EP0327576B1 - Process for producing cellulose from lignin-containing raw materials - Google Patents
Process for producing cellulose from lignin-containing raw materials Download PDFInfo
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- EP0327576B1 EP0327576B1 EP87907315A EP87907315A EP0327576B1 EP 0327576 B1 EP0327576 B1 EP 0327576B1 EP 87907315 A EP87907315 A EP 87907315A EP 87907315 A EP87907315 A EP 87907315A EP 0327576 B1 EP0327576 B1 EP 0327576B1
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C3/00—Pulping cellulose-containing materials
- D21C3/22—Other features of pulping processes
- D21C3/228—Automation of the pulping processes
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C5/00—Other processes for obtaining cellulose, e.g. cooking cotton linters ; Processes characterised by the choice of cellulose-containing starting materials
- D21C5/005—Treatment of cellulose-containing material with microorganisms or enzymes
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- the invention relates to a method for removing and / or converting lignin from lignocellulose-containing material.
- the lingocellulose-containing material such as wood or annual plants, must be freed from the lignin, since this considerably improves the mechanical and physicochemical properties of the paper produced from the cellulose.
- Conventional processes work with high pressures and temperatures using environmentally harmful chemicals.
- P.J. Harvey et al examined the role of radical cations in the breakdown of lignin. They have observed that veratryl alcohol can act as a mediator in the in-vivo process for lignin degradation using Phanerochaete chrysosporium (Abstract Bulletin of the Institute of Paper Chemistry, Volume 57, No. 7, January 1987, Appieton, Wisconsin, USA) P.J. Harvey et al: "Lignin-degrading enzymes and the role of radical cations in lignin biodegradation", see page 958, summary 8575, & STFI / SPCI Int. Conf. Biotechnol. Pulp & Paper Ind.
- Phanerochaete chrysosporium produces a peroxidase, which causes the oxidation of manganese (II) to manganese (III).
- the manganese (III) in turn causes the oxidation of the lignin molecules.
- Mn peroxidase production plays a crucial role in the degradation of lignin.
- “Paszczgnski, A. et al .:” Composition of Ligninase-l and Peroxidase-M2 from the White-Red Fungus Phanerochaete chrysosporium. Arch. Biochem. Biophys. Vol. 244. No. 2 "that the addition of reducing agents inhibits the Mn-dependent peroxidase of Phanerochaete chrysosporium. Dithionite, on the other hand, acts as an activator.
- veratryl alcohol only serves to promote the formation of lignin-degrading enzymes.
- the present invention has now set itself the task of a method for removing and / or converting lignin or its degradation products from lignocellulose-containing material with the aid of lignolytic enzymes obtained, in which the disadvantages of the use of microorganisms, enzymes and chemicals shown above are avoided, to provide.
- This object is achieved in that a) by adding oxidizing agents, reducing agents, salts and phenolic compounds to an aqueous solution of the lignin-containing raw materials, a redox potential in the range from 200 to 500 mV is set, b) subsequently adding a lignin-degrading reaction by adding the lignolytic enzymes simultaneous bleaching started, c) the reaction at a value between 200 and 500 mV, constant temperature between 20 and 60 ° C, constant pH between 2 and 5 and maintained with constant stirring for 2 to 6 hours d) the redox potential is continuously determined by means of a redox electrode and by means of a regulator and actuator during the entire reaction by adding oxidizing agents. Reducing agents, salts, phenolic compounds and organic acids are kept between 200 and 500 mV and e) after the end of the reaction, the enzyme is passed over a separation column, purified there and returned to the reaction process.
- the redox potential is preferably 250 to 350 mV. Hydrogen peroxide, oxygen and ozone are preferably used as the oxidizing agent. Ascorbic acid, dithionite and sodium bisulfite are suitable as reducing agents. MnSO4 and / or FeCl2 is preferably suitable as the salt. Veratryl alcohol can be used as the phenolic compound. The organic acid comes e.g. Lactic acid into consideration.
- Lignolytic enzymes are preferably used as enzymes in the method according to the invention. These preferably include phenol oxidases, laccases and peroxidases.
- the effectiveness of the method according to the invention can be increased by adding pectinases and / or hemicellulases.
- the pH in the process according to the invention is between 2 and 5. A pH of 3 is particularly preferred.
- the temperature is 20 to 60 ° C.
- the reaction is preferably carried out at 40 ° C.
- a redox potential of 250-350 mV can be set.
- the lignin content of wheat straw (approx. 18% lignin content) can be reduced to almost 0%.
- Spruce wood (about 28-30% lignin content) can be broken down to similar end values.
- these results can be achieved in 2 to 6 hours, in many cases even within 2 hours. This does not include the physical and / or chemical pretreatment that is particularly necessary when using wood or annual plants.
