EP0368137B1 - Méthode de préparation de granules en zéolite de haute densité - Google Patents
Méthode de préparation de granules en zéolite de haute densité Download PDFInfo
- Publication number
- EP0368137B1 EP0368137B1 EP89120266A EP89120266A EP0368137B1 EP 0368137 B1 EP0368137 B1 EP 0368137B1 EP 89120266 A EP89120266 A EP 89120266A EP 89120266 A EP89120266 A EP 89120266A EP 0368137 B1 EP0368137 B1 EP 0368137B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- weight
- granules
- water
- zeolite
- parts
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000008187 granular material Substances 0.000 title claims description 44
- 239000010457 zeolite Substances 0.000 title claims description 42
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 title claims description 36
- 229910021536 Zeolite Inorganic materials 0.000 title claims description 35
- 238000000034 method Methods 0.000 title claims description 11
- 238000002360 preparation method Methods 0.000 title claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 40
- 239000000203 mixture Substances 0.000 claims description 30
- 229920001577 copolymer Polymers 0.000 claims description 27
- 238000002156 mixing Methods 0.000 claims description 19
- 239000003599 detergent Substances 0.000 claims description 17
- 150000003839 salts Chemical class 0.000 claims description 14
- 239000007788 liquid Substances 0.000 claims description 11
- 150000001735 carboxylic acids Chemical class 0.000 claims description 10
- 230000008569 process Effects 0.000 claims description 10
- 238000005469 granulation Methods 0.000 claims description 9
- 230000003179 granulation Effects 0.000 claims description 9
- 239000000843 powder Substances 0.000 claims description 9
- 159000000000 sodium salts Chemical class 0.000 claims description 8
- 238000001035 drying Methods 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 claims description 6
- 239000002736 nonionic surfactant Substances 0.000 claims description 5
- 150000001732 carboxylic acid derivatives Chemical class 0.000 claims description 4
- 239000000126 substance Substances 0.000 claims description 4
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 3
- 239000002253 acid Substances 0.000 claims description 3
- 239000002156 adsorbate Substances 0.000 claims description 3
- 239000011734 sodium Substances 0.000 claims description 3
- 229910052708 sodium Inorganic materials 0.000 claims description 3
- 150000007513 acids Chemical class 0.000 claims description 2
- 239000003795 chemical substances by application Substances 0.000 claims description 2
- 159000000001 potassium salts Chemical class 0.000 claims description 2
- 238000004140 cleaning Methods 0.000 claims 1
- 239000004615 ingredient Substances 0.000 claims 1
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 18
- 239000000047 product Substances 0.000 description 9
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 7
- 239000000654 additive Substances 0.000 description 6
- 150000001298 alcohols Chemical class 0.000 description 5
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 4
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 4
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 4
- 229910052910 alkali metal silicate Inorganic materials 0.000 description 4
- -1 ethylene, propylene Chemical group 0.000 description 4
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 4
- 239000011976 maleic acid Substances 0.000 description 4
- 239000007921 spray Substances 0.000 description 4
- 239000003760 tallow Substances 0.000 description 4
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 4
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 3
- 239000004435 Oxo alcohol Substances 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- 125000004432 carbon atom Chemical group C* 0.000 description 3
- 239000012876 carrier material Substances 0.000 description 3
- 239000012459 cleaning agent Substances 0.000 description 3
- 235000014113 dietary fatty acids Nutrition 0.000 description 3
- 238000009826 distribution Methods 0.000 description 3
- 238000007046 ethoxylation reaction Methods 0.000 description 3
- 239000000194 fatty acid Substances 0.000 description 3
- 229930195729 fatty acid Natural products 0.000 description 3
- 150000004665 fatty acids Chemical class 0.000 description 3
- 238000012856 packing Methods 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 239000011148 porous material Substances 0.000 description 3
- 235000013162 Cocos nucifera Nutrition 0.000 description 2
- 244000060011 Cocos nucifera Species 0.000 description 2
- 229920002125 Sokalan® Polymers 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 239000004480 active ingredient Substances 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 239000000470 constituent Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- FJKIXWOMBXYWOQ-UHFFFAOYSA-N ethenoxyethane Chemical compound CCOC=C FJKIXWOMBXYWOQ-UHFFFAOYSA-N 0.000 description 2
- LYCAIKOWRPUZTN-UHFFFAOYSA-N ethylene glycol Natural products OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 2
- 150000002191 fatty alcohols Chemical class 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 229920001519 homopolymer Polymers 0.000 description 2
- 230000006698 induction Effects 0.000 description 2
- 238000005342 ion exchange Methods 0.000 description 2
- 239000004482 other powder Substances 0.000 description 2
- 238000005453 pelletization Methods 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 229920006395 saturated elastomer Polymers 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L sodium carbonate Substances [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 238000001694 spray drying Methods 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- ALSTYHKOOCGGFT-KTKRTIGZSA-N (9Z)-octadecen-1-ol Chemical compound CCCCCCCC\C=C/CCCCCCCCO ALSTYHKOOCGGFT-KTKRTIGZSA-N 0.000 description 1
