EP0334445A1 - Hard magnetic material - Google Patents

Hard magnetic material Download PDF

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Publication number
EP0334445A1
EP0334445A1 EP89200693A EP89200693A EP0334445A1 EP 0334445 A1 EP0334445 A1 EP 0334445A1 EP 89200693 A EP89200693 A EP 89200693A EP 89200693 A EP89200693 A EP 89200693A EP 0334445 A1 EP0334445 A1 EP 0334445A1
Authority
EP
European Patent Office
Prior art keywords
hard magnetic
magnetic material
materials
iron
formula
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP89200693A
Other languages
German (de)
French (fr)
Inventor
Dirk Bastiaan De Mooij
Kurt Heinz Jürgen Buschow
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Koninklijke Philips NV
Original Assignee
Philips Gloeilampenfabrieken NV
Koninklijke Philips Electronics NV
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Philips Gloeilampenfabrieken NV, Koninklijke Philips Electronics NV filed Critical Philips Gloeilampenfabrieken NV
Publication of EP0334445A1 publication Critical patent/EP0334445A1/en
Withdrawn legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F1/00Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F1/00Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
    • H01F1/01Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
    • H01F1/03Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
    • H01F1/032Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials
    • H01F1/04Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials metals or alloys
    • H01F1/047Alloys characterised by their composition
    • H01F1/053Alloys characterised by their composition containing rare earth metals
    • H01F1/055Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5
    • H01F1/058Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 and IVa elements, e.g. Gd2Fe14C

Definitions

  • the invention relates to a hard magnetic material comprising a rare earth metal, iron and carbon.
  • the invention also relates to a magnet on the basis of hard magnetic material.
  • a hard magnetic material of the type described in the opening paragraph is known from, inter alia , J. Appl. Phys. 61 3574-3576 (1987).
  • the authors of the article classify the compound Nd2Fe14C described therein as not stable. Consequently, this material cannot be used as a starting material for a permanent magnet.
  • a hard magnetic material which is further characterized in that the material contains a hard magnetic phase the composition of which corresponds to the formula RE2Fe 14-x Mn x C, wherein RE is at least one element selected from the group formed by Nd (Neodymium), Pr (Praseodymium), Ce (Cerium) and La (Lanthanum), and wherein 0.2 ⁇ x ⁇ 2. It has been found that the value of x cannto be selected randomly. The materials in which x is smaller than 0.2 were found to be insufficiently stable.
  • the Curie temperature of the materials in which x is larger than 2 is about room temperature or below room temperature, which is problematic for the magnetic application of these materials.
  • the Curie temperature can be raised by substituting a part of the iron present in the material with cobalt.
  • the absence of B in the compounds according to the invention is an advantage because as a consequence thereof no toxic, volatile boroncompounds can be formed during the preparations of said compounds.
  • the hard magnetic phase of the compounds according to the invention has a tetragonal crystal structure of the ThMn12 type, which is also the case with the known Nd2Fe14B.
  • the Curie temperature (T c ) of the compounds according to the invention is between 300 and 550 K.
  • the Curie temperature of compounds according to the invention having an identical rare earth metal is lower as the Mn content is higher.
  • the hard magnetic materials according to the invention can be obtained in a customary way by melting together suitable starting materials in ratios corresponding to the compositional formula, after which they are subjected to an annealing treatment in a temperature range from 800° C - 950° C in a protective gas or a vacuum for two days; during which treatment recrystallization occurs.
  • this stable material can also be prepared by melt spinning a composition with formula Nd2Fe14C, followed by an annealing treatment of the ribbon formed, during which treatment recrystallization occurs.
  • Both known methods have the disadvantage that they are less suitable from an economical point of view.
  • the hard magnetic properties of the compounds in accordance with the invention are comparable with those of materials on the basis of Nd2Fe14B.
  • the magnetization measured at Nd2Fe 13.7 Mn 0.3 C powder at room temperature is approximately 100 Am2/kg.
  • This value is comparable with the saturation magnetization which is measured at Nd2Fe14B powder at room temperature. It is noted that this value cannot be regarded as the saturation magnetization, since the material under consideration is magnetically very anisotropic.
  • magnets in the form of shaped bodies can be manufactured from said materials in the usual manner.

