EP0354053B1 - Bienenwabenstruktur und Verfahren zu ihrer Herstellung - Google Patents
Bienenwabenstruktur und Verfahren zu ihrer Herstellung Download PDFInfo
- Publication number
- EP0354053B1 EP0354053B1 EP89307944A EP89307944A EP0354053B1 EP 0354053 B1 EP0354053 B1 EP 0354053B1 EP 89307944 A EP89307944 A EP 89307944A EP 89307944 A EP89307944 A EP 89307944A EP 0354053 B1 EP0354053 B1 EP 0354053B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- honeycomb structure
- region
- partially melted
- attaching
- honeycomb
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 title claims description 10
- 150000001875 compounds Chemical class 0.000 claims description 16
- 239000000919 ceramic Substances 0.000 claims description 12
- 239000003054 catalyst Substances 0.000 claims description 11
- 238000002844 melting Methods 0.000 claims description 9
- 230000008018 melting Effects 0.000 claims description 9
- 239000002002 slurry Substances 0.000 claims description 9
- 239000000203 mixture Substances 0.000 claims description 7
- 239000000454 talc Substances 0.000 claims description 7
- 229910052623 talc Inorganic materials 0.000 claims description 7
- 238000010304 firing Methods 0.000 claims description 5
- 239000002390 adhesive tape Substances 0.000 claims description 4
- 159000000003 magnesium salts Chemical class 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 4
- 239000005995 Aluminium silicate Substances 0.000 claims description 3
- 235000012211 aluminium silicate Nutrition 0.000 claims description 3
- 239000000945 filler Substances 0.000 claims description 3
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 claims description 3
- 239000011248 coating agent Substances 0.000 claims description 2
- 238000000576 coating method Methods 0.000 claims description 2
- 238000001035 drying Methods 0.000 claims description 2
- 238000005507 spraying Methods 0.000 claims description 2
- 238000012360 testing method Methods 0.000 description 15
- 230000000052 comparative effect Effects 0.000 description 9
- 239000007789 gas Substances 0.000 description 8
- 238000005192 partition Methods 0.000 description 5
- 229910052878 cordierite Inorganic materials 0.000 description 3
- JSKIRARMQDRGJZ-UHFFFAOYSA-N dimagnesium dioxido-bis[(1-oxido-3-oxo-2,4,6,8,9-pentaoxa-1,3-disila-5,7-dialuminabicyclo[3.3.1]nonan-7-yl)oxy]silane Chemical compound [Mg++].[Mg++].[O-][Si]([O-])(O[Al]1O[Al]2O[Si](=O)O[Si]([O-])(O1)O2)O[Al]1O[Al]2O[Si](=O)O[Si]([O-])(O1)O2 JSKIRARMQDRGJZ-UHFFFAOYSA-N 0.000 description 3
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 2
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 230000005496 eutectics Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 239000003566 sealing material Substances 0.000 description 2
- 230000035939 shock Effects 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 230000003746 surface roughness Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 238000009924 canning Methods 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 230000001877 deodorizing effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910000510 noble metal Inorganic materials 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 239000001294 propane Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
Images
Classifications
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/009—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone characterised by the material treated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/50—Catalysts, in general, characterised by their form or physical properties characterised by their shape or configuration
- B01J35/56—Foraminous structures having flow-through passages or channels, e.g. grids or three-dimensional monoliths
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
- C04B41/50—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials
- C04B41/5022—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials with vitreous materials
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/80—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
- C04B41/81—Coating or impregnation
- C04B41/85—Coating or impregnation with inorganic materials
- C04B41/86—Glazes; Cold glazes
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/24—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
- F01N3/28—Construction of catalytic reactors
- F01N3/2803—Construction of catalytic reactors characterised by structure, by material or by manufacturing of catalyst support
- F01N3/2825—Ceramics
- F01N3/2828—Ceramic multi-channel monoliths, e.g. honeycombs
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/24—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
- F01N3/28—Construction of catalytic reactors
- F01N3/2839—Arrangements for mounting catalyst support in housing, e.g. with means for compensating thermal expansion or vibration
- F01N3/2853—Arrangements for mounting catalyst support in housing, e.g. with means for compensating thermal expansion or vibration using mats or gaskets between catalyst body and housing
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
- C04B2111/0081—Uses not provided for elsewhere in C04B2111/00 as catalysts or catalyst carriers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2330/00—Structure of catalyst support or particle filter
- F01N2330/06—Ceramic, e.g. monoliths
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24149—Honeycomb-like
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24744—Longitudinal or transverse tubular cavity or cell
Definitions
- This invention relates to a honeycomb structure used as a substrate of catalysts for purifying exhaust gases from internal combustion engines and as a filter for removing fine particles in exhaust gases and as a substrate of various catalysts for deodorizing and/or purifying burnt gases when fuels such as various gases or petroleum are burnt, and more particularly to a method of producing such a honeycomb structure.
