 (fr) * | 1989-10-05 | 1991-04-10 | Monsanto Company | Fibre de nylon teintée résistante aux taches |
US5085667A (en) * | 1990-05-04 | 1992-02-04 | Burlington Industries, Inc. | Stain resistance of nylon carpet: cationic-dyeable nylon fibers dyed with acid dye |
EP0470614A1 (fr) * | 1990-08-08 | 1992-02-12 | E.I. Du Pont De Nemours And Company | Composition intachable de copolymères nylon-modificateur cationique de colorant mélangés avec des nylons |
US5242733A (en) * | 1990-08-08 | 1993-09-07 | E. I. Du Pont De Nemours And Company | Carpets and fabrics of antistain block copolymer compositions of modified nylon copolymers and high carbon nylons |
US5468554A (en) * | 1990-08-08 | 1995-11-21 | E. I. Du Pont De Nemours And Company | Dyed antistain nylon with cationic dye modifier |
US5155178A (en) * | 1990-08-08 | 1992-10-13 | E. I. Du Pont De Nemours And Company | Antistain block copolymer compositions of modified nylon copolymers and high carbon nylons |
US5164261A (en) * | 1990-08-08 | 1992-11-17 | E. I. Du Pont De Nemours And Company | Dyed antistain nylon with cationic dye modifier |
WO1992008827A1 (fr) * | 1990-11-20 | 1992-05-29 | E.I. Du Pont De Nemours And Company | Traitement de fibres de nylon pigmentees a l'aide de polymeres modifies |
US5141692A (en) * | 1990-11-20 | 1992-08-25 | E. I. Du Pont De Nemours And Company | Processing of pigmented nylon fibers |
US5223196A (en) * | 1990-11-20 | 1993-06-29 | E. I. Du Pont De Nemours And Company | Processing of pigmented nylon fibers using modified polymers |
WO1992008828A1 (fr) * | 1990-11-20 | 1992-05-29 | E.I. Du Pont De Nemours And Company | Traitement de fibres de nylon pigmentees |
WO1992008829A1 (fr) * | 1990-11-20 | 1992-05-29 | E.I. Du Pont De Nemours And Company | Dispersion pigmentaire polyamide |
AU662502B2 (en) * | 1990-11-20 | 1995-09-07 | E.I. Du Pont De Nemours And Company | Processing of pigmented nylon fibers using modified polymers |
US5391703A (en) * | 1990-11-20 | 1995-02-21 | E. I. Du Pont De Nemours And Company | Polyamide pigment dispersion |
US5422420A (en) * | 1990-11-20 | 1995-06-06 | E. I. Du Pont De Nemours And Company | Terpolyamides and multipolyamides containing amide units of 2-methylpentamethylenediamine and products prepared therefrom |
AU662305B2 (en) * | 1990-11-20 | 1995-08-31 | E.I. Du Pont De Nemours And Company | Polyamide pigment dispersion |
US5548037A (en) * | 1991-06-06 | 1996-08-20 | Basf Corporation | Acid dye resistant pigmented polymer |
EP0517203A3 (en) * | 1991-06-06 | 1993-08-04 | Basf Corporation | Acid-dye resistant polyamide products and process for preparation |
US5545363A (en) * | 1991-06-06 | 1996-08-13 | Basf Corporation | Process for forming melt-spun carpet fiber |
US5562871A (en) * | 1991-06-06 | 1996-10-08 | Basf Corporation | Acid-dye resistant polyamide products and process for preparation |
EP0517203A2 (fr) * | 1991-06-06 | 1992-12-09 | Basf Corporation | Polyamides résistants aux colorants acides et procédé pour sa fabrication |
WO1993011289A1 (fr) * | 1991-11-26 | 1993-06-10 | E.I. Du Pont De Nemours And Company | Procede permettant d'effectuer la torsion retors de fils sans utiliser de limiteurs de ballons |
WO1995025187A1 (fr) * | 1994-03-16 | 1995-09-21 | E.I. Du Pont De Nemours And Company | Procede de preparation de fibres de polyamide colorees contenant des polycarbonates et fibres obtenues |
CN1067122C (zh) * | 1994-03-16 | 2001-06-13 | 纳幕尔杜邦公司 | 制备含有聚碳酸酯的着色聚酰胺纤维的方法和所得到的纤维 |
US6861480B2 (en) * | 1995-08-31 | 2005-03-01 | Prisma Fibers, Inc. | Yarn-forming composition of polyamide and sulfonated acid dye disabler |
US6753385B2 (en) * | 1995-08-31 | 2004-06-22 | Prisma Fibers, Inc. | Fiber-forming polyamide and sulfonated acid for disabling acid dye sites |
US6680018B2 (en) * | 1995-08-31 | 2004-01-20 | Prisma Fibers, Inc. | Melt extrusion spinning polyamide fibers with sulfonated reagent and thermoplastic carrier |