Abstract

A hard magnetic material having the composition RE₂Fe14-xMnxC, wherein RE is at least one element selected from the group formed by Nd, Pr, Ce and La, and wherein 0.2 ≦ x ≦ 2.

Description

  • The invention relates to a hard magnetic material comprising a rare earth metal, iron and carbon. The invention also relates to a magnet on the basis of hard magnetic material.
  • A hard magnetic material of the type described in the opening paragraph is known from, inter alia, J. Appl. Phys. 61 3574-3576 (1987). The authors of the article classify the compound Nd₂Fe₁₄C described therein as not stable. Consequently, this material cannot be used as a starting material for a permanent magnet.
  • It is an object of the invention to provide a hard magnetic material which comprises a rare earth metal (RE), iron and carbon, and which is stable. This object is achieved in accordance with the invention by a hard magnetic material which is further characterized in that the material contains a hard magnetic phase the composition of which corresponds to the formula
    RE₂Fe14-xMnxC,
    wherein RE is at least one element selected from the group formed by Nd (Neodymium), Pr (Praseodymium), Ce (Cerium) and La (Lanthanum), and wherein 0.2 ≦ x ≦ 2. It has been found that the value of x cannto be selected randomly. The materials in which x is smaller than 0.2 were found to be insufficiently stable. The Curie temperature of the materials in which x is larger than 2 is about room temperature or below room temperature, which is problematic for the magnetic application of these materials. In principle, the Curie temperature can be raised by substituting a part of the iron present in the material with cobalt. The absence of B in the compounds according to the invention is an advantage because as a consequence thereof no toxic, volatile boroncompounds can be formed during the preparations of said compounds.
  • In experiments it has further been established that the hard magnetic phase of the compounds according to the invention has a tetragonal crystal structure of the ThMn₁₂ type, which is also the case with the known Nd₂Fe₁₄B. As is shown in the Table below, the Curie temperature (Tc) of the compounds according to the invention is between 300 and 550 K. The Curie temperature of compounds according to the invention having an identical rare earth metal is lower as the Mn content is higher. Table
    Compound Curie temperature (K)
    Nd₂Fe13.7Mn0.3C 505
    Nd₂Fe13.5Mn0.5C 492
    Nd₂Fe₁₃MnC 452
    Nd₂Fe12.5Mn1.5C 400
    Nd₂Fe₁₂Mn₂C 355
    Pr₂Fe13.7Mn0.3C 481
    Pr₂Fe13.5Mn0.5C 460
    Pr₂Fe₁₃MnC 412
    Pr₂Fe₁₂Mn₂C 306
  • The hard magnetic materials according to the invention can be obtained in a customary way by melting together suitable starting materials in ratios corresponding to the compositional formula, after which they are subjected to an annealing treatment in a temperature range from 800° C - 950° C in a protective gas or a vacuum for two days; during which treatment recrystallization occurs.
  • It is noted that in the experiments leading to the present invention it has become clear to Applicants that the manufacture of a stable material having a hard magnetic phase, the composition of which corresponds to the formula Nd₂Fe₁₄C, can be achieved in principle. This was attained by subjecting a casting of the compositional formula Nd₂Fe₁₄C to a prolonged annealing treatment within a narrow temperature range, preferably between 850 and 880° C, during which treatment recrystallization occurs. Applicants have reason to believe that in comparison with the known method the preparation of the material according to the invention requires a shorter annealing treatment for recrystallization in order to obtain the desired tetragonal structure. Moreover, in the case of the materials according to the invention, the annealing treatment can take place in a wider temperature range. On the other hand, this stable material can also be prepared by melt spinning a composition with formula Nd₂Fe₁₄C, followed by an annealing treatment of the ribbon formed, during which treatment recrystallization occurs. Both known methods have the disadvantage that they are less suitable from an economical point of view.
  • The hard magnetic properties of the compounds in accordance with the invention are comparable with those of materials on the basis of Nd₂Fe₁₄B. For example, the magnetization measured at Nd₂Fe13.7Mn0.3C powder at room temperature is approximately 100 Am²/kg. This value is comparable with the saturation magnetization which is measured at Nd₂Fe₁₄B powder at room temperature. It is noted that this value cannot be regarded as the saturation magnetization, since the material under consideration is magnetically very anisotropic.
  • After the materials obtained have been pulverized, magnets in the form of shaped bodies can be manufactured from said materials in the usual manner.