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 1
- 229910002012 Aerosil® Inorganic materials 0.000 description 1
- 102000005701 Calcium-Binding Proteins Human genes 0.000 description 1
- 108010045403 Calcium-Binding Proteins Proteins 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 1
- KRKNYBCHXYNGOX-UHFFFAOYSA-K Citrate Chemical compound [O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O KRKNYBCHXYNGOX-UHFFFAOYSA-K 0.000 description 1
- 102000004190 Enzymes Human genes 0.000 description 1
- 108090000790 Enzymes Proteins 0.000 description 1
- 229920002845 Poly(methacrylic acid) Polymers 0.000 description 1
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 1
- 239000004902 Softening Agent Substances 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- QYKIQEUNHZKYBP-UHFFFAOYSA-N Vinyl ether Chemical class C=COC=C QYKIQEUNHZKYBP-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000012190 activator Substances 0.000 description 1
- 239000013543 active substance Substances 0.000 description 1
- 239000003463 adsorbent Substances 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- 150000001412 amines Chemical group 0.000 description 1
- 238000000137 annealing Methods 0.000 description 1
- 239000007844 bleaching agent Substances 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 125000002091 cationic group Chemical group 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 239000011362 coarse particle Substances 0.000 description 1
- 239000000567 combustion gas Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000006735 deficit Effects 0.000 description 1
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical group OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 150000002009 diols Chemical group 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000000635 electron micrograph Methods 0.000 description 1
- UIWXSTHGICQLQT-UHFFFAOYSA-N ethenyl propanoate Chemical compound CCC(=O)OC=C UIWXSTHGICQLQT-UHFFFAOYSA-N 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 229930182470 glycoside Natural products 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 230000002209 hydrophobic effect Effects 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 239000011344 liquid material Substances 0.000 description 1
- 150000004668 long chain fatty acids Chemical class 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- FQPSGWSUVKBHSU-UHFFFAOYSA-N methacrylamide Chemical compound CC(=C)C(N)=O FQPSGWSUVKBHSU-UHFFFAOYSA-N 0.000 description 1
- XJRBAMWJDBPFIM-UHFFFAOYSA-N methyl vinyl ether Chemical compound COC=C XJRBAMWJDBPFIM-UHFFFAOYSA-N 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 229940055577 oleyl alcohol Drugs 0.000 description 1
- XMLQWXUVTXCDDL-UHFFFAOYSA-N oleyl alcohol Natural products CCCCCCC=CCCCCCCCCCCO XMLQWXUVTXCDDL-UHFFFAOYSA-N 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- 235000011837 pasties Nutrition 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920001983 poloxamer Polymers 0.000 description 1
- 239000004584 polyacrylic acid Substances 0.000 description 1
- 229920005646 polycarboxylate Polymers 0.000 description 1
- 229920000151 polyglycol Polymers 0.000 description 1
- 239000010695 polyglycol Substances 0.000 description 1
- 229920001444 polymaleic acid Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 238000005029 sieve analysis Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 229920002050 silicone resin Polymers 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- NLJMYIDDQXHKNR-UHFFFAOYSA-K sodium citrate Chemical compound O.O.[Na+].[Na+].[Na+].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O NLJMYIDDQXHKNR-UHFFFAOYSA-K 0.000 description 1
- 239000001509 sodium citrate Substances 0.000 description 1
- 229910052938 sodium sulfate Inorganic materials 0.000 description 1
- 235000011152 sodium sulphate Nutrition 0.000 description 1
- RPACBEVZENYWOL-XFULWGLBSA-M sodium;(2r)-2-[6-(4-chlorophenoxy)hexyl]oxirane-2-carboxylate Chemical compound [Na+].C=1C=C(Cl)C=CC=1OCCCCCC[C@]1(C(=O)[O-])CO1 RPACBEVZENYWOL-XFULWGLBSA-M 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 150000003505 terpenes Chemical class 0.000 description 1
- 235000007586 terpenes Nutrition 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- JSPLKZUTYZBBKA-UHFFFAOYSA-N trioxidane Chemical compound OOO JSPLKZUTYZBBKA-UHFFFAOYSA-N 0.000 description 1
- 229920001567 vinyl ester resin Polymers 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/16—Organic compounds
- C11D3/37—Polymers
- C11D3/3746—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C11D3/3757—(Co)polymerised carboxylic acids, -anhydrides, -esters in solid and liquid compositions
- C11D3/3761—(Co)polymerised carboxylic acids, -anhydrides, -esters in solid and liquid compositions in solid compositions
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D17/00—Detergent materials or soaps characterised by their shape or physical properties
- C11D17/06—Powder; Flakes; Free-flowing mixtures; Sheets
- C11D17/065—High-density particulate detergent compositions
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/02—Inorganic compounds ; Elemental compounds
- C11D3/12—Water-insoluble compounds
- C11D3/124—Silicon containing, e.g. silica, silex, quartz or glass beads
- C11D3/1246—Silicates, e.g. diatomaceous earth
- C11D3/128—Aluminium silicates, e.g. zeolites
Definitions
- the present invention relates to a new production process for zeolite-containing granules with a pronounced adsorption capacity for liquid to waxy active substances.
