EP0360162B1 - Cleaning device, especially for metallic work pieces - Google Patents

Cleaning device, especially for metallic work pieces Download PDF

Info

Publication number
EP0360162B1
EP0360162B1 EP89117070A EP89117070A EP0360162B1 EP 0360162 B1 EP0360162 B1 EP 0360162B1 EP 89117070 A EP89117070 A EP 89117070A EP 89117070 A EP89117070 A EP 89117070A EP 0360162 B1 EP0360162 B1 EP 0360162B1
Authority
EP
European Patent Office
Prior art keywords
workpiece
polygonal wheel
axis
workpieces
wheel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP89117070A
Other languages
German (de)
French (fr)
Other versions
EP0360162A3 (en
EP0360162A2 (en
Inventor
Günther Kaufm. Krückeberg
Benno Proj.-Ing. Cremer
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wache Oberflachentechnik & Co GmbH
Original Assignee
Wache Oberflachentechnik & Co GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Family has litigation
First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=6363154&utm_source=google_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=EP0360162(B1) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Application filed by Wache Oberflachentechnik & Co GmbH filed Critical Wache Oberflachentechnik & Co GmbH
Priority to AT89117070T priority Critical patent/ATE79057T1/en
Publication of EP0360162A2 publication Critical patent/EP0360162A2/en
Publication of EP0360162A3 publication Critical patent/EP0360162A3/en
Application granted granted Critical
Publication of EP0360162B1 publication Critical patent/EP0360162B1/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/045Cleaning involving contact with liquid using perforated containers, e.g. baskets, or racks immersed and agitated in a liquid bath

Definitions

  • the invention relates to a device for cleaning preferably metallic workpieces, in particular for removing solid and / or liquid residues such as sand, chips, lubricants or the like, with an immersion container for a washing liquid and arranged in the container, with a pressure line for washing liquid or Air-connected nozzles, as well as with a receiving device for receiving the workpiece to be cleaned and with at least one polygonal wheel rotatable about a substantially horizontal axis, on the circumference of which several of the receiving devices are arranged spaced apart from one another, and at least one of the at the rotation of the polygonal wheel the workpieces picked up protrudes into the immersion container.
  • Machining residues or impurities are often found on workpieces of the most varied shapes made of the most varied materials or material compositions of metallic and non-metallic type. These adhere to both the outer surface and the inner wall surfaces of cavities or bores or other recesses. These can be both intermediate products and finished products.
  • a device for cleaning smaller workpieces such as cast and pressed parts made of metal or plastic in a bath made of organic solvents is known.
  • a motorized transport wheel rotates baskets that contain the workpieces and which are immersed in the lower part of the solvent bath.
  • a spraying device generates turbulence in the solvent that flushes the workpieces.
  • the shopping baskets are slidably mounted parallel to the axis of rotation of the transport wheel.
  • the shopping baskets contain the small workpieces loosely and are immovably attached to the circumference of the transport edge. As a result, the parts are whirled together when the transport wheel rotates relative to the basket and with respect to one another and are thus increasingly exposed to the solvent.
  • GB 1 446 083 A Another cleaning device for cleaning small objects, especially bolts, screws and other small parts from mass production, in solvent baths is known from GB 1 446 083 A.
  • a wheel In a cleaning boiler, a wheel is attached to a horizontal shaft so that the wheel circumference does not reach below the surface of the solvent, but only passes through the vapor zone above the solvent.
  • Cylindrical drums are provided on the wheel at regular intervals, the axis of which is arranged parallel to the axis of rotation of the wheel. These drums hold a large number of small parts to be cleaned and are equipped with a special internal structure which is intended to ensure that the small parts are shaken and moved as intensively as possible when the drum is rotated around the horizontal axis.
  • Such cleaning devices with transport wheels with a star-shaped arrangement of several positions and shopping baskets or drums have so far not been used in washing systems for objects with complicated outer contours. This applies in particular to devices and systems that are to be used, for example, in the automotive industry to treat engines or gear workpieces.
  • DE 35 39 620 C1 also discloses a cleaning system for cleaning, in particular, metallic workpieces.
  • the workpieces are fastened to a workpiece carrier which can be rotated about an axis of rotation.
  • the problems with the storage of the corresponding axes of rotation with regard to the washing liquid that is aggressive against lubrication are examined.
  • the actual washing process is only one of several stations of a cleaning device.
  • These systems are used, for example, in the automotive industry for the treatment of used to clean engines or gearbox workpieces and in turn form part of a production line.
  • the workpiece (the motor to be cleaned or parts thereof) is delivered to the conveyor system and then gripped by a holding mechanism in the first station of the cleaning device, lifted by a lifting system and transferred to a second station by an upper transfer.
  • This second station is the actual washing station with the treatment bath.
  • the workpiece to be cleaned is immersed and cleaned in it, then raised and aftertreated or drained with spray nozzles above the bath.
  • the upper transfer transports the workpiece to further stations, in which, for example, predetermined cavities have to be cleaned again, the workpiece has to be room-air-dried, warm-air-dried or cooled, deposited and separated from the upper transfer.
  • the upper transfer cycles a workpiece from one station to the next.
  • the slowest station therefore determines the speed of the entire system. A new workpiece can only be picked up in the lifting station at the beginning of the system when the previous workpiece is removed from the first station and the grippers are thus released again.
  • the total cycle time therefore consists of the time in which the workpiece is conveyed into the slowest station, namely the washing station, plus the treatment time in this station and the conveying out of the station until the grippers are free again Of the next workpiece are ready.
  • the cycle times of such cleaning devices are in the range of around 40 seconds and can practically no longer be reduced.
  • the object of the invention is to propose a device which is also suitable for more demanding workpieces and nevertheless works relatively faster.
  • This object is achieved in that the receiving devices of at least one polygonal wheel can be rotated about an additional axis of rotation, and in that the additional axis of rotation is approximately perpendicular to the axis of the polygonal wheel.
  • the cycle time can be practically reduced to half compared to separately operating cleaning devices.
  • the times for transportation and treatment no longer add up, but rather are carried out in parallel.
  • the throughput of workpieces per time can be doubled, although under certain circumstances each individual workpiece spends more time in the entire cleaning system.
  • Polygon wheels with a star-shaped arrangement of several positions are known, but their use in car washes is limited. Until now, the only thought was to treat the workpieces on the circumference of the polygon wheel by spraying and to dry them in a second polygon wheel. However, this means that the dirty water always falls from the upper positions back onto the workpieces in the lower position and thus jeopardizes the result of the cleaning process.
  • the post-cleaning takes place in another station of the cleaning device; Soiling of the washing liquid and back soiling of the workpiece through subsequent cleaning is therefore excluded. Dirt is removed in two stages at the same time (more are conceivable but not necessary), which increases the degree of purity on the workpiece.
  • the embodiment of a polygon wheel with six holding devices in which the workpiece can be held is particularly advantageous. Of these receptacles, each offset by 60 °, there are two (the two lower) positions below the level of the immersion bath. This makes a particularly advantageous cleaning process possible, since nozzles can be directed onto the workpiece from different directions.
  • the rotation of the workpiece about a longitudinal axis approximately perpendicular to the axis of rotation of the polygonal gear enables the workpieces to also lie essentially in the plane of the polygonal gear and do not move away from it during rotation.
  • an arrangement of the nozzles very close to the workpiece to be cleaned is also possible.
  • a cleaning device of a slightly different type is known. Among other things, Following a liquid bath, a sprinkling station in which the objects to be cleaned are sprayed with clean water.
  • a post-cleaning station is provided which is spaced from the polygon gear in the axial direction of the polygon gear axis and is out of engagement with the immersion container and has extendable lances for cleaning the interior of the workpiece and / or movable systems for targeted post-treatment.
  • Drying is also advantageously carried out in a polygon wheel of a similar design with six positions. This can be arranged on the same axis of rotation and driven synchronously. Multi-stage drying - dripping, pulsating and / or continuous blowing on the outside or blowing out the inside contours with fan air or compressed (compressed) air - in different positions is possible.
  • the exemplary embodiment described below has a total of eight stations in which the workpiece to be cleaned is treated one after the other.
  • the cleaning device is e.g. integrated into a fully automated production process, for example a transfer line for cylinder crankcases, engines or cylinder heads.
  • the workpiece itself is only indicated symbolically in the figures.
  • the friction roller conveyor 11 (not shown) has a change lock for clock-controlled workpiece feed and delivers each workpiece in the same position.
  • the friction roller conveyor 11 ends under an extractor hood 12 in the first station, that is the rotary lifting station 1.
  • the workpiece is picked up on transport pins and raised hydraulically / mechanically to a transport level of the cleaning device.
  • a rotational movement into a transverse position can be carried out if this is desirable or expedient for the type of workpiece.
  • Each transport fork 16 is e.g. Equipped with two conically hardened pins that engage in center holes on the workpiece or on a device for the definitive transport of the workpiece.
  • the transport fork 16 can also be used for hydraulic lifting.
  • the electromechanical upper transfer 15 extends longitudinally through the entire cleaning device and ensures the further transport of the workpiece.
  • the feed movement is carried out by a positioning motor with stepless start-up and braking characteristics for precise stop, the upper transfer drive 52.
  • the extractor hood 12 is connected to an exhaust system and serves to isolate external influences on the stations of the cleaning device.
  • the workpiece is then turned from the rotary lifting station 1 transferred to an empty station 2.
  • This empty station 2 serves as a lock.
  • the upper transfer 15 transports the workpiece to the third station, that is the washing polygon wheel station 3. This is shown in detail in FIG. 3.
  • the centerpiece of this station is a rotatable polygonal wheel 30, on the circumference of which a total of six holding devices 32 are arranged at 60 ° intervals.
  • the axis of rotation 31 of the polygonal wheel 30 is parallel to the upper transfer 15 and thus to the direction of movement of the workpiece. 3, the workpiece is moved from the front into the image plane, at the level of the axis of rotation 31, but to the right of it.
  • the loading and unloading position 3.1 is located there.
  • a receiving device 32 is located in the loading and unloading position 3.1.
  • the workpiece is locked in the receiving device 32 by means of spring-loaded, self-locking clamping brackets. This locking takes place during the cycle time, and the upper transfer 15 is released from the workpiece.
  • the polygonal wheel 30 of the washing polygonal wheel station 3 is rotated further by one position, which corresponds to 60 °, in the direction of the arrow 33, which is clockwise in FIG. 3. This brings the workpiece into washing position 3.2.
  • the lower part of the washing polygon wheel station 3 is formed by an immersion tank 36 which is filled with washing liquid up to the level of the liquid level 34.
  • the washing liquid level 34 runs above the workpiece in position 3.2, but below the workpiece in position 3.1.
  • the washing liquid is an aqueous liquid that is continuously pumped through a pump system 35 with solids discharge systems and filter devices is reprocessed and continuously circulated.
  • the workpiece In position 3.2, the workpiece is completely surrounded by the washing liquid. It is overhung and can be rotated about its axis 39. This axis of rotation 39 is essentially perpendicular to the polygonal wheel axis 31.
  • nozzles are provided around the workpiece in the holding device 32, which nozzles exert cavitation effects on the workpiece. The workpiece is exposed to steam bubbles across the entire area. For this purpose, the nozzles are arranged depending on the shape of the workpiece to be treated.
  • the jet direction of the nozzles is not constant when it hits the workpiece, but varies slightly. This effect can be achieved by wobbling the workpiece.
  • the axis of rotation 39 of the receiving device 32 executes a kind of wobbling movement with respect to the longitudinal axis of the workpiece held on the receiving device when the workpiece carrier is rotating.
  • the axis of rotation 39 of the receiving device 32 can be tilted on the one hand within the polygon gear plane from the vertical direction on the polygon gear axis of rotation 31, and secondly the axis of rotation 39 can also be oriented by a few degrees (for example 5 or 10 °) from the polygon gear plane itself . In this way, intensive cavitation is achieved that covers all surfaces of the workpiece, which also removes machining residues from blind holes and undercut recesses. There are different angles of incidence of the nozzle jets arranged opposite each other on the workpiece surface.
  • the drive for the wobble rotation is hydraulic or electromechanical.
  • the power supply is provided by a multi-pole pantograph outside the wet area.
  • the workpiece is also in station 3.2 for the duration of a cycle time. It is then conveyed through a further 60 ° together with its receiving device into a second washing position 3.3.
  • This position is accordingly 120 ° from the horizontal origin position 3.1 arranged in the axis of rotation of the polygonal wheel 30. It is therefore also below the washing liquid level 34.
  • the workpiece is accordingly surrounded by the washing liquid in the immersion container 36.
  • the process from item 3.2 is repeated.
  • the nozzles can be arranged differently to coat other positions on the workpiece.
  • the rotation in positions 3.2 and 3.3 can be done either in the same or in opposite directions. It would also be conceivable to use different rotational speeds in the two positions. This can depend on the type of workpiece to be treated. Usually the rotation will run in the same direction at the same speed.
  • the workpiece is now rotated again by 60 ° in the polygon gear plane. It is again at the level of the axis of rotation 31 of the polygonal wheel or the loading and unloading position 3.1, that is to say above the washing liquid level 34.
  • the total residence time within the washing liquid is therefore two cycle times.
  • the workpiece is now in the injection position 3.4; Here, the workpiece is spray-cleaned.
  • the workpiece can be sprayed off in order to remove contaminants still adhering to it.
  • a ring-shaped spray system ensures that the workpiece is acted upon throughout the wobbling rotation of the spatial axis.
  • the workpiece is now rotated by 60 ° into the draining position 3.5.
  • This position lies above the axis of rotation 31 of the polygon wheel. This position is used to drain liquid adhering to the workpiece.
  • the wobbling rotation of the spatial axis continues.
  • the workpiece After a further rotation about the axis of rotation 31 of the polygonal wheel 30, the workpiece reaches the second draining position 3.6, in which the process is continued from the position 3.5.
  • a transport fork 16 of the upper transfer 15 that is released that is to say releases its workpiece, remains approximately in the vicinity of the loading and unloading position 3.1 of the washing polygon wheel station 3; she even drives a short distance out of engagement with the Polygon wheel. If the workpiece that it has delivered is now moved from position 3.1 to position 3.2, the workpiece that was previously in position 3.6 is simultaneously moved to position 3.1. This workpiece is gripped and conveyed by the free transport fork 16, while at the same time the next workpiece moves up from the empty station 2 into the washing polygon wheel station 3 and is locked in the receiving device 32 which is released at the same cycle time.
  • the transport fork 16 of the upper transfer 15 now travels with its workpiece from the washing polygon wheel station 3 into a post-cleaning station 4.
  • a high-pressure jet deburring unit is provided for deburring the oil channel of a cylinder head or the cylinder crankcase.
  • Workpieces with a complicated, difficult-to-access internal structure require, in addition to cleaning with a washing polygon wheel station, such an aftertreatment with lances which have to be introduced into the workpiece.
  • the post-cleaning station 4 can be equipped with a rotating unit or swivel unit which brings the workpiece into a suitable position in order to introduce an automatically movable lance into openings or bores, which then cleans the interior.
  • a solution from the upper transfer 15 takes place. Since a cycle time is generally sufficient for such subsequent cleaning, it is not necessary, however, to provide a polygon gear structure here.
  • the post-cleaning station 4 is generally not filled with a washing liquid. The post-cleaning should not be carried out, for example, in positions 3.5 or 3.6 of the washing polygon wheel station, since then the contaminants, metal splinters etc. removed from the interior of the workpiece, onto the outer contours of the subsequent workpieces to be cleaned in positions 3.2 to 3.4 and into the washing liquid and also would fall on the previously cleaned workpiece in the loading and unloading position 3.1.
  • the upper transfer 15 now transfers the workpiece from the post-cleaning station 4 to the neutral station 5. In this station, the moisture can drip from the interior of the workpiece. At the same time, a lock is thus created between the cleaning stations 3 and 4 on the one hand and the station 6 still to follow.
  • the polygonal wheel drive 51 and the upper transfer drive 52 are arranged in the space of the neutral station 5, of course separated from it by partitions.
  • the polygon wheels in stations 3 and 6 are driven by incremental rotation. When the machine is at a standstill, it is locked by a hydraulically controlled index bolt.
  • the upper transfer 15 conveys the workpiece further into the blow polygon wheel station 6. This generally serves to dry the workpiece. It is also constructed as a polygon wheel (here with the reference number 60) with six positions 6.1 to 6.6 and is operated for the sake of simplicity via the same drive and synchronously as the washing polygon wheel 30 of station 3.
  • the upper transfer 15 leads (cf. FIG. 4) the workpiece into a loading and unloading position 6.1, which is at the same height as the transport level of the stations 1 to 5 and the loading and unloading position 3.1 of the station 3. There is again a release from the transport fork 16 and a lock on the receiving device 62. In contrast to those of the washing polygon wheel, the receiving devices 62 cannot be rotated, since a standing load is preferred for drying.
  • the workpiece is now released from the lock on the receiving device 62 within one cycle time, to a free transport fork 16 of the upper transfer connected and removed and with the next transport fork 16 a new workpiece is inserted in position 6.1.
  • This loading and unloading in positions 3.1 and 6.1 can therefore be carried out very quickly and within a cycle time because lifting or lowering movements do not have to take place at the same time.
  • the workpieces are moved directly to positions 3.1 or 6.1 within the transport level without interfering with each other.
  • the transport fork 16 of the upper transfer 15 now moves the workpiece into the sound insulation station 7.
  • This station 7 serves as an idle cycle and at the same time shields the noise generated by the fans and blowing arrangements of the blowing polygon wheel station 6 from the surroundings.
  • the workpiece is transferred to the lowering station 8 by the upper transfer 15.
  • the workpiece is lowered again from the transport level onto a friction roller conveyor 81.
  • a rotation can take place in order to bring the workpiece into a position in which it can accommodate the next device or in which the friction roller belt 81 can ensure particularly safe removal.
  • An extractor hood 82 shields the cleaning device again from the outside.
  • the total dwell time of a workpiece in the cleaning device in the described embodiment is eighteen cycle times, namely six cycle times in stations 3 and 6 and one cycle time in each of the other stations. With a cycle time of the order of 20 seconds, this would be a dwell time of 6 minutes. The dwell time is thus considerably longer than in known devices. However, there are always eighteen workpieces in the cleaning device at the same time, namely in each station or position one. The throughput of the cleaning device is increased considerably, namely approximately twice.
  • the storage of the receiving devices 32 of the polygon wheel in the washing polygon wheel station 3 is expediently carried out via a bearing housing according to DE-PS 35 39 620, since the washing liquid must react relatively aggressively to lubricants.