Claims (3)

1. A hard magnetic material comprising a rare earth metal, iron and carbon, characterized in that the material contains a hard magnetic phase the composition of which corresponds to the formula
RE₂Fe14-xMnxC
wherein RE is at least one element selected from the group formed by Nd (Neodymium), Pr (Praseodymium), Ce (Cerium) and La (Lanthanum), and wherein 0.2 ≦ x ≦ 2.
2. A hard magnetic material as claimed in Claim 1, characterized in that a part of the iron present in the material is replaced by cobalt.
3. A permanent magnet on the basis of a hard magnetic material as claimed in Claim 1.
EP89200693A 1988-03-24 1989-03-20 Hard magnetic material Withdrawn EP0334445A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
NL8800739A NL8800739A (en) 1988-03-24 1988-03-24 HARDMAGNETIC MATERIAL.
NL8800739 1988-03-24

Publications (1)

Publication Number Publication Date
EP0334445A1 true EP0334445A1 (en) 1989-09-27

Family

ID=19851992

Family Applications (1)

Application Number Title Priority Date Filing Date
EP89200693A Withdrawn EP0334445A1 (en) 1988-03-24 1989-03-20 Hard magnetic material

Country Status (5)

Country Link
EP (1) EP0334445A1 (en)
JP (1) JPH028345A (en)
KR (1) KR890015303A (en)
CN (1) CN1036101A (en)
NL (1) NL8800739A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5478411A (en) * 1990-12-21 1995-12-26 Provost, Fellows And Scholars Of The College Of The Holy And Undivided Trinity Of Queen Elizabeth Near Dublin Magnetic materials and processes for their production

Non-Patent Citations (3)

* Cited by examiner, † Cited by third party
Title
JOURNAL OF APPLIED PHYSICS, vol. 52, no. 3, part II, March 1981, pages 2049-2051, American Institute of Physics, New York, US; K. HARDMAN et al.: "Magnetic structures of Y6(Fe1-xMnx)23 compounds" *
JOURNAL OF APPLIED PHYSICS, vol. 61, no. 8, 15th April 1987, pages 3574-3576, American Institute of Physics; N.C. LIU et al.: "High intrinsic coercivities in iron-rare earth-carbon-boron alloys through the carbide or boro-carbide Fe14R2X(X=BxC1-x)" *
MATERIALS LETTERS, vol. 4, nos. 8,9, August 1986, pages 377-380, Elsevier Science Publishers B.V., Amsterdam, NL; N.C. LIU et al.: "High coercivity permanent magnet materials based on iron-rare-earth-carbon alloys" *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5478411A (en) * 1990-12-21 1995-12-26 Provost, Fellows And Scholars Of The College Of The Holy And Undivided Trinity Of Queen Elizabeth Near Dublin Magnetic materials and processes for their production

Also Published As

Publication number Publication date
NL8800739A (en) 1989-10-16
KR890015303A (en) 1989-10-28
JPH028345A (en) 1990-01-11
CN1036101A (en) 1989-10-04

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