- the granules are characterized by a high density, i. H. a bulk density between 750 and 1,000 g / l (grams per liter) and are suitable for use in detergents and cleaning agents.
- Granules which contain zeolites, salts of (co) polymeric carboxylic acids and additionally small amounts of alkali metal silicates and which serve as carrier material for liquid detergent components, in particular nonionics, are described in DE-A-34 44 960.
- the bulk density of these granules produced by spray drying is a maximum of 700 g / l and is preferably between 500 and 650 g / l.
- Document EP-A-149 264 teaches that commercially available spray-dried zeolites or mixtures thereof are used for the same purpose with inorganic salts such as sodium sulfate.
- the bulk density of these spray products is in the range of 400 - 600 g / l.
- agglomerates containing zeolites and alkali silicates which have a bulk density of 300-700 g / l.
- a dry premix of zeolite and alkali metal silicate (mixing ratio 1: 1 to 1: 8) is sprayed with water in a granulator and agglomerated, whereupon the excess water is removed to a residual proportion of less than 5% by weight by drying .
- the granules are also suitable for adsorbing liquid detergent components, in particular from Nonionics.
- the main disadvantage is their high content of strongly alkaline-reacting alkali silicates, which severely limits their use in neutral to weakly alkaline-reacting detergents suitable for sensitive textiles and furthermore reduces the proportion of zeolite which is capable of ion exchange.
- bulk densities of over 700 g / l cannot be achieved.
- the present disadvantages are eliminated by the present invention and the production of granules with a high bulk density and a high proportion of ion-exchanging components is made possible.
- the invention relates to a process for the production of granules containing fine crystalline zeolite, sodium or potassium salts of polymeric or copolymeric carboxylic acids and water, characterized in that (a) in a first mixing stage a homogeneous, powdery mixture of zeolite and the Salt of the (co) polymeric carboxylic acid, this mixture (b) agglomerated in a second mixing and granulation stage and (c) the agglomerate obtained until a good is reached free-flowing granules with a bulk density of 750-1000 g / l after-drying.
- the granules which are produced by the process according to the invention generally contain (based on anhydrous substance) 60-80% by weight of zeolite, 2-15% by weight of a sodium salt of (co) polymeric carboxylic acids and 15-25% by weight.
- % Water including water bound to the zeolite.
- an anhydrous zeolite is understood to be a sodium zeolite dewatered at the annealing temperature.
- Granules with a content of 62-75% by weight, in particular 65-70% by weight, of zeolite (calculated as anhydrous) and 4-12% by weight, in particular 5-10% by weight of Na salt (co- ) polymeric carboxylic acids (water content: difference up to 100% by weight) are preferred.
- the granules For the production of the granules, it is expedient to start with spray-dried, finely powdered zeolite, which generally has a water content of 17-25% by weight, preferably 19-22% by weight.
- This water includes constitutional water and adhering moisture.
- 70-95 parts by weight, preferably 75-93 parts by weight and in particular 80-90 parts by weight of this water-containing zeolite are mixed with 2-12 parts by weight, preferably 4-10 parts by weight and in particular 5-8 parts by weight of the sodium salt of the polymeric or copolymeric carboxylic acid combined to form a homogeneous powder mixture.
- 15-25 parts by weight, preferably 18-23 parts by weight of water are mixed in with constant further mixing.