Abstract

A cleaning device, especially for metallic work pieces, in particular for removing solid and/or liquid residues such as sand, chips, lubricant or the like, is provided with a dip tank for a washing liquid and nozzles arranged in the tank and connected to a pressure line for washing liquid or air, and also a receiving fixture for receiving the work piece to be cleaned. A plurality of these receiving fixtures are arranged on the periphery of a polygonal wheel. The receiving fixtures are rotatable about an axis which is essentially perpendicular to the axis of the polygonal wheel. In this arrangement, the work pieces are passed through the dip tank during the rotation of the bucket wheel.

Description

Die Erfindung betrifft eine Vorrichtung zum Reinigen von vorzugsweise metallischen Werkstücken, insbesondere zum Beseitigen fester und/oder flüssiger Rückstände, wie Sand, Späne, Schmiermittel oder dgl., mit einem Tauchbehälter für eine Waschflüssigkeit und in dem Behälter angeordneten, mit einer Druckleitung für Waschflüssigkeit oder Luft verbundenen Düsen, sowie mit einer Aufnahmevorrichtung für die Aufnahme des zu reinigenden Werkstückes und mit wenigstens einem um eine im wesentlichen horizontale Achse drehbaren Polygonrad, an dessen Umfang mehrere der Aufnahmevorrichtungen beabstandet voneinander angeordnet sind, und wobei bei der Drehung des Polygonrades wenigstens eines der an den Aufnahmevorrichtungen aufgenommenen Werkstücke in den Tauchbehälter ragt.The invention relates to a device for cleaning preferably metallic workpieces, in particular for removing solid and / or liquid residues such as sand, chips, lubricants or the like, with an immersion container for a washing liquid and arranged in the container, with a pressure line for washing liquid or Air-connected nozzles, as well as with a receiving device for receiving the workpiece to be cleaned and with at least one polygonal wheel rotatable about a substantially horizontal axis, on the circumference of which several of the receiving devices are arranged spaced apart from one another, and at least one of the at the rotation of the polygonal wheel the workpieces picked up protrudes into the immersion container.

Auf Werkstücken der verschiedensten Gestalten aus den unterschiedlichsten Materialien oder Materialzusammensetzungen metallischer und nichtmetallischer Art befinden sich häufig Bearbeitungsrückstände oder Verunreinigungen. Diese haften sowohl an der Außenoberfläche als auch an den Innenwandflächen von Hohlräumen oder Bohrungen oder anderen Ausnehmungen. Es kann sich dabei sowohl um Zwischenprodukte als auch um Fertigerzeugnisse handeln.Machining residues or impurities are often found on workpieces of the most varied shapes made of the most varied materials or material compositions of metallic and non-metallic type. These adhere to both the outer surface and the inner wall surfaces of cavities or bores or other recesses. These can be both intermediate products and finished products.