- Fig. 1 illustrates a catalyst converter which has been generally practically used for purifying exhaust gases from an automobile loaded with the converter.
- the converter comprises cushion members 12-1 and 12-2 and sealing members 12-3 about a honeycomb structure having through-apertures 11-1 through which exhaust gases pass and plate members 13 on upstream and downstream sides of the structure.
- the cushion members and the sealing members apply forces upon the honeycomb structure in traverse or lateral directions (referred to as "radial directions” hereinafter) of the directions of the through-apertures 11-1 and the plate members 13 apply forces directly or through the cushion members 12-1 onto the honeycomb structure in the directions of the through-apertures 11-1.
- the honeycomb structure is fixed and held thereat in this manner.
- the cushion members 12-1 or the plate members 13 close some apertures 11-2 of the through-apertures 11-1 so that exhaust gases do not pass through the apertures 11-2, with the result that the catalyst carried by the portions of the apertures 11-2 will be inoperative.
- honeycomb structure With the limitedly practically used honeycomb structure being only radially supported, however, high pressure is required to radially support the structure in order to fix it against movement caused by violent vibrations generated in use. It is possible to support it radially in case that thicknesses of partition walls of the ceramic honeycomb structure are comparatively thick, for example, 0.3 mm to provide a high strength against external pressures.
- thicknesses of partition walls of the ceramic honeycomb structure are comparatively thick, for example, 0.3 mm to provide a high strength against external pressures.
- a supporting of the honeycomb structure is not applicable to a honeycomb structure whose partition walls are relatively thin such as 0.15 mm to 0.20 mm and susceptible to external pressures. Therefore, with the prior art a honeycomb structure high in reliability could not be obtained.
- a method of producing a honeycomb structure according to the invention is set out in claim 7.
- a compound having a low melting point is attached to a predetermined position on an outer wall surface of the structure and then the structure is fired.
- the part of the outer wall attached with the compound having the low melting point is somewhat melted in the step raising the temperature with the aid of an eutectic phenomenon. Therefore, the honeycomb structure having the melted surface coarser than the other surfaces can be easily obtained.
- the sealing material bites into the melted surface, with the result that the honeycomb structure is firmly held in the converter to effectively prevent shifting of the structure in axial directions and rotation about its axis.
- the compound having the low melting point it is preferable to spray or coat a slurry of talc, magnesium salt or a mixture of these compounds or attach a tape impregnated with such a slurry or an adhesive tape impregnated with a filler having a low melting point.
- Fig. 3 illustrates in a perspective view a construction of one embodiment of the honeycomb structure according to the invention.
- an outer circumferential surface of a cylindrical honeycomb structure 1 is caused to partially chemically react over its circumferentially overall area so as to be melted so that a melted portion 2 is provided whose surface roughness is coarser than the other surface portions 3.
- Such a honeycomb structure as shown in Fig. 3 is obtained as follows. After extruding a ceramic batch having a predetermined composition, the extruded honeycomb structure is dried to obtain a dried structure. A chemical compound having a low melting point is then attached at a predetermined location onto the outer surface of the dried honeycomb structure. Thereafter, the honeycomb structure is fired to obtain the structure having the part whose surface roughness is coarser than the other surface portions.
- Any chemical compounds to be attached to the dried ceramic honeycomb structure can be used without particularly limiting compositions so long as they are melted at temperatures relatively lower than their firing temperatures.