- the water is preferably sprayed onto the powder mixture kept in motion by means of nozzles, and this is further processed mechanically until granular agglomerates are formed.
- the still moist but free-flowing agglomerate is then dried, for example with hot flowing air or with hot combustion gases, the drying being carried out until the water added in the granulation stage to a proportion of less than 5 parts by weight, preferably less than 3 parts by weight is removed.
- further water components that were originally introduced with the zeolite or a (co) polymeric salt which is not used anhydrous can be removed during drying.
- Such "over-dried" granules can have application advantages, for example when added to detergents that contain moisture-sensitive active ingredients.
- the dewatering of the zeolite should preferably not be driven below a water content of 18% by weight in order to avoid a reduction in activity.
- the water content of the granules is expediently in a range in which the water-binding capacity of the zeolite is largely saturated, i.e. H. in which the zeolite has a total water content of 19-22% by weight (including constitutional water).
- Suitable zeolites are those of the zeolite A type. Mixtures of zeolite NaA and NaX can also be used, the proportion of the zeolite NaX in such mixtures advantageously being less than 30%, in particular less than 20%. Suitable zeolites have no particles larger than 30 ⁇ m and consist of at least 80% particles smaller than 10 ⁇ m. Their average particle size (volume distribution, measurement method: Coulter Counter) is 1 to 10 ⁇ m. Their calcium binding capacity, which is determined according to the information in DE-A-24 12 837 and is based on anhydrous substance, is in the range from 100 to 200 mg CaO / g.
- Examples of the homopolymeric and / or copolymeric carboxylic acids contained in the granules, in the present case as water-soluble salts, of which the sodium salts are preferred, are also polyacrylic acid, polymethacrylic acid and polymaleic acid, copolymers of acrylic acid with methacrylic acid or maleic acid with vinyl ethers, such as vinyl methyl ether or vinyl ethyl ether with vinyl esters, such as vinyl acetate or vinyl propionate, acrylamide, methacrylamide and with ethylene, propylene or styrene.
- copolymeric acids in which one of the components has no acid function the proportion thereof in the interest of sufficient water solubility is not more than 50 mole percent, preferably less than 30 mole percent.
- Copolymers of acrylic acid or methacrylic acid with maleic acid as described in more detail in EP 25 551 B1, have proven to be particularly suitable. These are copolymers which contain 50 to 90% by weight of acrylic acid or methacrylic acid and 50 to 10% by weight of maleic acid. Copolymers in which 45 to 85% by weight of acrylic acid and 55 to 15% by weight of maleic acid are present are particularly preferred.
- the molecular weight of the homo- or copolymeric polycarboxylates is generally 2,000 to 150,000, preferably 5,000 to 100,000.
- salts of (co) polymeric carboxylic acids in powder form often contain 5 to 15% by weight of moisture. This proportion of water is included in the calculation of the water balance, or the amount of water introduced into the pelletizing stage can be reduced by this proportion.
- the proportion of salts in the preparation of the compositions or in the composition of the finished granules is based on anhydrous salt.
- the granulation can be carried out batchwise or continuously in conventional mixing and granulating devices.
- B. pelletizers which consist of a horizontally arranged or inclined to the horizontal, cylindrical containers, in the longitudinal axis of which is equipped with a mixing tools and conveyor blades rotating shaft.
- the water can be supplied by spray nozzles mounted in the wall or on the hollow shaft. If work is carried out continuously, two consecutive mixers can be used, the dry premix being produced in the first mixer and the pelletizing taking place in the second mixer with the addition of water. Continuous work is also possible in a mixer, the powder streams being combined and homogenized in a first mixing section and the mixture being treated with water and agglomerating in a subsequent mixing section in a subsequent mixing section.
- the drying can be carried out by introducing hot gases in a third mixing section z. B. a fluidized bed, or after the granules have been discharged from the mixer, for example in a vibrating section, a free-fall dryer or in a thin layer on a conveyor belt. Finally coarse and fine particles are sieved. The coarse fractions are ground and mixed into the product, fine fractions or dust are returned to the granulation.
- the granules have a bulk density of 750-1000 g / l, usually that of 800-950 g / l. Due to their tight packing and their small pore volume, their absorption capacity for liquid or pasty detergent components, especially nonionics, is somewhat reduced compared to specifically lighter carrier grains, but is still 15 to a maximum of 20% by weight without any appreciable impairment of the free-flowing properties. This In view of the high packing density, the surprisingly high adsorption capacity is completely sufficient for the usual fields of application, in particular for use as a mixture component in detergents and cleaning agents.