Aus dem DE 74 14 125 U1 ist eine Vorrichtung zum Reinigen von kleineren Werkstücken wie Guß- und Preßteilen aus Metall oder Kunststoff in einem Bad aus organischen Lösungsmitteln bekannt. Ein motorisch angetriebenes Transportrad dreht Warenkörbe, die die Werkstücke enthalten und die im unteren Bereich in das Lösemittelbad eintauchen. Eine Spritzeinrichtung erzeugt die Werkstücke bespülende Turbulenz im Lösemittel.From DE 74 14 125 U1 a device for cleaning smaller workpieces such as cast and pressed parts made of metal or plastic in a bath made of organic solvents is known. A motorized transport wheel rotates baskets that contain the workpieces and which are immersed in the lower part of the solvent bath. A spraying device generates turbulence in the solvent that flushes the workpieces.

Zur Beschickung und Entleerung des Transportrades sind die Warenkörbe parallel zur Drehachse des Transportrades verschieblich gelagert. Die Warenkörbe enthalten lose die kleinen Werkstücke und sind unbeweglich am Umfang des Transportrandes befestigt. Dadurch werden die Teile bei einer Drehung des Transportrades relativ zum Korb und zueinander durcheinandergewirbelt und so verstärkt dem Lösungsmittel ausgesetzt.To load and empty the transport wheel, the shopping baskets are slidably mounted parallel to the axis of rotation of the transport wheel. The shopping baskets contain the small workpieces loosely and are immovably attached to the circumference of the transport edge. As a result, the parts are whirled together when the transport wheel rotates relative to the basket and with respect to one another and are thus increasingly exposed to the solvent.

Eine andere Reinigungsvorrichtung zum Säubern kleiner Gegenstände, vor allem von Bolzen, Schrauben und anderen Kleinteilen aus Massenproduktion, in Lösungsmittelbädern ist aus der GB 1 446 083 A bekannt. In einem Reinigungskessel ist ein Rad auf einer horizontalen Welle so befestigt, daß der Radumfang nicht unter die Oberfläche des Lösungsmittels reicht, sondern nur die oberhalb des Lösungsmittels befindliche Dampfzone passiert. Auf dem Rad sind in regelmäßigen Abständen zylindrische Trommeln vorgesehen, deren Achse parallel zur Rotationsachse des Rades angeordnet ist. Diese Trommeln nehmen eine Vielzahl der zu reinigenden Kleinteile auf und sind mit einer speziellen Innenstruktur ausgestattet, die bei Drehen der Trommel um die horizontale Achse ein möglichst intensives Durchschütteln und Bewegen der Kleinteile gewährleisten soll.Another cleaning device for cleaning small objects, especially bolts, screws and other small parts from mass production, in solvent baths is known from GB 1 446 083 A. In a cleaning boiler, a wheel is attached to a horizontal shaft so that the wheel circumference does not reach below the surface of the solvent, but only passes through the vapor zone above the solvent. Cylindrical drums are provided on the wheel at regular intervals, the axis of which is arranged parallel to the axis of rotation of the wheel. These drums hold a large number of small parts to be cleaned and are equipped with a special internal structure which is intended to ensure that the small parts are shaken and moved as intensively as possible when the drum is rotated around the horizontal axis.

Derartige Reinigungvorrichtungen mit Transporträdern mit einer sternförmingen Anordnung von mehreren Positionen und Warenkörben oder -trommeln können in Waschanlagen für Gegenstände mit komplizierten Außenumrissen bisher nicht eigesetzt werden. Dies betrifft insbesondere Vorrichtungen und Anlagen, die beispielsweise in der Automobilindustrie zur Behandlung von Motoren oder Getriebewerkstücken eingesetzt werden sollen.Such cleaning devices with transport wheels with a star-shaped arrangement of several positions and shopping baskets or drums have so far not been used in washing systems for objects with complicated outer contours. This applies in particular to devices and systems that are to be used, for example, in the automotive industry to treat engines or gear workpieces.

Bei Reinigungsanlagen für die Automobilindustrie sind beispielsweise Vorrichtungen gemäß dem DE 84 37 870 U1 bekannt. Diese setzt keine Polygonräder ein, vielmehr werden die Werkstücke eizeln separat in einen Tauchbehälter mit einer Waschflüssigkeit eingetaucht, wobei die Werkstücke auf Halteeinrichtungen aufgespannt und mit Hilfe eines Rotationsantriebs Düsenstrahlen in dem Tauchbad ausgesetzt werden, die eine möglichst umfassende Reinigungswirkung erzielen sollen.In cleaning systems for the automotive industry, for example, devices according to DE 84 37 870 U1 are known. This does not use polygonal wheels, rather the workpieces are individually immersed separately in an immersion container with a washing liquid, the workpieces being clamped onto holding devices and, with the aid of a rotary drive, being exposed to jet jets in the immersion bath which are to achieve the most comprehensive cleaning effect possible.

Auch aus der DE 35 39 620 C1 ist eine Reinigungsanlage zum Reinigen insbesondere metallischer Werkstücke be-Die Werkstücke werden au einem Werkstückträger befestigt, der um eine Drehachse rotierbar ist. Insbesondere die Probleme bei der Lagerung der entsprechenden Drehachsen im Hinblick auf die gegen Schmierung aggressive Waschflüssigkeit werden untersucht.DE 35 39 620 C1 also discloses a cleaning system for cleaning, in particular, metallic workpieces. The workpieces are fastened to a workpiece carrier which can be rotated about an axis of rotation. In particular, the problems with the storage of the corresponding axes of rotation with regard to the washing liquid that is aggressive against lubrication are examined.

Diese Reinigungsvorrichtungen haben sich in der Praxis sehr bewährt und werden mit Erfolg eingesetzt. Sie arbeiten bedingt durch die beim Aufspannen erforderliche Zeit jedoch noch nicht mit den gewünschtan Geschwindigkeiten.These cleaning devices have proven themselves in practice and are used successfully. However, due to the time required for clamping, they do not yet work at the desired speeds.

Im allgemeinen stellt der eigentliche Waschvorgang nämlich nur eine von mehreren Stationen einer Reinigungsvorrichtung dar. Diese Anlagen werden beispielsweise in der Automobilindustrie zur Behandlung von zu reinigenden Motoren oder Getriebewerkstücken eingesetzt und bilden damit ihrerseits einen Teil einer Fertigungsstraße. Das Werkstück (der zu reinigende Motor oder Teile desselben) wird auf dem Fördersystem angeliefert und dann in der ersten Station der Reinigungsvorrichtung von einem Halterungsmechanismus ergriffen, durch eine Hubanlage angehoben und durch einen Obertransfer in eine zweite Station überführt. Diese zweite Station ist die eigentliche Waschstation mit dem Behandlungsbad. In ihr wird das zu reinigende Werkstück eingetaucht und gereinigt, dann angehoben und oberhalb des Bades mit Spritzdüsen nachbehandelt bzw. abgetropft.In general, the actual washing process is only one of several stations of a cleaning device. These systems are used, for example, in the automotive industry for the treatment of used to clean engines or gearbox workpieces and in turn form part of a production line. The workpiece (the motor to be cleaned or parts thereof) is delivered to the conveyor system and then gripped by a holding mechanism in the first station of the cleaning device, lifted by a lifting system and transferred to a second station by an upper transfer. This second station is the actual washing station with the treatment bath. The workpiece to be cleaned is immersed and cleaned in it, then raised and aftertreated or drained with spray nozzles above the bath.

Der Obertransfer befördert das Werkstück in weitere Stationen, in denen beispielsweise vorbestimmte Hohlräume noch einmal nachgereinigt werden müssen, das Werkstück raumluftgetrocknet, warmluftgetrocknet oder gekühlt, abgesetzt und vom Obertransfer wieder getrennt werden muß. In jeder Station befindet sich dabei jeweils zu einer bestimmten Zeit ein Werkstück. Der Obertransfer taktet jeweils ein Werkstück von einer Station in die nächste. Die langsamste Station bestimmt daher die Geschwindigkeit des gesamten Systems. In der Hubstation am Anfang der Anlage kann ein neues Werkstück erst dann wieder aufgenommen werden, wenn das vorhergehende Werkstück aus der ersten Station entfernt und damit die Greifer wieder freigegeben sind.The upper transfer transports the workpiece to further stations, in which, for example, predetermined cavities have to be cleaned again, the workpiece has to be room-air-dried, warm-air-dried or cooled, deposited and separated from the upper transfer. There is a workpiece in each station at a certain time. The upper transfer cycles a workpiece from one station to the next. The slowest station therefore determines the speed of the entire system. A new workpiece can only be picked up in the lifting station at the beginning of the system when the previous workpiece is removed from the first station and the grippers are thus released again.

Die Gesamttaktzeit besteht daher aus der Zeitdauer, in der das Werkstück in die langsamste Station, nämlich die Waschstation, hineinbefördert wird zuzüglich der Behandlungszeit in dieser Station und dem Herausfördern aus der Station, bis die Greifer wieder frei und zur Aufnahme des nächsten Werkstückes bereit sind.The total cycle time therefore consists of the time in which the workpiece is conveyed into the slowest station, namely the washing station, plus the treatment time in this station and the conveying out of the station until the grippers are free again Of the next workpiece are ready.

Die Taktzeiten derartiger Reinigungsvorrichtungen liegen im Bereich um 40 Sekunden und sind praktisch nicht mehr reduzierbar.The cycle times of such cleaning devices are in the range of around 40 seconds and can practically no longer be reduced.

Es besteht jedoch die Forderung, die Taktzeiten - gerade in der Kraftfahrzeugindustrie - deutlich zu verkürzen, da die Werkstücke mit höheren Geschwindigkeiten angeliefert werden könnten.However, there is a requirement to significantly reduce cycle times - especially in the motor vehicle industry - since the workpieces could be delivered at higher speeds.

Der Einsatz von Transporträdern mit Warenkörben verbietet sich, wie obenstehend erläutert, von selbst. Bei aufgespannten Werkstücken in Transporträdern ähnlich dem Stand der Technik wäre die Reinigungswirkung unbefriedigend, da die Düsen für Waschflüssigkeit oder Luft die Werkstrücke nicht von allen Seiten beaufschlagen könnten und die in diesen Transporträdern durch das Durcheinanderschütteln der Kleinteile entfalteten Effekte nicht auftreten.The use of transport wheels with shopping baskets, as explained above, is self-evident. In the case of clamped workpieces in transport wheels similar to the prior art, the cleaning effect would be unsatisfactory since the nozzles for washing liquid or air could not act on the workpieces from all sides and in them Transport wheels do not occur due to the shaking of the small parts.

Aufgabe der Erfindung ist es demgegenüber, eine auch für anspruchsvollere Werkstücke geeignete und dennoch relativ schneller arbeitende Vorrichtung vorzuschlagen.In contrast, the object of the invention is to propose a device which is also suitable for more demanding workpieces and nevertheless works relatively faster.

Diese Aufgabe wird dadurch gelöst, daß die Aufnahmevorrichtungen mindestens eines Polygonrades um eine zusätzliche Drehachse rotierbar sind, und daß die zusätzliche Drehachse ungefähr senkrecht auf der Achse des Polygonrades steht.This object is achieved in that the receiving devices of at least one polygonal wheel can be rotated about an additional axis of rotation, and in that the additional axis of rotation is approximately perpendicular to the axis of the polygonal wheel.