US6133382A (en) * | 1995-08-31 | 2000-10-17 | Prisma Fibers, Inc. | Fiber-forming polyamide composition containing polyamide and a sulfonated polyester concentrate |
US6433107B1 (en) | 1995-08-31 | 2002-08-13 | Prisma Fibers, Inc. | Fiber-forming polyamide with concentrate of polyamide and sulfonated aromatic acid |
US6537475B1 (en) | 1995-08-31 | 2003-03-25 | Prisma Fibers, Inc. | Melt extrusion spinning polyamide fibers with sulfonated reagent |
US5958548A (en) * | 1996-08-14 | 1999-09-28 | Nyltec Inc. | Carpet tufted with bulked continuous filament carpet face yarns utilizing new sheathed core filaments and related selection techniques to produce cost savings |
US6117550A (en) * | 1997-10-22 | 2000-09-12 | Prisma Fibers, Inc. | Acid dye stain-resistant fiber-forming polyamide composition containing masterbatch concentrate containing reagent and carrier |
US6420044B1 (en) | 1997-10-22 | 2002-07-16 | Prisma Fibers, Inc. | Stain-resistant polyamide composition and fibers and method of production thereof |
US6635346B2 (en) | 1997-10-22 | 2003-10-21 | Prisma Fibers, Inc. | Stain-resistant polyamide composition and fibers and method of production thereof |
WO1999046436A1 (fr) * | 1998-03-09 | 1999-09-16 | E.I. Du Pont De Nemours And Company | Article façonne en polyamide pigmente a additif polyester libre |
US6090494A (en) * | 1998-03-09 | 2000-07-18 | E. I. Du Pont De Nemours And Company | Pigmented polyamide shaped article incorporating free polyester additive |
GB2373256B (en) * | 2001-03-14 | 2005-03-30 | Du Pont | Fabrics comprising melt spun yarns having high lustre |
US6652965B2 (en) | 2001-03-14 | 2003-11-25 | E. I. Du Pont De Nemours And Company | Melt spun yarns having high luster |
GB2373256A (en) * | 2001-03-14 | 2002-09-18 | Du Pont | Melt spun yarns having high lustre |
US6589653B2 (en) | 2001-08-08 | 2003-07-08 | E. I. Du Pont De Nemours And Company | Filament having a quadrilobate exterior cross-section and a four-sided void |
WO2005083162A1 (fr) * | 2004-02-25 | 2005-09-09 | Invista Technologies S.À.R.L. | Fibre polymere pigmentee pouvant etre surteinte et fils et articles conçus a partir de celle-ci |
EP1598454A1 (fr) * | 2004-02-25 | 2005-11-23 | INVISTA Technologies S.à.r.l. | Fibres et fils polymériques pigmentés susceptibles d'être surcolorés et articles préparés à partir de ceux-ci. |
EP2281930A1 (fr) * | 2004-02-25 | 2011-02-09 | INVISTA Technologies S.à.r.l. | Fibres et fils polymériques pigmentés susceptibles d'être surcolorés et articles préparés à partir de ceux-ci |
EP2281928A1 (fr) * | 2004-02-25 | 2011-02-09 | INVISTA Technologies S.à.r.l. | Fibres et fils polymériques pigmentés susceptibles d'être surcolorés et articles préparés à partir de ceux-ci |
EP2281929A1 (fr) * | 2004-02-25 | 2011-02-09 | INVISTA Technologies S.à.r.l. | Fibres et fils polymériques pigmentés susceptibles d'être surcolorés et articles préparés à partir de ceux-ci |
EP2281931A1 (fr) * | 2004-02-25 | 2011-02-09 | INVISTA Technologies S.à.r.l. | Fibres et fils polymériques pigmentés susceptibles d'être surcolorés et articles préparés à partir de ceux-ci |
EP2281927A1 (fr) * | 2004-02-25 | 2011-02-09 | INVISTA Technologies S.à.r.l. | Fibres et fils polymériques pigmentés susceptibles d'être surcolorés et articles préparés à partir de ceux-ci |
Also Published As
Publication number | Publication date |
---|---|
KR900010076A (ko) | 1990-07-06 |
CA2004955A1 (fr) | 1990-06-14 |
BR8906398A (pt) | 1990-08-28 |
AR244816A1 (es) | 1993-11-30 |
DE68926284D1 (de) | 1996-05-23 |
JP2821487B2 (ja) | 1998-11-05 |
US5830572A (en) | 1998-11-03 |
MX166100B (es) | 1992-12-18 |
US5108684B1 (en) | 1994-05-10 |
US5108684A (en) | 1992-04-28 |
KR970010717B1 (ko) | 1997-06-30 |
EP0373655B1 (fr) | 1996-04-17 |
CA2004955C (fr) | 2000-08-29 |
AU4681789A (en) | 1990-06-21 |
AU624665B2 (en) | 1992-06-18 |
DE68926284T2 (de) | 1996-11-28 |
JPH03137221A (ja) | 1991-06-11 |
EP0373655A3 (en) | 1990-11-22 |
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