- a slurry of talc, magnesium salt or a mixture of these compounds is preferably used for this purpose.
- an adhesive tape impregnated with constituents of alkali earth elements was attached at a center of an outer wall having a width of 25 mm over its circumferentially overall area and then fired as shown in Fig. 3.
- the tape was impregnated with talc including magnesium as a main component, the outer wall corresponding to the tape was melted with the aid of an eutectic phenomenon caused by the impregnated compound.
- the fired honeycomb structure had an outer diameter of 100 mm, an overall length of 100 mm, a density of through-apertures of 46.5/cm2, partition wall thicknesses of 0.20 mm and thicknesses of the non-melted outer wall of approximately 0.3 mm.
- Embodiment 2 In order to obtain honeycomb structures of Embodiment 2 according to the invention, after extruding in the same manner as in the Embodiment 1, a slurry of talc solved by water and added with a small amount of a binder was coated on at a center of an outer wall having a width of 25 mm over its circumferentially overall area and then fired. As a result, the outer wall corresponding to the coated slurry was melted by firing.
- honeycomb structures of Comparative examples 1 and 2 as shown in Fig. 4 having uniform outer surfaces 3 and 100 mm diameters, 100 mm overall lengths, densities of through-apertures of 46.5/cm2 and thicknesses of partition walls of 0.2 mm.
- Honeycomb structures of comparative example 3 were prepared which were substantially the same as those of Comparative examples 1 and 2 with exception of thicknesses of partition walls of 0.23 mm.
- the Comparative examples 1 and 2 were extruded and fired simultaneously with those of Embodiments 1 and 2 products in the same lot.
- honeycomb structure In the external pressure strength tests, aluminum plates having a thickness of about 20 mm were applied through urethane sheets having a thickness of about 0.5 mm to end surfaces of a honeycomb structure and a circumferential surface of the structure was hermetically surrounded by an urethane tube having a wall thickness of 0.5 mm.
- the honeycomb structure was accommodated in a vessel filled with water, and then the pressure in the vessel is raised slowly. The pressure in the vessel when a sound was generated due to damage of the honeycomb structure was measured. Test pieces in the test were three.
- a ceramic honeycomb structure was arranged on a frame on which a metal wire was arranged and inserted into an electric furnace kept at 800°C. After a lapse of one hour, it was taken into a room out of the furnace whose outer surfaces were then slightly stuck by a thin wire, while observing outer appearances by eyes.
- the honeycomb structure was kept in the room for one hour until the structure was cooled to the room temperature. Thereafter, the structure was inserted into the furnace kept at a temperature 50°C higher than the room temperature. Such a cooling and a heating operation were repeated until the honeycomb structure was damaged. An occurrence of the damage of the honeycomb structure was determined by the fact that cracks were observed or the sound of the structure by the thin wire varied into thick or dull sound. The strength against thermal shock was indicated by the maximum high temperature at which the structure had not been damaged. In the test, two of test pieces of each of the Embodiments and Comparative examples were tests and average values were used.
- a ceramic mat as a holding member was wound about a honeycomb structure and this assembly was inserted in a jig.
- the jig had an inlet whose inner diameter was larger than that of an outlet of the jig to form a tapered jig.
- the inner diameter of the outlet of the jig was substantially the same as an inner diameter of an inlet of a can.
- the outlet of the jig was substantially the same as an inner diameter of an inlet of the can.
- the outlet of the jig was attached to the inlet of the can and the honeycomb structure was force into the can by means of a hydraulic ram. After the honeycomb structure was removed out of the can, an external appearance of the structure was observed.
- the ceramic mat had a thickness of 4.9 mm.
- the inner diameter of the can was 104.4 mm.
- a holding member was wound about a honeycomb structure and the assembly was forced into a can having an inner flange welded thereto forming a clearance between the honeycomb structure and the can. Thereafter, hollow conical members were bolted to both ends of the can and tested.
- a heated gas heated at 800°C by means of a propane burner was caused to flow against the can for two minutes so as to heat the honeycomb structure. Then air at room temperature was caused to flow against the can for two minutes so as to cool the honeycomb structure.