- the granules can be impregnated with any liquid or paste-like or fat-like detergent constituents which cannot be incorporated into conventional powdered or granular detergents or cleaning agents in other ways or only with a loss of activity.
- foam inhibitors in particular paraffin hydrocarbons, silicones, silicone resins and bis-acylalkylenediamines derived from long-chain fatty acids, and mixtures thereof.
- Further adsorbable active ingredients are fatty acid alkylolamides and cationic plasticizers, such as quaternary ammonium salts containing long-chain fatty residues, and also fat-dissolving solvents, such as terpenes.
- the granules are preferably used as carrier grains for nonionic surfactants. This is another aspect of the invention.
- Suitable nonionic surfactants are alkoxylation products with 10 to 20 carbon atoms in the hydrophobic radical and 3 to 20 glycol ether groups. These include ethoxylation products of alcohols, vicinal diols, amines, thio alcohols, fatty acid amides and fatty acids. Alkylphenol polyglycol ethers with 5 to 12 carbon atoms in the alkyl radical and 3 to 10 ethylene glycol ether groups are also useful. Block polymers of ethylene oxide and propylene oxide, which are commercially available under the name Pluronics, are also suitable. Alkyl glycosides or alkyl polyglycosides and mixtures thereof with the ethoxylation products mentioned can also be used.
- Preferred nonionics which can be adsorbed on the granulate and together with it as a free-flowing mixture, are derived from alcohols with 12 to 18 carbon atoms which are saturated or olefinically unsaturated, linear or methyl-branched in the 2-position (oxo radical) could be.
- Their reaction products with ethylene oxide (EO) or propylene oxide (PO) are water-soluble or water-dispersible mixtures of compounds with different degrees of alkoxylation, the number of EO or PO groups given below corresponding to a statistical mean.
- Examples of preferred ethoxylated fatty alcohols are C12 ⁇ 18 coconut alcohols with 3 to 12 EO, C16 ⁇ 18 tallow alcohol with 4 to 16 EO, oleyl alcohol with 4 to 12 EO and ethoxylation products of corresponding chain and EO distribution available from other native fatty alcohol mixtures. From the series of ethoxylated oxo alcohols, for example, those of the composition C12 ⁇ 15 + 5 to 10 EO and C14 ⁇ C15 + 6 to 12 EO are suitable.
- ethoxylates are also suitable which contain EO groups and PO groups, e.g. B. C12 ⁇ 18 alcohols of the formula R- (PO) a - (EO) b or R- (EO) b - (PO) c , wherein a numbers from 1 to 3, b such from 5 to 20 and c mean those from 1 to 10 (b greater than c).
- the liquid, optionally heated, additives, in particular nonionics, can be applied to the granules by mixing, preferably spraying, the carrier material advantageously being kept in motion by suitable mixing devices. Further treatment of the granular adsorbate is not necessary. However, leaving the product to rest for several hours at high contents of applied liquid material can be expedient, since its diffusion into the interior of the grain takes some time. The treatment of the granules with the liquid additives leads to a further increase in the bulk density, which can rise to values of over 1,000 g / l.
- the grains can optionally be dusted with finely divided powders or coated on the surface.
- Suitable powdering agents have a grain size of 0.001 to at most 0.1 mm, preferably less than 0.05 mm and can be present in proportions of 0.03 to 3, preferably 0.05 mm to 2% by weight, based on the Additive-laden adsorbents can be used.
- finely powdered zeolites, silica airgel (Aerosil (R) ), colorless or colored pigments such as titanium dioxide are suitable. in the in general, however, such an aftertreatment is superfluous, especially since it does not improve the solution properties.
- the detergent additives can be combined and mixed in a known manner with the granular or pulverulent detergent, for example a tower spray powder and its mixtures with other powder components, such as persalts, enzyme granules, bleach activators or defoamers.
- the high bulk density and the favorable flushing behavior of the additives according to the invention are transferred to these complex mixtures.
- the detergents mixed together generally contain 10 to 40% by weight of the additive according to the invention.
- the granules according to the invention have a different grain structure than those which are produced by conventional granulation processes. This can also be demonstrated by electron micrographs. If, as is customary in conventional granulation processes, the powdery zeolite is placed in the mixer and a solution of the (co) polymeric salt is sprayed on, granules are formed which do not differ externally from the products according to the invention, except that their bulk density is significantly reduced.