Durch diese Maßnahme kann die Taktzeit gegenüber separat arbeitenden Reinigungsvorrichtungen praktisch auf die Hälfe veringert werden. Durch den Einsatz des Polygonrades addieren sich nicht mehr die Zeiten für die Beförderung und für die Behandlung, sie werden vielmehr parallel ausgeführt. In der Reinigungsvorrichtung befinden sich dadurch gleichzeitig mehrere Werkstücke, deren Behandlung jedoch genau so gründlich ist wie bisher. Der Durchsatz an Werkstücken pro Zeit kann so auf etwa das Doppelte gesteigert werden, obwohl unter Umständen jedes einzelne Werkstück mehr Zeit in der gesamten Reinigungsanlage verbringt.As a result of this measure, the cycle time can be practically reduced to half compared to separately operating cleaning devices. By using the polygon wheel, the times for transportation and treatment no longer add up, but rather are carried out in parallel. In the cleaning device This means that there are several workpieces at the same time, but their treatment is just as thorough as before. The throughput of workpieces per time can be doubled, although under certain circumstances each individual workpiece spends more time in the entire cleaning system.

Polygonräder mit einer sternförmigen Anordnung von mehreren Positionen sind zwar bekannt, ihr Einsatz in Waschanlagen ist jedoch begrenzt. Bisher war ledig lich daran gedacht, die Werkstücke am Umfang des Polygonrades im Spritzverfahren zu behandeln und die Trocknung in einem zweiten Polygonrad vorzunehmen. Dies führt jedoch dazu, daß das Schmutzwasser stets von den oberen Positionen wieder auf die Werkstücke in den unteren Position fällt und so das Ergebnis des Reinigungsprozesses gefährdet.Polygon wheels with a star-shaped arrangement of several positions are known, but their use in car washes is limited. Until now, the only thought was to treat the workpieces on the circumference of the polygon wheel by spraying and to dry them in a second polygon wheel. However, this means that the dirty water always falls from the upper positions back onto the workpieces in the lower position and thus jeopardizes the result of the cleaning process.

Diese Probleme treten gemäß der Erfindung nicht auf. Die Nachreinigung findet in einer anderen Station der Reinigungsvorrichtung statt; eine Verschmutzung der Waschflüssigkeit und eine Rückverschmutzung des Werkstückes durch die Nachreinigung ist daher ausgeschlossen. Der Schmutzabbau erfolgt gleichzeitig in zwei Stufen (weitere sind denkbar, aber nicht erforderlich), was den Reinheitsgrad am Werkstück erhöht.These problems do not arise according to the invention. The post-cleaning takes place in another station of the cleaning device; Soiling of the washing liquid and back soiling of the workpiece through subsequent cleaning is therefore excluded. Dirt is removed in two stages at the same time (more are conceivable but not necessary), which increases the degree of purity on the workpiece.

Besonders vorteilhaft ist die Ausführungsform eines Polygonrades mit sechs Aufnahmevorrichtungen, in denen das Werkstück gehalten werden kann. Von diesen jeweils um 60° zueinander versetzten Aufnahmevorrichtungen befinden sich zwei (die beiden unteren) Positionen unterhalb des Spiegels des Tauchbades. Dadurch ist ein besonders vorteilhafter Reinigungsprozeß möglich, da Düsen aus verschiedenen Richtungen auf das Werkstück gerichtet werden können.The embodiment of a polygon wheel with six holding devices in which the workpiece can be held is particularly advantageous. Of these receptacles, each offset by 60 °, there are two (the two lower) positions below the level of the immersion bath. This makes a particularly advantageous cleaning process possible, since nozzles can be directed onto the workpiece from different directions.

Das Rotieren des Werkstückes um eine Längsachse etwa senkrecht zur Polygonraddrehachse ermöglicht es, daß die Werkstücke ebenfalls im wesentlichen in der Polygonradebene liegen und sich beim Rotieren nicht aus dieser entfernen. Neben dem erstrebenswerten Effekt, daß dadurch die Bautiefe verringert wird, ist zugleich eine Anordnung der Düsen sehr dicht an dem zu reinigenden Werkstück möglich.The rotation of the workpiece about a longitudinal axis approximately perpendicular to the axis of rotation of the polygonal gear enables the workpieces to also lie essentially in the plane of the polygonal gear and do not move away from it during rotation. In addition to the desirable effect that the overall depth is reduced, an arrangement of the nozzles very close to the workpiece to be cleaned is also possible.

Ein ganz besonderer Vorteil entsteht dabei dann, wenn die Düsen einander gegenüberliegend auf verschiedenen Seiten der Polygonradebene sowie im Abstand von dem einzutauchenden Werkstück angeordnet sind, und wenn die von ihnen abgegebene Strömung schräg zueinander versetzt auf das Werkstück trifft, so daß sich eine Flüssigkeitswalze um das Werkstück bildet.A very special advantage arises when the nozzles are arranged opposite one another on different sides of the polygonal wheel plane and at a distance from the workpiece to be immersed, and when the flow emitted by them hits the workpiece at an angle to one another, so that a liquid roller surrounds it Workpiece forms.

Neben der Eigenbewegung des Werkstückes um seine längs auf der Polygonradachse stehende Drehachse wird auf diese Weise eine zweite Bewegung überlagert. Dies begünstigt insbesondere den Abtransport abgelöster Schmutzteilchen etc. und die ständige Umwälzung des Lösungsmittelgemisches innerhalb des Tauchbades.In addition to the intrinsic movement of the workpiece about its axis of rotation, which is along the polygonal wheel axis, a second movement is superimposed in this way. This particularly favors the removal of detached dirt particles etc. and the constant circulation of the solvent mixture within the immersion bath.

Bevorzugt ist es dabei, wenn die Drehrichtung der Aufnahmevorrichtung des Werkstückes um seine zusätzliche Drehachse der Drehrichtung dieser Flüssigkeitswalze entgegengesetzt ist. Dadurch wird der Effekt weiter verstärkt.It is preferred if the direction of rotation of the receiving device of the workpiece about its additional axis of rotation is opposite to the direction of rotation of this liquid roller. This further enhances the effect.

Bei einer Ausführungsform, bei der gleichzeitig zwei Positionen unterhalb des Spiegels des Tauchbades von Werkstücken besetzt sind, ist es bevorzugt, wenn die Drehrichtung der Aufnahmevorrichtungen der Werkstücke in den beiden unterhalb des Waschflüssigkeitsspiegels befindlichen Positionen einander entgegengesetzt ist.In an embodiment in which two positions below the level of the immersion bath are simultaneously occupied by workpieces, it is preferred if the direction of rotation of the receiving devices of the workpieces in the two below the level of the washing liquid positions are opposite to each other.

Dies vor allem in Kombination mit der vorbeschriebenen Flüssigkeitswalze ermöglicht es, bei insbesondere unregelmäßig geformten oder mit Hinterschneidungen versehenen Werkstücken auch besonders schlecht zu erreichende Partien, etwa von Getrieben oder Kurbelwellen, noch mit strömender Flüssigkeit zu beaufschlagen.This, in particular in combination with the liquid roller described above, makes it possible to still apply flowing liquid to workpieces which are particularly difficult to reach, for example of gears or crankshafts, in the case of workpieces which are in particular irregularly shaped or provided with undercuts.

Für beide Positionen wird zwar die gleiche Geschwindigkeit bevorzugt, abhängig von der Art des Werkstückes käme es jedoch auch in Frage, an den beiden Positionen für verschiedene Drehgeschwindigkeiten des rotierenden Werkstückes zu sorgen.Although the same speed is preferred for both positions, depending on the type of workpiece, it would also be possible to provide different rotational speeds of the rotating workpiece at the two positions.

Aus der GB 2 122 566 A ist eine Reinigungsvorrichtung etwas anderer Art bekannt. Sie besitzt u.a. im Anschluß an ein Flüssigkeitsbad eine Berieselungsstation, in der die zu reinigenden Gegenstände mit sauberem Wasser besprüht werden.From GB 2 122 566 A a cleaning device of a slightly different type is known. Among other things, Following a liquid bath, a sprinkling station in which the objects to be cleaned are sprayed with clean water.

Demgegenüber ist in der vorliegenden Anmeldung eine Nachreinigungsstation vorgesehen, die in Achsrichtung der Polygonradachse von dem Polygonrad beabstandet und außer Eingriff mit dem Tauchbehälter ist und ausfahrbare Lanzen zur Reinigung des Innenraumes des Werkstückes und/oder bewegliche Systeme zur gezielten Nachbehandlung aufweist.In contrast, in the present application, a post-cleaning station is provided which is spaced from the polygon gear in the axial direction of the polygon gear axis and is out of engagement with the immersion container and has extendable lances for cleaning the interior of the workpiece and / or movable systems for targeted post-treatment.

Mit einer solchen Nachbehandlungsstation lassen sich auch innere Bohrungen von Motorgehäusen gezielt reinigen, die mit Düsen in den Tauchbädern nicht erreicht werden können.With such a post-treatment station, internal bores of motor housings can also be cleaned in a targeted manner that cannot be reached with nozzles in the immersion baths.

Vorteilhaft wird auch die Trocknung in einem ähnlich aufgebauten, sechs Positionen aufweisenden Polygonrad vorgenommen. Dieses kann auf der gleichen Drehachse angeordnet und synchron angetrieben werden. Eine mehrstufige Trocknung - Abtropfen, pulsierendes und/oder kontinuierliches Anblasen der Außen- bzw. Ausblasen der Innenkonturen mit Ventilatorluft oder komprimierter (Druck-) Luft - in verschiedenen Lagen wird so möglich.Drying is also advantageously carried out in a polygon wheel of a similar design with six positions. This can be arranged on the same axis of rotation and driven synchronously. Multi-stage drying - dripping, pulsating and / or continuous blowing on the outside or blowing out the inside contours with fan air or compressed (compressed) air - in different positions is possible.

Im folgenden wird anhand der Zeichnung ein besonders bevorzugtes Ausführungsbeispiel der Erfindung im einzelnen beschrieben.A particularly preferred exemplary embodiment of the invention is described in detail below with reference to the drawing.

Es zeigen:

  • Fig. 1 einen vertikalen Längsschnitt durch die gesamte Reinigungsvorrichtung;
  • Fig. 2 eine teilweise geschnittene Aufsicht auf die Reinigungsvorrichtung aus Fig. 1;
  • Fig. 3 einen vertikalen Querschnitt durch die Reinigungsvorrichtung aus Fig. 1 in Höhe der dritten Station;
  • Fig. 4 einen vertikalen Querschnitt durch die Reinigungsvorrichtung aus Fig. 1 in Höhe der sechsten Station.
Show it:
  • 1 shows a vertical longitudinal section through the entire cleaning device.
  • FIG. 2 is a partially sectioned top view of the cleaning device from FIG. 1;
  • 3 shows a vertical cross section through the cleaning device from FIG. 1 at the level of the third station;
  • Fig. 4 is a vertical cross section through the cleaning device of Fig. 1 at the sixth station.