- One cycle formed by such a heating and a cooling was repeated to 50 cycles while the can was subjected to vibrations of 0-20g with 200 Hz. Thereafter, the hollow conical members were removed from the can from which the honeycomb structure was removed to observe an external appearance of the structure. Test pieces in the test were two.
- the cross-sectional shape of the ceramic honeycomb structures is correctly circular in the above embodiments, it is not limited to circular and may be for example elliptical.
- the sectional shape of cells of the honeycomb structures are not limited to square as in the embodiments and the material thereof is not limited to cordierite used in the above embodiments.
- both ends of through-apertures of the honeycomb structures may of course be alternately closed.
- the invention easily provide the honeycomb structure having at least one part of the outer wall surface as melted surface whose roughness is coarser than the other surfaces so that shifting in through-aperture directions and rotation about its axis are prevented, thereby enhancing the reliability of a catalyst converter incorporating the honeycomb structure therein.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Structural Engineering (AREA)
- Health & Medical Sciences (AREA)
- Inorganic Chemistry (AREA)
- Toxicology (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Catalysts (AREA)
- Exhaust Gas After Treatment (AREA)
- Filtering Materials (AREA)
- Exhaust Gas Treatment By Means Of Catalyst (AREA)
Claims (10)
- Keramische Wabenstruktur zur Nutzung als Katalysatorträger oder Filter, dadurch gekennzeichnet, daß zumindestens ein Bereich (2) ihrer äußeren Umfangsoberfläche zur Lieferung eines Oberflächenbereichs, der rauher ist als ein benachbarter Bereich oder benachbarte Bereiche (3) des äußeren Umfangsbereichs, teilweise geschmolzen wurde.
- Wabenstruktur nach Anspruch 1, bei der der teilweise geschmolzene Oberflächenbereich (2) bezüglich des benachbarten Bereichs (3) oder der benachbarten Bereiche (3) zurückgesetzt ist.
- Wabenstruktur nach Anspruch 1 oder 2, bei der sich der teilweise geschmolzene Oberflächenbereich (2) in einer axial-zentrischen Lage auf der Umfangsoberfläche der zylindrischen Wabenstruktur befindet.
- Wabenstruktur nach Anspruch 3, bei der sich der teilweise geschmolzene Oberflächenbereich umfänglich kontinuierlich um die Wabenstruktur erstreckt.
- Wabenstruktur nach einem der Ansprüche 1 bis 4, mit einer an ihrer Umfangsoberfläche zumindestens in dem teilweise geschmolzenen Oberflächenbereich anliegenden Abdichtung (5).
- Wabenstruktur nach einem der Ansprüche 1 bis 4, bei der die Wabe ein Katalysatorträger ist und mittels einer an dem teilweise geschmolzenen Oberflächenbereich (2) anliegenden keramischen Matte (5) in die Konverterdose eingesetzt ist.
- Verfahren zur Herstellung einer Wabenstruktur mit den Schritten: nach Extrudieren einer keramischen Masse in eine Wabenstruktur, Trocknen und Brennen der extrudierten Wabenstruktur, gekennzeichnet durch Anbringen einer einen relativ niedrigen Schmelzpunkt aufweisenden chemischen Verbindung in einem Bereich auf der äußeren Umfangswandoberfläche der getrockneten Wabenstruktur vor dem Brennen, so daß die äußere Wandoberfläche während des Brennens in dem Bereich teilweise geschmolzen wird, wodurch eine einen teilweise geschmolzenen Oberflächenbereich (2), dessen Rauhigkeit größer als die eines benachbarten Oberflächenbereichs oder benachbarter Oberflächenbereiche (3) der äußeren Wandoberfläche ist, aufweisende Wabenstruktur erhalten wird.
- Verfahren nach Anspruch 7, bei dem der Schritt des Anbringens der chemischen Verbindung durch Aufsprühen eines oder Beschichten mit einem aus einem der Materialien Talk, Kaolin, Magnesiumsalz und einer Mischung dieser Verbindungen ausgewählten Brei durchgeführt wird.
- Verfahren nach Anspruch 7, bei dem der Schritt des Anbringens der chemischen Verbindung durch Anbringen eines mit einem aus einem der Materialien Talk, Kaolin, Magnesiumsalz und einer Mischung dieser Verbindungen ausgewählten Brei getränkten Bandes durchgeführt wird.