- the redox potential is set by the ratio of the various substances added in the reaction vessel. By measuring and controlling the addition of the oxidizing and reducing agents, the salts, the phenolic compounds and organic acids, a certain redox potential can be maintained throughout the course of the reaction.
- the aim of the operation of the redox system set in this way is to intercept the radicals arising in the oxidation reaction and thus to prevent the repolymerization of the lignin.
- the process also has a significant bleaching effect during the degradation and / or conversion reaction, which allows it to be done with significantly less pollution Bleach to work.
- the process according to the invention is therefore also suitable as a bleaching or post-bleaching process for various processes.
- the process can therefore also be used for the biological bleaching and biological wastewater treatment of pulp industry wastewater and other wastewater.
- the method can be used wherever decolorization and detoxification of waste water is to be achieved.
- Another advantage of the process according to the invention is the possibility of continuous process control.
- the process can be carried out particularly economically if the used enzymes are reprocessed and returned to the reaction process. This goal can be achieved with the help of affinity chromatography.
- the enzyme is passed over a separation column, purified there and returned to the reaction process.
- the enzyme purification is carried out in the separation column by means of affinity chromatography.
- affinity chromatography For this purpose, new specific types of ligands have been developed, which are used together with the corresponding enzyme technology know-how.
- phenolic compounds can be used here.
- Protein-specific ligands are also suitable. Tannin is an example.
- Microorganisms or enzymes are added to the reactor via the inflow 7.
- the microorganisms or enzymes can optionally also be immobilized in the reactor.
- Conventional fillers and carriers can be used for the immobilization.
- Oxidizing agents, reducing agents, salts or phenolic compounds can be metered in via the inflow 4.
- the dosage can be controlled depending on the respective redox potential.
- a redox electrode must be attached to the reactor (not shown in the picture), by means of which the redox potential is continuously determined. By connecting to an appropriate control system, the redox potential can then be kept constant during the entire course of the reaction.
- the raw materials are also added via the feed line 7.
- chemically and / or physically pretreated straw and wood come into consideration.
- Lignin and waste water containing lignin can also be treated in the plant according to the invention.
- the lignin is broken down in the reactor with the aid of lignolytic enzymes or microorganisms.
- Particularly suitable enzymes are those which have been obtained from the fungus Phanerochaete chrysosporium. Cellulase- and hemicellulase-free mutants are particularly suitable as microorganisms.
- mutants of Phanerochaete chrysosporium can be used.
- the converted raw material flows out of the reactor via the drain 8 together with the used chemicals, microorganisms or enzymes.
- the mixture of substances is passed, for example, through a filter 3, where dissolved and undissolved substances are separated from one another.
- the enzyme-containing solution is passed through a chromatography column 2. This column works on the principle of affinity chromatography. Here the enzymes are reprocessed and then fed back to the reaction process via line 5.
- the substances separated from the enzymes are discharged via line 6.
- Special enzyme-specific ligands, in particular phenolic compounds are used for affinity chromatography. Protein-specific ligands, in particular tannin, can also be used.
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- Polysaccharides And Polysaccharide Derivatives (AREA)
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Abstract
Description
Die Erfindung betrifft ein Verfahren zur Entfernung und/oder Umwandlung von Lignin aus lignocellulosehaltigem Material.The invention relates to a method for removing and / or converting lignin from lignocellulose-containing material.
Zur Herstellung von Zellstoff oder zellstoffähnlichem Material muß das lingozellulosehaltige Material, wie Holz oder Einjahrespflanzen, vom Lignin befreit werden, da sich dadurch die mechanischen und physikalisch-chemischen Eigenschaften des aus dem Zellstoff hergestellten Papiers erheblich verbessern. Herkömmliche Verfahren arbeiten mit hohen Drücken und Temperaturen unter Einsatz von umweltbelastenden Chemikalien.For the production of cellulose or cellulose-like material, the lingocellulose-containing material, such as wood or annual plants, must be freed from the lignin, since this considerably improves the mechanical and physicochemical properties of the paper produced from the cellulose. Conventional processes work with high pressures and temperatures using environmentally harmful chemicals.