Das im folgenden beschriebene Ausführungsbeispiel besitzt insgesamt acht Stationen, in denen das zu reinigende Werkstück nacheinander behandelt wird.The exemplary embodiment described below has a total of eight stations in which the workpiece to be cleaned is treated one after the other.

Die Reinigungsvorrichtung ist z .B. in einen vollautomatischen Fertigungsablauf, beispielsweise einer Transferstraße für Zylinderkurbelgehäuse, Motoren oder Zylinderköpfe integriert. Das Werkstück selbst ist in den Figuren nur symbolisch angedeutet.The cleaning device is e.g. integrated into a fully automated production process, for example a transfer line for cylinder crankcases, engines or cylinder heads. The workpiece itself is only indicated symbolically in the figures.

Es wird zunächst über eine Friktionsrollenbahn 11 (vgl. Fig.1 und 2) der Reinigungsvorrichtung zugeführt. Die Friktionsrollenbahn 11 weist (nicht dargestellt) eine Wechselsperre für taktgesteuerte Werkstückzuführung auf und liefert jedes Werkstück in der gleichen Lage an.It is first fed to the cleaning device via a friction roller conveyor 11 (see FIGS. 1 and 2). The friction roller conveyor 11 (not shown) has a change lock for clock-controlled workpiece feed and delivers each workpiece in the same position.

Die Friktionsrollenbahn 11 endet unter einer Dunsthaube 12 in der ersten Station, das ist die Drehhubstation 1. In der Drehhubstation 1 wird das Werkstück auf Transportstifte aufgenommen und hydraulisch/mechanisch auf ein Transportniveau der Reinigungsvorrichtung angehoben. Gleichzeitig kann eine Drehbewegung in eine Querlage vorgenommen werden, wenn dies bei dem Werkstücktyp wünschenswert oder zweckmäßig ist.The friction roller conveyor 11 ends under an extractor hood 12 in the first station, that is the rotary lifting station 1. In the rotary lifting station 1, the workpiece is picked up on transport pins and raised hydraulically / mechanically to a transport level of the cleaning device. At the same time, a rotational movement into a transverse position can be carried out if this is desirable or expedient for the type of workpiece.

Nach dem Anheben auf das Transportniveau übernimmt der Obertransfer 15 das Werkstück auf einer Transportgabel 16. Jede Transportgabel 16 ist z.B. mit zwei konisch gehärteten Stiften versehen, die in Zentrierbohrungen am Werkstück oder an einer Vorrichtung zum definitiven Transport des Werkstückes eingreifen. Die Transportgabel 16 kann auch schon beim hydraulischen Anheben eingesetzt werden.After lifting to the transport level, the upper transfer 15 takes over the workpiece on a transport fork 16. Each transport fork 16 is e.g. Equipped with two conically hardened pins that engage in center holes on the workpiece or on a device for the definitive transport of the workpiece. The transport fork 16 can also be used for hydraulic lifting.

Der elektromechaniche Obertransfer 15 erstreckt sich längs durch die gesamte Reinigungsvorrichtung und sorgt für den weiteren Transport des Werkstückes. Die Vorschubbewegung erfolgt durch einen Positioniermotor mit stufenloser Anfahr- und Bremscharakteristik für genauen Stop, den Obertransferantrieb 52.The electromechanical upper transfer 15 extends longitudinally through the entire cleaning device and ensures the further transport of the workpiece. The feed movement is carried out by a positioning motor with stepless start-up and braking characteristics for precise stop, the upper transfer drive 52.

Die Dunsthaube 12 ist an ein Abluftsystem angeschlossen und dient der Abschottung von Außeneinflüssen auf die Stationen der Reinigungsvorrichtung.The extractor hood 12 is connected to an exhaust system and serves to isolate external influences on the stations of the cleaning device.

Aus der Drehhubstation 1 wird das Werkstück anschließend in eine Leerstation 2 überführt. Diese Leerstation 2 dient als Schleuse. Nach Ablauf der Taktzeit, Untergrenze größenordnungsmäßig etwa 20 Sekunden, befördert der Obertransfer 15 das Werkstück in die dritte Station, das ist die Waschpolygonradstation 3. Diese ist im einzelnen in Fig. 3 dargestellt. Kernstück dieser Station ist ein drehbares Polygonrad 30, auf dessen Umfang im Abstand von jeweils 60° insgesamt sechs Aufnahmevorrichtungen 32 angeordnet sind.The workpiece is then turned from the rotary lifting station 1 transferred to an empty station 2. This empty station 2 serves as a lock. After the cycle time, the lower limit of the order of magnitude about 20 seconds, the upper transfer 15 transports the workpiece to the third station, that is the washing polygon wheel station 3. This is shown in detail in FIG. 3. The centerpiece of this station is a rotatable polygonal wheel 30, on the circumference of which a total of six holding devices 32 are arranged at 60 ° intervals.

Die Drehachse 31 des Polygonrades 30 ist parallel zum Obertransfer 15 und damit zur Bewegungsrichtung des Werkstückes. In der Darstellung der Fig. 3 wird das Werkstück von vorn in die Bildebene gefahren, und zwar in Höhe der Drehachse 31, aber rechts von ihr. Dort befindet sich die Be- und Entladeposition 3.1. In der Be- und Entladeposition 3.1 befindet sich eine Aufnahmevorrichtung 32. In der Aufnahmevorrichtung 32 wird das Werkstück durch federgespannte, selbsthemmende Klemmbügel arretiert. Während der Taktzeit findet diese Arretierung statt, außerdem wird der Obertransfer 15 vom Werkstück gelöst.The axis of rotation 31 of the polygonal wheel 30 is parallel to the upper transfer 15 and thus to the direction of movement of the workpiece. 3, the workpiece is moved from the front into the image plane, at the level of the axis of rotation 31, but to the right of it. The loading and unloading position 3.1 is located there. A receiving device 32 is located in the loading and unloading position 3.1. The workpiece is locked in the receiving device 32 by means of spring-loaded, self-locking clamping brackets. This locking takes place during the cycle time, and the upper transfer 15 is released from the workpiece.

Im Anschluß an die Taktzeit der Beschickung wird das Polygonrad 30 der Waschpolygonradstation 3 um eine Position, das entspricht 60°, in Richtung des Pfeiles 33, das ist im Uhrzeigersinn der Fig. 3, weitergedreht. Dadurch gelangt das Werkstück in die Waschposition 3.2. Der untere Teil der Waschpolygonradstation 3 wird von einem Tauchbehälter 36 gebildet, der bis zur Höhe des Flüssigkeitsspiegels 34 mit Waschflüssigkeit gefüllt ist. Der Waschflüssigkeitsspiegel 34 verläuft oberhalb des Werkstückes in der Position 3.2, aber unterhalb des Werkstückes in der Position 3.1. Die Waschflüssigkeit ist eine wässerige Flüssigkeit, die über eine Pumpenanlage 35 mit Feststoffaustragesystemen und Filtereinrichtungen kontinuierlich wieder aufbereitet und ständig umgewälzt wird.Following the cycle time of the loading, the polygonal wheel 30 of the washing polygonal wheel station 3 is rotated further by one position, which corresponds to 60 °, in the direction of the arrow 33, which is clockwise in FIG. 3. This brings the workpiece into washing position 3.2. The lower part of the washing polygon wheel station 3 is formed by an immersion tank 36 which is filled with washing liquid up to the level of the liquid level 34. The washing liquid level 34 runs above the workpiece in position 3.2, but below the workpiece in position 3.1. The washing liquid is an aqueous liquid that is continuously pumped through a pump system 35 with solids discharge systems and filter devices is reprocessed and continuously circulated.

In der Position 3.2 ist das Werkstück vollständig von der Waschflüssigkeit umgeben. Es ist fliegend gelagert und kann um seine Achse 39 gedreht werden. Diese Drehachse 39 steht im wesentlichen senkrecht auf der Polygonradachse 31. In der Position 3.2 sind um das Werkstück in der Aufnahmevorrichtung 32 herum Düsen vorgesehen, die auf das Werkstück Kavitationseffekte ausüben. Es erfolgt so eine flächendeckende Beaufschlagung des Werkstückes mit Dampfblasen. Die Düsen werden zu diesem Zweck abhängig von der Form des zu behandelnden Werkstückes angeordnet.In position 3.2, the workpiece is completely surrounded by the washing liquid. It is overhung and can be rotated about its axis 39. This axis of rotation 39 is essentially perpendicular to the polygonal wheel axis 31. In position 3.2, nozzles are provided around the workpiece in the holding device 32, which nozzles exert cavitation effects on the workpiece. The workpiece is exposed to steam bubbles across the entire area. For this purpose, the nozzles are arranged depending on the shape of the workpiece to be treated.

Von Vorteil ist es, wenn die Strahlrichtung der Düsen beim Auftreffen auf das Werkstück nicht konstant ist, sondern leicht variiert. Dieser Effekt kann durch eine Taumelbewegung des Werkstückes erreicht werden. Hierzu wird dafür gesorgt, daß die Drehachse 39 der Aufnahmevorrichtung 32 gegenüber der Längsachse des auf der Aufnahmevorrichtung gehaltenen Werkstückes bei rotierendem Werkstückträger eine Art Taumelbewegung ausführt. Zu diesem Zweck kann die Drehachse 39 der Aufnahmevorrichtung 32 zum einen innerhalb der Polygonradebene aus der Richtung vertikal auf der Polygonraddrehachse 31 gekippt werden, zum zweiten kann auch eine Orientierung der Drehachse 39 um einige Grade (beispielsweise 5 oder 10°) aus der Polygonradebene selbst erfolgen. Auf diese Weise wird eine intensive und alle Flächen des Werkstückes erfassende Kavitation erzielt, die auch Bearbeitungsrückstände aus Sackbohrungen und hinterschnittene Ausnehmungen beseitigt. Es ergeben sich unterschiedliche Auftreffwinkel der jeweils gegenüberliegend angeordneten Düsenstrahlen auf die Werkstückoberfläche.It is advantageous if the jet direction of the nozzles is not constant when it hits the workpiece, but varies slightly. This effect can be achieved by wobbling the workpiece. For this purpose, it is ensured that the axis of rotation 39 of the receiving device 32 executes a kind of wobbling movement with respect to the longitudinal axis of the workpiece held on the receiving device when the workpiece carrier is rotating. For this purpose, the axis of rotation 39 of the receiving device 32 can be tilted on the one hand within the polygon gear plane from the vertical direction on the polygon gear axis of rotation 31, and secondly the axis of rotation 39 can also be oriented by a few degrees (for example 5 or 10 °) from the polygon gear plane itself . In this way, intensive cavitation is achieved that covers all surfaces of the workpiece, which also removes machining residues from blind holes and undercut recesses. There are different angles of incidence of the nozzle jets arranged opposite each other on the workpiece surface.