- Verfahren nach Anspruch 7, bei dem der Schritt des Anbringens der chemischen Verbindung durch Anbringen eines mit einem einen niedrigen Schmelzpunkt aufweisenden Füllstoff getränkten Klebebandes durchgeführt wird.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP192006/88 | 1988-08-02 | ||
JP63192006A JPH0243955A (ja) | 1988-08-02 | 1988-08-02 | ハニカム構造体およびその製造法 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0354053A2 EP0354053A2 (de) | 1990-02-07 |
EP0354053A3 EP0354053A3 (en) | 1990-11-22 |
EP0354053B1 true EP0354053B1 (de) | 1993-02-03 |
Family
ID=16284037
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP89307944A Expired - Lifetime EP0354053B1 (de) | 1988-08-02 | 1989-07-31 | Bienenwabenstruktur und Verfahren zu ihrer Herstellung |
Country Status (4)
Country | Link |
---|---|
US (1) | US5073432A (de) |
EP (1) | EP0354053B1 (de) |
JP (1) | JPH0243955A (de) |
DE (1) | DE68904712T2 (de) |
Families Citing this family (35)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5149475A (en) * | 1988-07-28 | 1992-09-22 | Ngk Insulators, Ltd. | Method of producing a honeycomb structure |
US5629067A (en) * | 1992-01-30 | 1997-05-13 | Ngk Insulators, Ltd. | Ceramic honeycomb structure with grooves and outer coating, process of producing the same, and coating material used in the honeycomb structure |
US5238478A (en) * | 1992-03-23 | 1993-08-24 | Zievers James F | Ceramic filter element and method of manufacture |
US5555621A (en) * | 1993-03-11 | 1996-09-17 | Calsonic Corporation | Method of producing a catalytic converter |
JP3867439B2 (ja) | 1998-06-03 | 2007-01-10 | 株式会社デンソー | ハニカム構造体及びその製造方法 |
JP2001226173A (ja) * | 1999-12-07 | 2001-08-21 | Denso Corp | ハニカム構造体の製造方法 |
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US3539387A (en) * | 1967-09-19 | 1970-11-10 | Ferro Corp | Single fire glazed ceramic body |
US3905775A (en) * | 1972-12-12 | 1975-09-16 | Du Pont | Module |
US3873350A (en) * | 1973-02-20 | 1975-03-25 | Corning Glass Works | Method of coating honeycombed substrates |
DE2312794A1 (de) * | 1973-03-15 | 1974-09-19 | Volkswagenwerk Ag | Katalysator zur katalytischen reinigung von abgasen |
JPS5144913B2 (de) * | 1974-10-03 | 1976-12-01 | ||
US4200468A (en) * | 1976-08-27 | 1980-04-29 | Hurley Donald C Jr | Glaze-forming composition |
IT1161241B (it) * | 1983-05-03 | 1987-03-18 | Tvs Spa | Vasellame in ceramica dolce con rivestimento antiaderente e metodo per ottenerlo |
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US4869944A (en) * | 1987-02-12 | 1989-09-26 | Ngk Insulators, Ltd. | Cordierite honeycomb-structural body and a method for producing the same |
JPH0619793Y2 (ja) * | 1988-11-30 | 1994-05-25 | 臼井国際産業株式会社 | 排気ガス浄化装置 |
-
1988
- 1988-08-02 JP JP63192006A patent/JPH0243955A/ja active Granted
-
1989
- 1989-07-28 US US07/386,203 patent/US5073432A/en not_active Expired - Lifetime
- 1989-07-31 EP EP89307944A patent/EP0354053B1/de not_active Expired - Lifetime
- 1989-07-31 DE DE8989307944T patent/DE68904712T2/de not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
JPH0545296B2 (de) | 1993-07-08 |
JPH0243955A (ja) | 1990-02-14 |
EP0354053A2 (de) | 1990-02-07 |
DE68904712D1 (de) | 1993-03-18 |
EP0354053A3 (en) | 1990-11-22 |
US5073432A (en) | 1991-12-17 |
DE68904712T2 (de) | 1993-07-08 |
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