Die bisher bekannten biologischen Verfahren zur Zellstoffherstellung arbeiten mit Mikroorganismen, insbesondere mit Pilzen. So ist aus der DE-C- 3110117 ein Verfahren zur Gewinnung von Zellulose aus Holz oder anderen Pflanzenfasernmaterialien bekannt, bei dem die Lignozellulose mit Hilfe von Weißfäulepilzen angebaut wird. Die mit Mikroorganismen arbeitenden Verfahren haben jedoch erhebliche Nachteile. So ist es bislang nicht möglich, ohne gleichzeitiges Wachstum der jeweiligen Mikroorganismen einen Abbau und ein Loslösen des Lignins von seinen Begleitpolymeren (Zellulose) zu erreichen. Durch das gleichzeitige Wachstum des Pilzes treten sehr lange Abbauzeiten auf, die bis zu mehreren Wochen dauern können.The biological processes known to date for the production of cellulose work with microorganisms, in particular with fungi. DE-C-3110117 discloses a process for the production of cellulose from wood or other plant fiber materials, in which the lignocellulose is grown with the help of white rot fungi. However, the processes using microorganisms have considerable disadvantages. So far, it has not been possible to break down and detach the lignin from its companion polymers (cellulose) without simultaneous growth of the respective microorganisms. Through simultaneous growth of the fungus occur very long breakdown times, which can take up to several weeks.
In den letzten Jahren sind wegen der dargestellten Schwierigkeiten des Einsatzes von Mikroorganismen verstärkt die Verwendungsmöglichkeiten für isolierte Enzymsysteme untersucht worden. Insbesondere wurden die Enzyme des Weißfäulepilzes Phanerochaete chrysosporium untersucht und in vielen Einzelheiten aufgeklärt. So ist aus "Biotechnology in the Pulp and Paper Industry, 3. International Conference, Stockholm 1986" bekannt, daß beim Abbau von Lignin ohne geeignete Enzymsysteme das Gleichgewicht der Reaktion auf der Polymerisationsseite liegt.In recent years, the potential uses for isolated enzyme systems have been increasingly investigated because of the difficulties presented with the use of microorganisms. In particular, the enzymes of the white rot fungus Phanerochaete chrysosporium were examined and elucidated in many details. It is known from "Biotechnology in the Pulp and Paper Industry, 3rd International Conference, Stockholm 1986" that when lignin is broken down without suitable enzyme systems, the equilibrium of the reaction lies on the polymerization side.
Ferner haben P.J. Harvey et al die Rolle von Radikalkationen beim Abbau von Lignin untersucht. Hierbei haben sie beobachtet, daß Veratrylalkohol als Mediator beim In-Vivo-Verfahren zum Ligninabbau mittels Phanerochaete chrysosporium wirken kann (Abstract Bulletin of the Institute of Paper Chemistry, Band 57, Nr. 7, January 1987, Appieton, Wisconsin, USA) P.J. Harvey et al: "Lignin-degrading enzymes and the role of radical cations in lignin biodegradation", siehe Seite 958, Zusammenfassung 8575, & STFI/SPCI Int. Conf. Biotechnol. Pulp & Paper Ind. (Stockholm) 3rd: 11-12 (June 16-19, 1986)). Ebenso ist bekannt, daß Fettsäuren Einfluß auf Phanerochaete chrysosporium haben. So wurde die ligninaseproduktion mittels Phanerochaete chrysosporium beim Zusatz von Tween 80 beobachtet (Abstract Bulletin of the Institute of Paper Chemistry, Band 57, Nr. 7, January 1987, (Appleton, Wisconsin, USA) M. Asther et al.: "Production of ligninolytic enzymes of Phanerochaete chrysosporium INA-12 in submerged agitated cultures", siehe Seiten 956-957, Zusammenfassung 8558, & STFI/SPCI Int. Conf. Biotechnol. Pulp & Paper Ind. (Stockholm), 3rd: 152-153 (June 16-19, 1986)).P.J. Harvey et al examined the role of radical cations in the breakdown of lignin. They have observed that veratryl alcohol can act as a mediator in the in-vivo process for lignin degradation using Phanerochaete chrysosporium (Abstract Bulletin of the Institute of Paper Chemistry, Volume 57, No. 7, January 1987, Appieton, Wisconsin, USA) P.J. Harvey et al: "Lignin-degrading enzymes and the role of radical cations in lignin biodegradation", see page 958, summary 8575, & STFI / SPCI Int. Conf. Biotechnol. Pulp & Paper Ind. (Stockholm) 3rd: 11-12 (June 16-19, 1986)). It is also known that fatty acids have an influence on Phanerochaete chrysosporium. For example, ligninase production using Phanerochaete chrysosporium was observed when Tween 80 was added (Abstract Bulletin of the Institute of Paper Chemistry, Volume 57, No. 7, January 1987, (Appleton, Wisconsin, USA) M. Asther et al .: "Production of ligninolytic enzymes of Phanerochaete chrysosporium INA-12 in submerged agitated cultures ", see pages 956-957, abstract 8558, & STFI / SPCI Int. Conf. Biotechnol. Pulp & Paper Ind. (Stockholm), 3rd: 152-153 (June 16 -19, 1986)).