Der Antrieb für die Taumeldrehbewegung ist hydraulisch oder elektromechanisch. Die Stromversorgung ist durch einen mehrpoligen Stromabnehmer außerhalb des Naßbereiches vorgesehen.
Auch in der Station 3.2 befindet sich das Werkstück für die Dauer einer Taktzeit. Anschließend wird es um weitere 60° mitsamt seiner Aufnahmevorrichtung in eine zweite Waschposition 3.3 befördert.
The drive for the wobble rotation is hydraulic or electromechanical. The power supply is provided by a multi-pole pantograph outside the wet area.
The workpiece is also in station 3.2 for the duration of a cycle time. It is then conveyed through a further 60 ° together with its receiving device into a second washing position 3.3.

Diese Position ist demnach 120° von der horizontalen, in Drehachsebene des Polygonrades 30 angeordneten Ursprungsposition 3.1 entfernt. Sie liegt damit ebenfalls unterhalb des Waschflüssigkeitspiegels 34. Auch hier ist das Werkstück demnach von der Waschflüssigkeit in dem Tauchbehälter 36 umgeben. Es wiederholt sich der Vorgang aus der Position 3.2. Die Düsen können dabei anders angeordnet sein, um andere Positionen des Werkstückes zu bestreichen. Das Rotieren in den Positionen 3.2 und 3.3 kann dabei entweder gleich- oder gegenläufig erfolgen. Denkbar wäre es auch, in den beiden Positionen unterschiedliche Rotationsgeschwindigkeiten einzusetzen. Dies kann von der Art des zu behandelnden Werkstückes abhängen. Üblicherweise wird eine gleichläufige Rotation mit gleicher Geschwindigkeit erfolgen.This position is accordingly 120 ° from the horizontal origin position 3.1 arranged in the axis of rotation of the polygonal wheel 30. It is therefore also below the washing liquid level 34. Here, too, the workpiece is accordingly surrounded by the washing liquid in the immersion container 36. The process from item 3.2 is repeated. The nozzles can be arranged differently to coat other positions on the workpiece. The rotation in positions 3.2 and 3.3 can be done either in the same or in opposite directions. It would also be conceivable to use different rotational speeds in the two positions. This can depend on the type of workpiece to be treated. Usually the rotation will run in the same direction at the same speed.

Nach Ablauf auch dieser Taktzeit wird das Werkstuck jetzt erneut um 60° in der Polygonradebene weitergedreht. Es liegt damit wieder auf der Höhe der Drehachse 31 des Polygonrades bzw. der Be- und Entladeposition 3.1, also oberhalb des Waschflüssigkeitsspiegels 34. Die Gesamtverweildauer innerhalb der Waschflüssigkeit beträgt demnach zwei Taktzeiten.After this cycle time has elapsed, the workpiece is now rotated again by 60 ° in the polygon gear plane. It is again at the level of the axis of rotation 31 of the polygonal wheel or the loading and unloading position 3.1, that is to say above the washing liquid level 34. The total residence time within the washing liquid is therefore two cycle times.

Das Werkstück befindet sich nun in der Spritzposition 3.4; hier erfolgt eine Spritznachreinigung des Werkstücks.The workpiece is now in the injection position 3.4; Here, the workpiece is spray-cleaned.

Hier kann, ggf. unter weiterer Drehung des Werkstückes um die Drehachse der Aufnahmevorrichtung 32, ein Abspritzen des Werkstückes erfolgen, um noch anhaftende Verunreinigungen zu entfernen. Dabei sorgt ein ringförmiges Spritzsystem bei der taumelnden Raumachsendrehbewegung für die flächendeckende Beaufschlagung des Werkstückes.Here, possibly with further rotation of the workpiece about the axis of rotation of the receiving device 32, the workpiece can be sprayed off in order to remove contaminants still adhering to it. A ring-shaped spray system ensures that the workpiece is acted upon throughout the wobbling rotation of the spatial axis.

Nach einer weiteren Taktzeit wird das Werkstück jetzt um 60° in die Abtropfposition 3.5 weitergedreht. Diese Position liegt oberhalb der Drehachse 31 des Polygonrades. Diese Position dient dem Abtropfen von an dem Werkstück anhaftender Flüssigkeit. Auch hier wird die taumelnde Raumachsendrehbewegung fortgesetzt.After a further cycle time, the workpiece is now rotated by 60 ° into the draining position 3.5. This position lies above the axis of rotation 31 of the polygon wheel. This position is used to drain liquid adhering to the workpiece. Here too, the wobbling rotation of the spatial axis continues.

Nach einer weiteren Drehung um die Drehachse 31 des Polygonrades 30 gelangt das Werkstück in die zweite Abtropfposition 3.6, in der der Vorgang aus der Position 3.5 fortgesetzt wird.After a further rotation about the axis of rotation 31 of the polygonal wheel 30, the workpiece reaches the second draining position 3.6, in which the process is continued from the position 3.5.

Die nächste Drehung um 60° führt das Werkstück nun wieder in die ursprüngliche Be- und Entladeposition 3.1 zurück. Hier erfolgt die Entriegelung aus der Aufnahmevorrichtung 32 und der erneute Anschluß an den Obertransfer 15. Zu beachten ist, daß innerhalb der Taktzeit das Werkstück vom Obertransfer aufgenommen und transportiert werden muß und daß während der Taktzeit auch noch das nächste Werkstück durch den Obertransfer angeliefert, von diesem gelöst und an der Aufnahmevorrichtung 32 angebracht werden muß.The next rotation by 60 ° leads the workpiece back to the original loading and unloading position 3.1. Here the unlocking from the receiving device 32 and the renewed connection to the upper transfer 15 take place. It should be noted that within the cycle time the workpiece must be picked up and transported by the upper transfer and that during the cycle time the next workpiece must also be delivered by the upper transfer, by this must be solved and attached to the receiving device 32.

Damit dies erfolgen kann, verbleibt eine freiwerdende, also ihr Werkstück abgebende Transportgabel 16 des Obertransfers 15 etwa in der Nähe der Be- und Entladeposition 3.1 der Waschpolygonradstation 3; sie fährt sogar ein kurzes Stück zurück außer Eingriff mit dem Polygonrad. Wird nun das von ihr abgegebene Werkstück aus der Position 3.1 in die Position 3.2 verbracht, so rückt gleichzeitig das bisher in der Position 3.6 befindliche Werkstück auf die Position 3.1. Dieses Werkstück wird von der freien Transportgabel 16 ergriffen und abgefördert, während gleichzeitig aus der Leerstation 2 das nächste werkstück in die Waschpolygonradstation 3 nachrückt und noch in der gleichen Taktzeit in der freiwerdenden Aufnahmevorrichtung 32 arretiert wird.So that this can take place, a transport fork 16 of the upper transfer 15 that is released, that is to say releases its workpiece, remains approximately in the vicinity of the loading and unloading position 3.1 of the washing polygon wheel station 3; she even drives a short distance out of engagement with the Polygon wheel. If the workpiece that it has delivered is now moved from position 3.1 to position 3.2, the workpiece that was previously in position 3.6 is simultaneously moved to position 3.1. This workpiece is gripped and conveyed by the free transport fork 16, while at the same time the next workpiece moves up from the empty station 2 into the washing polygon wheel station 3 and is locked in the receiving device 32 which is released at the same cycle time.

In der Waschpolygonradstation 3 befinden sich also gleichzeitig sechs Werkstücke in den Positionen 3.1 bis 3.6.In the washing polygon wheel station 3 there are therefore six workpieces in positions 3.1 to 3.6 at the same time.

Die Transportgabel 16 des Obertransfers 15 fährt jetzt mit ihrem Werkstück aus der Waschpolygonradstation 3 in eine Nachreinigungsstation 4. In dieser ist beispielsweise eine Hochdruckstrahl-Entgrateinheit für das Entgraten des Ölkanals eines Zylinderkopfes oder des Zylinderkurbelgehäuses vorgesehen. Werkstücke mit einer komplizierten, schwerzugänglichen Innenstruktur erfordern zusätzlich zu der Reinigung mit einer Waschpolygonradstation noch eine derartige Nachbehandlung mit Lanzen, die in das Werkstück hineingeführt werden müssen.The transport fork 16 of the upper transfer 15 now travels with its workpiece from the washing polygon wheel station 3 into a post-cleaning station 4. In this, for example, a high-pressure jet deburring unit is provided for deburring the oil channel of a cylinder head or the cylinder crankcase. Workpieces with a complicated, difficult-to-access internal structure require, in addition to cleaning with a washing polygon wheel station, such an aftertreatment with lances which have to be introduced into the workpiece.

Damit dies möglich ist, kann die Nachreinigungsstation 4 mit einer Dreheinheit oder Schwenkeinheit ausgerüstet sein, die das Werkstück in eine geeignete Lage bringt, um eine automatisch fahrbare Lanze in Öffnungen oder Bohrungen einzubringen, die dann den Innenraum reinigt. Hierzu erfolgt wiederum eine Lösung vom Obertransfer 15. Da für derartige Nachreinigungen im allgemeinen eine Taktzeit ausreicht, ist es aber nicht erforderlich, hier eine Polygonradstruktur vorzusehen. Die Nachreinigungsstation 4 ist im allgemeinen nicht mit einer Waschflüssigkeit gefüllt. Die Nachreinigung sollte nicht beispielsweise in der Position 3.5 oder 3.6 der Waschpolygonradstation erfolgen, da dann die aus dem Innenraum des Werkstückes entfernten Verunreinigungen, Metallsplitter etc. auf die gerade zu reinigenden Außenkonturen der nachfolgenden Werkstücke in den Positionen 3.2 bis 3.4 und in die Waschflüssigkeit und auch auf das gerade vorher gereinigte Werkstück in der Be- und Entladeposition 3.1 fallen würden.To make this possible, the post-cleaning station 4 can be equipped with a rotating unit or swivel unit which brings the workpiece into a suitable position in order to introduce an automatically movable lance into openings or bores, which then cleans the interior. Here again, a solution from the upper transfer 15 takes place. Since a cycle time is generally sufficient for such subsequent cleaning, it is not necessary, however, to provide a polygon gear structure here. The post-cleaning station 4 is generally not filled with a washing liquid. The post-cleaning should not be carried out, for example, in positions 3.5 or 3.6 of the washing polygon wheel station, since then the contaminants, metal splinters etc. removed from the interior of the workpiece, onto the outer contours of the subsequent workpieces to be cleaned in positions 3.2 to 3.4 and into the washing liquid and also would fall on the previously cleaned workpiece in the loading and unloading position 3.1.

In der Nachreinigungsstation 4 fallen diese Verunreinigungen auf den Boden und können dort mit herkömmlichen Verunreinigungs-Beseitigungsanlagen abgeführt werden.In the post-cleaning station 4, these impurities fall to the floor and can be removed there using conventional impurity removal systems.