- the images obtained with the scanning electron microscope show sections through two different granules on a magnification scale of 1: 2 500 (Figs. 1 and 2) and 1: 5 000 (Figs. 3 and 4). Both grains have the same qualitative and quantitative composition as in Example 1.
- Figures 1 and 3 show a grain, in the production of which the spray-dried zeolite was sprayed in a mixer with a 25% strength by weight aqueous solution of the copolymeric salt, granulated and then dried.
- Figures 2 and 4 show the grain structure of the according to the information from Example 1 manufactured product. The arrangement of the cubic zeolite particles in Figures 1 and 3 is completely random. Large pores change with strongly glued, irregularly structured aggregates. In Figures 2 and 4, the zeolite cubes are packed much denser and more uniformly. Individual parts are reminiscent of a structure comparable to a pavement or a brickwork. The pore size is also significantly reduced.
- the granulation was carried out in a mixing granulator, consisting of a horizontally arranged cylindrical mixer with a rotating shaft (Lödige type) rotating in the central axis, equipped with mixing elements, with a capacity of 130 liters and a knife mill connected to it, operated at a speed of 1200 to 1500 rpm .
- a mixing granulator 69.5 parts by weight of a synthetic, finely crystalline, spray-dried zeolite of the NaA type, containing 20% by weight of bound water, were mixed with 8.8 parts by weight of the powdered sodium salt of an acrylic acid-maleic acid copolymer (moisture content 8 % By weight) to a homogeneous powder mixture.
- the copolymer (Sokalan (R) CP5 from BASF, Ludwigshafen) had a molecular weight of approximately 70,000. After the mixing, which took about 20 seconds, 21.7 parts by weight of water were sprayed in over 90 seconds by means of nozzles and the mixture was granulated for a further 3 minutes with constant mixing. The granules leaving the mixer were dried in a fluidized bed with hot, flowing dry gases. The final product had the following composition: 72.9% by weight of zeolite (calculated as anhydrous) 9.3% by weight polymer salt (calculated anhydrous) 17.8 wt% water The water was practically completely bound to the zeolite, from which a water content of the zeolite of 19.7% by weight is calculated. After screening about 15% coarse grain, a sieve analysis showed the following grain distribution (the amount in% by weight remaining on the sieves is given): m 1.6 0.8 0.4 0.2 0.1 less than 0.1 % By weight 20th 29 23 14 8th 6
- the bulk density of the granules was 900 g / l.
- the granules were sprayed in a spray mixer with a liquid, nonionic surfactant heated to 40 ° C., consisting of a mixture of coconut and tallow alcohol reacted with 5 mol EO in a ratio of 1: 4. After a standing time of 1 hour, the adsorbates showed the following bulk weights: example % By weight nonionic g / l bulk density 1a 2nd 960 1b 6.5 995 1c 12.3 1,060
- the granules treated with the nonionic surfactant were free-flowing and had a perfect wash-in capacity, both as unblended powder and mixed with a powdery household detergent in a ratio of 1: 4.
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- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Wood Science & Technology (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Detergent Compositions (AREA)
- Silicates, Zeolites, And Molecular Sieves (AREA)
Claims (7)
- Procédé d'obtention de granulés ayant une teneur en zéolite finement cristallisée, en sels de sodium ou de potassium d'acides carboxyliques polymères ou copolymères et en eau, caractérisé en ce quea) on prépare dans une première étape de mélange un mélange homogène, pulvérulent de zéolite et du sel de l'acide carboxylique (co)polymère,b) on agglomère ce mélange dans une deuxième étape de mélange et de granulation,c) et on sèche finalement l'agglomérat obtenu jusqu'à obtention d'un granulé bien apte à l'écoulement ayant une densité apparente de 750 à 1 000 g/l.
- Procédé selon la revendication 1, caractérisé en ce que l'on produit un granulé qui renferme (rapporté à la substance anhydre) 60 à 80 % en poids de zéolite, 2 à 15 % en poids de sel de sodium de l'acide carboxylique (co)polymère et 14 à 25 % en poids d'eau y compris l'eau liée à la zéolite.
- Procédé selon la revendication 1, caractérisé en ce que l'on produit un granulé qui renferme (rapporté à la substance anhydre) 62 à 75 % en poids - en particulier de 65 à 70 % en poids - de zéolite et 4 à 12 % en poids - en particulier 5 à 10 % en poids - de sel de sodium d'acides carboxyliques (co)polymères.