Aus der Nachreinigungsstation 4 überführt der Obertransfer 15 jetzt das Werkstück in die Neutralstation 5. In dieser Station kann die Feuchtigkeit aus dem Innenraum des Werkstückes abtropfen. Zugleich wird so eine Schleuse zwischen den Reinigungsstationen 3 und 4 einerseits sowie der noch folgenden Station 6 geschaffen.The upper transfer 15 now transfers the workpiece from the post-cleaning station 4 to the neutral station 5. In this station, the moisture can drip from the interior of the workpiece. At the same time, a lock is thus created between the cleaning stations 3 and 4 on the one hand and the station 6 still to follow.

Im Raum der Neutralstation 5, von dieser natürlich durch Zwischenwände getrennt, ist der Polygonradantrieb 51 und der Obertransferantrieb 52 angeordnet. Der Antrieb der Polygonräder in den Stationen 3 und 6 erfolgt durch schrittweise Drehung. Während des Stillstandes erfolgt eine Arretierung durch einen hydraulisch gesteuerten Indexbolzen.The polygonal wheel drive 51 and the upper transfer drive 52 are arranged in the space of the neutral station 5, of course separated from it by partitions. The polygon wheels in stations 3 and 6 are driven by incremental rotation. When the machine is at a standstill, it is locked by a hydraulically controlled index bolt.

Aus der Neutralstation 5 fördert der Obertransfer 15 das Werkstück weiter in die Blaspolygonradstation 6. Diese dient allgemein der Trocknung des Werkstückes. Sie ist ebenfalls als Polygonrad (hier mit dem Bezugszeichen 60) mit sechs Positionen 6.1 bis 6.6 aufgebaut und wird der Einfachheit halber über den gleichen Antrieb und synchron wie das Waschpolygonrad 30 der Station 3 betrieben. Der Obertransfer 15 führt (vgl. Fig. 4) das Werkstück in eine Be- und Entladeposition 6.1, die sich in der gleichen Höhe wie das Transportniveau der Stationen 1 bis 5 und der Be- und Entladeposition 3.1 der Station 3 befindet. Es erfolgt wiederum eine Lösung von der Transportgabel 16 und eine Arretierung an der Aufnahmevorrichtung 62. Die Aufnahmevorrichtungen 62 sind im Gegensatz zu denen des Waschpolygonrades nicht drehbar, da für die Trocknung eine stehende Beaufschlagung bevorzugt wird.From the neutral station 5, the upper transfer 15 conveys the workpiece further into the blow polygon wheel station 6. This generally serves to dry the workpiece. It is also constructed as a polygon wheel (here with the reference number 60) with six positions 6.1 to 6.6 and is operated for the sake of simplicity via the same drive and synchronously as the washing polygon wheel 30 of station 3. The upper transfer 15 leads (cf. FIG. 4) the workpiece into a loading and unloading position 6.1, which is at the same height as the transport level of the stations 1 to 5 and the loading and unloading position 3.1 of the station 3. There is again a release from the transport fork 16 and a lock on the receiving device 62. In contrast to those of the washing polygon wheel, the receiving devices 62 cannot be rotated, since a standing load is preferred for drying.

Anschließend erfolgt wiederum je Taktzeit eine Drehung in Pfeilrichtung des Pfeiles 63 um die Drehachse 31 des Polygonrades 60, wobei in den Positionen 6.2, 6.3 und 6.4 eine allgemeine Trocknung mit Ventilatorluft erfolgt, während in der Position 6.5, das ist also oberhalb des Transportniveaus, eine Anfahreinheit 64, ein anfahrbarer Blaskasten für Druckluft, für gezieltes Aus- und Abblasen der Gewinde- und Sacklochbohrungen beispielsweise eines Öl- oder Wasserkreislaufes an die Aufnahmevorrichtung 62 und das darin befindliche Werkstück herangefahren und ggf. hineingefahren wird. Damit wird gezielt der schwerzugängliche Innenraum des Werkstückes getrocknet.Then, once per cycle time, there is a rotation in the arrow direction of arrow 63 about the axis of rotation 31 of the polygonal wheel 60, whereby in positions 6.2, 6.3 and 6.4 there is a general drying with fan air, while in position 6.5, that is above the transport level, one Start-up unit 64, a drivable blow box for compressed air, for targeted blowing out and blowing off the threaded and blind holes, for example an oil or water circuit, is brought up to the holding device 62 and the workpiece located therein and, if necessary, moved in. This way, the difficult-to-access interior of the workpiece is specifically dried.

Schließlich erfolgt in der Position 6.6 noch einmal eine allgemeine Nachtrocknung mit Ventilatorluft, ehe die letzte Drehung um 60° um die Drehachse 31 des Polygonrades 60 das Werkstück wieder zurück in die Be- und Entladepositon 6.1 führt.Finally, in position 6.6, a general final drying with fan air takes place before the last rotation through 60 ° about the axis of rotation 31 of the polygonal wheel 60 leads the workpiece back into the loading and unloading position 6.1.

Wie bereits im Zusammenhang mit der Waschpolygonradstation 3 beschrieben, wird jetzt innerhalb einer Taktzeit das Werkstück aus der Arretierung an der Aufnahmevorrichtung 62 gelöst, an eine freie Transport gabel 16 des Obertransfers angeschlossen und abgeführt und mit der nächsten Transportgabel 16 ein neues Werkstück in die Position 6.1 eingeführt.As already described in connection with the washing polygon wheel station 3, the workpiece is now released from the lock on the receiving device 62 within one cycle time, to a free transport fork 16 of the upper transfer connected and removed and with the next transport fork 16 a new workpiece is inserted in position 6.1.

Dieses Be- und Entladen in den Positionen 3.1 bzw. 6.1 kann deshalb sehr zügig und innerhalb einer Taktzeit durchgeführt werden, weil nicht gleichzeitig Hub- oder Absenkbewegungen stattfinden müssen. Die Werkstücke werden innerhalb des Transportniveaus unmittelbar in die Positionen 3.1 bzw. 6.1 gefahren, ohne sich gegenseitig zu behindern.This loading and unloading in positions 3.1 and 6.1 can therefore be carried out very quickly and within a cycle time because lifting or lowering movements do not have to take place at the same time. The workpieces are moved directly to positions 3.1 or 6.1 within the transport level without interfering with each other.

Aus der Position 6.1 fährt die Transportgabel 16 des Obertransfers 15 das Werkstück nun in die Schalldämmstation 7. Diese Station 7 dient als Leertakt und schirmt gleichzeitig den durch die Ventilatoren und Blasanordnungen der Blaspolygonradstation 6 erzeugten Geräusche von der Umgebung ab.From position 6.1, the transport fork 16 of the upper transfer 15 now moves the workpiece into the sound insulation station 7. This station 7 serves as an idle cycle and at the same time shields the noise generated by the fans and blowing arrangements of the blowing polygon wheel station 6 from the surroundings.

Während einer letzten Taktzeit wird das Werkstück durch den Obertransfer 15 in die Drehsenkstation 8 überführt. In der Drehsenkstation 8 wird das Werkstück wieder aus dem Transportniveau auf eine Friktionsrollenbahn 81 abgesenkt. Dabei kann gleichzeitig eine Drehung erfolgen, um das Werkstuck in eine Lage zu bringen, in der sie die nächste Vorrichtung aufnehmen kann bzw. in der das Friktionsrollenband 81 einen besonders sicheren Abtransport gewährleisten kann.During a last cycle time, the workpiece is transferred to the lowering station 8 by the upper transfer 15. In the lowering station 8, the workpiece is lowered again from the transport level onto a friction roller conveyor 81. At the same time, a rotation can take place in order to bring the workpiece into a position in which it can accommodate the next device or in which the friction roller belt 81 can ensure particularly safe removal.

Eine Dunsthaube 82 schirmt die Reinigungsvorrichtung noch einmal nach außen ab. Die Gesamtverweilzeit eines Werkstückes in der Reinigungsvorrichtung beträgt bei der beschriebenen Ausführungsform achtzehn Taktzeiten, nämlich je sechs Taktzeiten in den Stationen 3 und 6 und je eine Taktzeit in den übrigen Stationen. Bei einer Taktzeit von größenordnungsmäßig 20 Sekunden wäre dies eine Verweilzeit von 6 Minuten. Die Verweilzeit ist damit erheblich länger als bei bekannten Vorrichtungen. Es befinden sich jedoch gleichzeitig stets achtzehn Werkstücke in der Reinigungsvorrichtung, nämlich in jeder Station bzw. Position eins. Der Durchsatz der Reinigungsvorrichtung wird dadurch erheblich gesteigert, nämlich etwa auf das Doppelte.An extractor hood 82 shields the cleaning device again from the outside. The total dwell time of a workpiece in the cleaning device in the described embodiment is eighteen cycle times, namely six cycle times in stations 3 and 6 and one cycle time in each of the other stations. With a cycle time of the order of 20 seconds, this would be a dwell time of 6 minutes. The dwell time is thus considerably longer than in known devices. However, there are always eighteen workpieces in the cleaning device at the same time, namely in each station or position one. The throughput of the cleaning device is increased considerably, namely approximately twice.

Zur Wartung der Anlage sind vier Treppen 91 vorgesehen, die u.a. den Zugang zu den Antrieben 51 und 52 gewährleisten (vgl. Fig.2). Außerdem ist ein Umgang 92 mit einem Geländer 93 vorgesehen.Four stairs 91 are provided for maintenance of the system. ensure access to drives 51 and 52 (see Fig. 2). Handling 92 with a railing 93 is also provided.

Die Lagerung der Aufnahmevorrichtungen 32 des Polygonrades in der Waschpolygonradstation 3 erfolgt zweckmäßig über Lagergehäuse entsprechend der DE-PS 35 39 620, da die Waschflüssigkeit verhältnismäßig aggressiv auf Schmiermittel reagieren muß.The storage of the receiving devices 32 of the polygon wheel in the washing polygon wheel station 3 is expediently carried out via a bearing housing according to DE-PS 35 39 620, since the washing liquid must react relatively aggressively to lubricants.

Claims (11)

1. A device for cleaning preferably metallic workpieces, more particularly for eliminating solid and/or liquid residues, such as sand, swarf, lubricants or the like, having a dip container (36) for a washing liquid and having nozzles arranged in the container (36) and connected to a pressure line (pump system 35) for washing liquid or air, as well as having a receiving device (32) for the workpieces to be cleaned and having at least one polygonal wheel (30) which can be rotated about a substantially horizontal axis, on the periphery of which are arranged a plurality of the mutually spaced receiving devices (32) and in which when rotating the polygonal wheel (30) at least one of the workpieces which has been received on the receiving devices (32) projects into the dip container (36), characterised in that the receiving devices (32) of at least one polygonal wheel (30) are rotatable about an additional rotary axis (39) and that the additional rotary axis (39) is approximately perpendicular to the axis (31) of the polygonal wheel (30).
2. A device according to claim 1, characterised in that the additional rotary axis (39) is tilted about an angle out of the plane of the polygonal wheel.
3. A device according to claim 1 or 2, characterised in that the additional rotary axis (39) is tilted about an angle out of the perpendicular to the axis (31) of the polygonal wheel (30), measured in the plane of the polygonal wheel.
4. A device according to any one of the preceding claims, characterised in that the nozzles are arranged opposite each other on different sides of the polygonal wheel plane and at a spacing from the workpieces to be dipped, and that the flow from them is inclined and offset from each other and impinges on the workpiece so that a liquid eddy is formed around the workpiece.
5. A device according to claim 4, characterised in that the direction of rotation of the receiving device of the workpiece is opposite to the direction of rotation of the liquid eddy about its additional rotary axis (39).
6. A device according to any one of the preceding claims, characterised in that six receiving devices (32) are arranged at an angular spacing of 60 degrees in each case over the periphery of the polygonal wheel (30).
7. A device acccording to claim 6, characterised in that the workpieces received in the two lowest receiving devices (32) respectively of the polygonal wheel (30) are located below the washing liquid level (34) in the dip container (36).
8. A device according to claim 7, characterised in that the direction of rotation of the receiving devices of the workpieces is opposite each other in the two positions (3.2 and 3.3) located below the washing liquid level (34).
9. A device according to any one of the preceding claims, characterised in that a transportation device (upper transfer device 15) transports the workpieces to be cleaned parallel to the polygonal wheel axis (31) to a receiving device (32) in a predetermined loading and unloading position (3.1) and transports away the workpiece after its rotation about the polygonal wheel axis (31) parallel to the polygonal wheel axis (31) out of the loading and unloading position (3.1).
10. A device according to any one of the preceding claims, characterised in that on the polygonal wheel axis (31) at a spacing from the polygonal wheel (30) there is arranged a further polygonal wheel (60), which rotates synchronously with the first polygonal wheel (30), has receiving devices (62) for receiving the workpieces and guides the workpieces in positions (6.2 to 6.6), in which they are acted upon for drying.
11. A device according to any one of the preceding claims, characterised in that a subsequent cleaning station (4) is provided which is at a spacing axially of the polygonal wheel axis (31) from the polygonal wheel (30) and is out of engagement with the dip container (36) and has extendable lances for cleaning the inner space of the workpiece and/or movable systems for specialised subsequent treatment.
EP89117070A 1988-09-17 1989-09-15 Cleaning device, especially for metallic work pieces Expired - Lifetime EP0360162B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
AT89117070T ATE79057T1 (en) 1988-09-17 1989-09-15 DEVICE FOR CLEANING PREFERABLY METALLIC WORKPIECES.

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE3831653 1988-09-17
DE3831653A DE3831653A1 (en) 1988-09-17 1988-09-17 DEVICE FOR CLEANING PREFERABLY METAL WORKPIECES

Publications (3)

Publication Number Publication Date
EP0360162A2 EP0360162A2 (en) 1990-03-28
EP0360162A3 EP0360162A3 (en) 1990-09-19
EP0360162B1 true EP0360162B1 (en) 1992-08-05

Family

ID=6363154

Family Applications (1)

Application Number Title Priority Date Filing Date
EP89117070A Expired - Lifetime EP0360162B1 (en) 1988-09-17 1989-09-15 Cleaning device, especially for metallic work pieces

Country Status (4)

Country Link
EP (1) EP0360162B1 (en)
AT (1) ATE79057T1 (en)
DE (2) DE3831653A1 (en)
ES (1) ES2034544T3 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE4325013A1 (en) * 1993-07-27 1995-02-02 Wache Oberflaechentechnik Gmbh Device and method for cleaning preferably metallic materials

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE4014091C2 (en) * 1990-05-02 1995-08-03 Guenther Zippel Maschf Device for parts cleaning machines for cleaning parts arranged in containers
DE10149027B4 (en) * 2001-10-05 2010-05-06 Mafac Ernst Schwarz Gmbh & Co. Kg Receiving device for a workpiece carrier or workpiece basket in a cleaning and / or drying plant
CN102728589A (en) * 2012-06-27 2012-10-17 苏州速腾电子科技有限公司 To-be-cleaned workpiece fixing fixture of cleaning machine
CN112191602B (en) * 2020-10-09 2021-08-27 安徽济人药业有限公司 Integration white peony root washs drying-machine

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2343230A1 (en) * 1973-08-28 1975-03-06 Enzinger Union Werke Ag Automatic bottle crate cleaning machine - has intermittent crate conveyor and sectioned rotating wash drums
GB1446083A (en) * 1973-11-20 1976-08-11 Ici Ltd Cleaning apparatus
DE7414125U (en) * 1974-04-23 1976-07-29 Fa. Arno Graul, 7130 Muehlacker DEVICE FOR CLEANING WORKPIECES IN A BATHROOM CONTAINING AN ORGANIC SOLVENT
ES469727A1 (en) * 1978-04-21 1979-09-16 Agullo Ing Washing installation for machined parts.
GB2122566B (en) * 1982-06-29 1986-05-21 Whitehall Automatic clamping arrangement for liquid treatment apparatus
DE8437870U1 (en) 1984-12-22 1986-02-13 Wache Oberflächentechnik GmbH & Co KG, 2000 Norderstedt Device for washing preferably metallic workpieces
DE3539620C1 (en) * 1985-11-08 1987-02-05 Wache Oberflaechentechnik Gmbh Device for cleaning preferably metal workpieces

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE4325013A1 (en) * 1993-07-27 1995-02-02 Wache Oberflaechentechnik Gmbh Device and method for cleaning preferably metallic materials

Also Published As

Publication number Publication date
DE3831653A1 (en) 1990-03-22
ES2034544T3 (en) 1993-04-01
EP0360162A3 (en) 1990-09-19
DE58901981D1 (en) 1992-09-10
EP0360162A2 (en) 1990-03-28
ATE79057T1 (en) 1992-08-15

Similar Documents

Publication Publication Date Title
EP1320418B1 (en) Device and Method for the Surface Treatment of Workpieces
EP0693325B1 (en) Method and apparatus for cleaning workpieces using air under pressure
EP3165286A1 (en) Method and device for de-oiling and/or cleaning mass-produced parts
EP0289875B1 (en) Method and device for cleaning work pieces
EP0775534B1 (en) Automatic installation for cleaning workpieces
EP0360162B1 (en) Cleaning device, especially for metallic work pieces
EP0829313B1 (en) Automatic installation for cleaning workpieces
EP0994754B1 (en) Method for producing a vehicle body, and a device for carrying out the method
DE10209908C1 (en) Surface coating system has drums composed of two mirror-symmetrical half-shells which can be moved along horizontal axis
DE19750669C2 (en) car wash
EP3666402A2 (en) Steam cleaning system and coating installation with steam cleaning
DE3200192A1 (en) "SPRAY TREATMENT DEVICE"
DE4423181A1 (en) Device for cleaning sheets (plates) or the like
DE102005042727A1 (en) Cleaning device for bulk components, has retaining device with retaining wheel that retains basket and is moved in rotation manner, cleaner tank provided in orbit of wheel and cover closing basket opening and enclosing basket substance
EP2238058B1 (en) Treatment system and method for the surface treatment of objects
DE4443583C2 (en) Method and device for cleaning and / or drying workpieces
DE3415218C2 (en) Device for removing protective layers
DE3702675A1 (en) Device for wet cleaning workpieces
DE102017110420B4 (en) Inclined washing and drying device
DE4115859C2 (en) Water dryer process
EP0768145A2 (en) Method of treating workpieces in a transfer line and transfer line for carrying out this method
DE202004020699U1 (en) Device used in a process for impregnating porous metal objects with a synthetic resin comprises a liquid bath, a basket for the object, elements for holding the basket so that it rotates in the liquid, and elements for rotating the basket
EP4035785A1 (en) Method and device for treating components
DE3623869A1 (en) Apparatus for the vibratory finishing of workpieces
DE19819104B4 (en) Industrial car wash

Legal Events

Date Code Title Description
PUAI Public reference made under article 153(3) epc to a published international application that has entered the european phase

Free format text: ORIGINAL CODE: 0009012

AK Designated contracting states

Kind code of ref document: A2

Designated state(s): AT DE ES FR GB IT

PUAL Search report despatched

Free format text: ORIGINAL CODE: 0009013

AK Designated contracting states

Kind code of ref document: A3

Designated state(s): AT DE ES FR GB IT

17P Request for examination filed

Effective date: 19900827

17Q First examination report despatched

Effective date: 19910629

GRAA (expected) grant

Free format text: ORIGINAL CODE: 0009210

AK Designated contracting states

Kind code of ref document: B1

Designated state(s): AT DE ES FR GB IT

REF Corresponds to:

Ref document number: 79057

Country of ref document: AT

Date of ref document: 19920815

Kind code of ref document: T

GBT Gb: translation of ep patent filed (gb section 77(6)(a)/1977)
REF Corresponds to:

Ref document number: 58901981

Country of ref document: DE

Date of ref document: 19920910

ITF It: translation for a ep patent filed

Owner name: DR. ING. A. RACHELI & C

ET Fr: translation filed
REG Reference to a national code

Ref country code: ES

Ref legal event code: FG2A

Ref document number: 2034544

Country of ref document: ES

Kind code of ref document: T3

PLBI Opposition filed

Free format text: ORIGINAL CODE: 0009260

26 Opposition filed

Opponent name: DUERR GMBH

Effective date: 19930429

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: GB

Payment date: 19940907

Year of fee payment: 6

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: FR

Payment date: 19940913

Year of fee payment: 6

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: AT

Payment date: 19940930

Year of fee payment: 6

PLBM Termination of opposition procedure: date of legal effect published

Free format text: ORIGINAL CODE: 0009276

STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: OPPOSITION PROCEDURE CLOSED

27C Opposition proceedings terminated

Effective date: 19940827

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: ES

Payment date: 19950912

Year of fee payment: 7

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: GB

Effective date: 19950915

Ref country code: AT

Effective date: 19950915

GBPC Gb: european patent ceased through non-payment of renewal fee

Effective date: 19950915

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: FR

Effective date: 19960531

REG Reference to a national code

Ref country code: FR

Ref legal event code: ST

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: ES

Free format text: LAPSE BECAUSE OF EXPIRATION OF PROTECTION

Effective date: 19960916

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: DE

Payment date: 19961105

Year of fee payment: 8

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: DE

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 19970930

REG Reference to a national code

Ref country code: ES

Ref legal event code: FD2A

Effective date: 19991108

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: IT

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES;WARNING: LAPSES OF ITALIAN PATENTS WITH EFFECTIVE DATE BEFORE 2007 MAY HAVE OCCURRED AT ANY TIME BEFORE 2007. THE CORRECT EFFECTIVE DATE MAY BE DIFFERENT FROM THE ONE RECORDED.

Effective date: 20050915