- Procédé selon la revendication 1, ainsi que selon l'une des revendications 2 ou 3, caractérisé en ce que l'on mélange ensemble jusqu'à homogénéité 70 à 95 parties en poids d'une zéolite finement pulvérulente, séchée par atomisation, qui contient de 15 à 25 de préférence de 18 à 22 % en poids d'eau liée y compris l'eau de constitution, avec 3 à 12 parties en poids d'un sel de sodium d'acides (co)polymères, en ce que l'on agglomère ce mélange tout en ajoutant 15 à 25 parties en poids d'eau et que l'on élimine par séchage consécutif, l'eau amenée au stade b) de granulation par séchage sur une quantité de moins de 5 parties en poids - de préférence moins de 3 parties en poids.
- Granulé obtenu selon l'une ou plusieurs des revendications 1 à 4, imprégné avec jusqu'à 20 % en poids (rapporté au produit adsorbé) d'au moins un constituant de composition de lavage liquide, pâteuse ou du type gras.
- Agent selon la revendication 5, caractérisé en ce que l'agent d'imprégnation est constitué d'agents tensio-actifs non ioniques.
- Utilisation d'une composition obtenue conformément à une ou plusieurs des revendications 1 à 4 ou d'une composition conformément à la revendication 5 ou 6 comme composant pulvérulent dans les compositions de lavage et de nettoyage.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE3838086 | 1988-11-10 | ||
DE3838086A DE3838086A1 (de) | 1988-11-10 | 1988-11-10 | Verfahren zur herstellung zeolithhaltiger granulate hoher dichte |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0368137A1 EP0368137A1 (fr) | 1990-05-16 |
EP0368137B1 true EP0368137B1 (fr) | 1994-01-05 |
Family
ID=6366852
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP89912426A Pending EP0442923A1 (fr) | 1988-11-10 | 1989-11-02 | Procede de fabrication de granules de haute densite contenant de la zeolithe |
EP89120266A Expired - Lifetime EP0368137B1 (fr) | 1988-11-10 | 1989-11-02 | Méthode de préparation de granules en zéolite de haute densité |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP89912426A Pending EP0442923A1 (fr) | 1988-11-10 | 1989-11-02 | Procede de fabrication de granules de haute densite contenant de la zeolithe |
Country Status (9)
Country | Link |
---|---|
EP (2) | EP0442923A1 (fr) |
JP (1) | JPH04501730A (fr) |
KR (1) | KR900701992A (fr) |
DE (2) | DE3838086A1 (fr) |
DK (1) | DK86891A (fr) |
ES (1) | ES2047091T3 (fr) |
PT (1) | PT92223B (fr) |
TR (1) | TR24018A (fr) |
WO (1) | WO1990005175A1 (fr) |
Families Citing this family (18)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB8922179D0 (en) * | 1989-10-02 | 1989-11-15 | Rohm & Haas | Polymer-containing granulates |
US5108646A (en) * | 1990-10-26 | 1992-04-28 | The Procter & Gamble Company | Process for agglomerating aluminosilicate or layered silicate detergent builders |
DE4038609A1 (de) * | 1990-12-04 | 1992-06-11 | Henkel Kgaa | Verfahren zur herstellung von zeolith-granulaten |
DE4110510A1 (de) * | 1991-03-30 | 1992-10-01 | Henkel Kgaa | Niederalkalische, chlor- und phosphatfreie maschinengeschirrspuelmittel in form von schwerpulvern und -granulaten |
DE4125330A1 (de) * | 1991-07-31 | 1993-02-04 | Henkel Kgaa | Verfahren zur herstellung von zeolith-granulaten |
DE4137470A1 (de) * | 1991-11-14 | 1993-05-19 | Henkel Kgaa | Verfahren zur herstellung niederalkalischer, aktivchlor- und phosphatfreier maschinengeschirrspuelmittel in form von schwergranulaten |
DE4216774A1 (de) * | 1992-05-21 | 1993-11-25 | Henkel Kgaa | Verfahren zur kontinuierlichen Herstellung eines granularen Wasch und/oder Reinigungsmittels |
DE4228044A1 (de) * | 1992-08-24 | 1994-03-03 | Henkel Kgaa | Gerüststoff für Waschmittel |
DE4229660A1 (de) * | 1992-09-04 | 1994-03-10 | Henkel Kgaa | Wasch- und Reinigungsmittel mit Buildersubstanzen |
EP0639638A1 (fr) * | 1993-08-18 | 1995-02-22 | The Procter & Gamble Company | Procédé de préparation de compositions détergentes |
DE19549411C2 (de) * | 1994-02-11 | 1999-05-12 | Degussa | Zeolithgranulate |
DE19504043C2 (de) * | 1994-02-11 | 1998-07-09 | Degussa | Zeolithgranulate |
DE19515256A1 (de) * | 1995-04-26 | 1996-10-31 | Degussa | Zeolithgranulat, Verfahren zu seiner Herstellung und Verwendung |
GB9820573D0 (en) * | 1998-09-22 | 1998-11-11 | Ind Zeolite Uk Ltd | Water absorbing composition |
DE19850100A1 (de) * | 1998-10-29 | 2000-05-04 | Henkel Kgaa | Polymer-Granulate durch Wirbelschichtgranulation |
DE102005025656A1 (de) | 2005-06-03 | 2006-12-07 | IPK-Institut für Pflanzengenetik und Kulturpflanzenforschung | Promotor zur epidermisspezifischen, pathogeninduzierbaren Transgenexpression in Pflanzen |
JP5705525B2 (ja) * | 2010-12-16 | 2015-04-22 | 花王株式会社 | ゼオライト複合粒子群 |
EP3241889B1 (fr) * | 2016-05-03 | 2019-03-20 | The Procter and Gamble Company | Composition de nettoyage |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
AT330930B (de) | 1973-04-13 | 1976-07-26 | Henkel & Cie Gmbh | Verfahren zur herstellung von festen, schuttfahigen wasch- oder reinigungsmitteln mit einem gehalt an calcium bindenden substanzen |
ZA774818B (en) * | 1976-08-17 | 1979-03-28 | Colgate Palmolive Co | Disintegrable detergent builder agglomerates |
EP0021267B1 (fr) | 1979-06-18 | 1982-06-16 | PQ Corporation | Echangeur d'ions zéolitique aggloméré |
DE2936984A1 (de) | 1979-09-13 | 1981-04-02 | Basf Ag, 6700 Ludwigshafen | Verwendung von (meth)acrylsaeure-maleinsaeure-copolymerisaten als inkrustierungsinhibitoren in waschmitteln |
DE3316513A1 (de) | 1983-05-06 | 1984-11-08 | Joh. A. Benckiser Gmbh, 6700 Ludwigshafen | Abriebfeste granulate auf basis von alkalialuminiumsilikat |
GB8329880D0 (en) | 1983-11-09 | 1983-12-14 | Unilever Plc | Particulate adjuncts |
DE3444960A1 (de) | 1984-12-10 | 1986-06-12 | Henkel KGaA, 4000 Düsseldorf | Koerniges adsorptionsmittel |
DE3614779A1 (de) * | 1986-05-02 | 1987-11-05 | Henkel Kgaa | Granulares, phosphatfreies wasserenthaertungsmittel |
-
1988
- 1988-11-10 DE DE3838086A patent/DE3838086A1/de not_active Withdrawn
-
1989
- 1989-11-02 JP JP1511510A patent/JPH04501730A/ja active Pending
- 1989-11-02 DE DE89120266T patent/DE58906639D1/de not_active Expired - Lifetime
- 1989-11-02 WO PCT/EP1989/001312 patent/WO1990005175A1/fr not_active Application Discontinuation
- 1989-11-02 EP EP89912426A patent/EP0442923A1/fr active Pending
- 1989-11-02 EP EP89120266A patent/EP0368137B1/fr not_active Expired - Lifetime
- 1989-11-02 KR KR1019900701431A patent/KR900701992A/ko not_active Application Discontinuation
- 1989-11-02 ES ES89120266T patent/ES2047091T3/es not_active Expired - Lifetime
- 1989-11-07 PT PT92223A patent/PT92223B/pt not_active IP Right Cessation
- 1989-11-10 TR TR89/0954A patent/TR24018A/xx unknown
-
1991
- 1991-05-08 DK DK086891A patent/DK86891A/da unknown
Also Published As
Publication number | Publication date |
---|---|
DE58906639D1 (de) | 1994-02-17 |
ES2047091T3 (es) | 1994-02-16 |
DK86891D0 (da) | 1991-05-08 |
PT92223B (pt) | 1995-07-06 |
WO1990005175A1 (fr) | 1990-05-17 |
DK86891A (da) | 1991-07-08 |
EP0368137A1 (fr) | 1990-05-16 |
TR24018A (tr) | 1991-02-01 |
JPH04501730A (ja) | 1992-03-26 |
KR900701992A (ko) | 1990-12-05 |
DE3838086A1 (de) | 1990-05-17 |
PT92223A (pt) | 1990-05-31 |
EP0442923A1 (fr) | 1991-08-28 |
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