Darüber hinaus hat man sich mit der Rolle von Mangan beim Ligninabbau befaßt (Abstract Bulletin of the Institute of Paper Chemistry, Band 57, Nr. 7, January 1987 (Appleton, Wisconsin, USA) V.-B. Huynh et al.: "Oxidation of lignin model compounds by a manganese-dependent enzyme from Phanerochaete chrysosporium as compared to chemically generated Mn(III)" siehe Seite 959, Zusammenfassung 8578, & STFI/SPCI Int. Conf. Biotechnol. Pulp & Paper Ind. (Stockholm), 3rd.: 42-45 (June 16-19, 1986). Hierbei wurde festgestellt, daß Phanerochaete chrysosporium eine Peroxidase produziert, welche die Oxidation von Mangan (II) zu Mangan (III) bewirkt. Das Mangan (III) bewirkt wiederum die Oxidation der Ligninmoleküle. D.h., die Mn-Peroxidaseproduktion spielt eine entscheidende Rolle bei dem Ligninabbau. Auf der anderen Seite wird in "Paszczgnski, A. et al.: "Composition of Ligninase-l and Peroxidase-M₂ from the White-Rot Fungus Phanerochaete chrysosporium. Arch. Biochem. Biophys. Vol. 244. Nr. 2" beschrieben, daß bei Zusatz von Reduktionsmitteln die Mn-abhängige Peroxidase von Phanerochaete chrysosporium gehemmt wird. Dithionit wirkt dagegen als Aktivator.In addition, the role of manganese in lignin degradation has been addressed (Abstract Bulletin of the Institute of Paper Chemistry, Volume 57, No. 7, January 1987 (Appleton, Wisconsin, USA) V.-B. Huynh et al .: " Oxidation of lignin model compounds by a manganese-dependent enzyme from Phanerochaete chrysosporium as compared to chemically generated Mn (III) "see page 959, Summary 8578, & STFI / SPCI Int. Conf. Biotechnol. Pulp & Paper Ind. (Stockholm), 3rd .: 42-45 (June 16-19, 1986). It was found that Phanerochaete chrysosporium produces a peroxidase, which causes the oxidation of manganese (II) to manganese (III). The manganese (III) in turn causes the oxidation of the lignin molecules. This means that Mn peroxidase production plays a crucial role in the degradation of lignin. On the other hand in "Paszczgnski, A. et al .:" Composition of Ligninase-l and Peroxidase-M₂ from the White-Red Fungus Phanerochaete chrysosporium. Arch. Biochem. Biophys. Vol. 244. No. 2 "that the addition of reducing agents inhibits the Mn-dependent peroxidase of Phanerochaete chrysosporium. Dithionite, on the other hand, acts as an activator.
Dokumente, die im Zusammenhang mit der 3. Internationalen Biotechnologischen Konferenz in Stockholm, 1986 veröffentlicht wurden (vgl. Recherchenbericht und Beschreibung dieser Anmeldung, Seite 2, Zeilen 4-14), insbesondere die Beitrage von M. Leisola u.a. "Production and characterization of ligninolytic enzymes of Phanerochaete Chrysosporium" und von M. Asther u.a. "Production of ligninolytic enzymes of Phanerochaete Chrysosporium INA-12 in submerged agitated cultures" zeigen weiterhin die Verwendung von Veratrylalkohol.Documents published in connection with the 3rd International Biotechnological Conference in Stockholm, 1986 (see search report and description of this application,
Hier dient Veratrylalkohol jedoch nur dazu, die Bildung von ligninabbauenden Enzymen zu fördern.Here, however, veratryl alcohol only serves to promote the formation of lignin-degrading enzymes.
Die vorliegende Erfindung hat sich nunmehr die Aufgabe gestellt, ein Verfahren zur Entfernung und/oder Umwandlung von Lignin oder dessen Abbauprodukten aus lignocellulosehaltigem Material mit Hilfe von gewonnenen lignolytischen Enzymen, bei denen die oben aufgezeigten Nachteile des Einsatzes von Mikroorganismen, Enzymen und Chemikalien vermieden werden, zur Verfügung zu stellen.The present invention has now set itself the task of a method for removing and / or converting lignin or its degradation products from lignocellulose-containing material with the aid of lignolytic enzymes obtained, in which the disadvantages of the use of microorganisms, enzymes and chemicals shown above are avoided, to provide.
Diese Aufgabe wird dadurch gelöst, daß a) durch Zusatz von Oxidationsmitteln, Reduktionsmitteln, Salzen und phenolischen Verbindungen zu einer wässrigen Lösung der ligninhaltigen Rohstoffe ein Redoxpotential im Bereich von 200 bis 500 mV eingestellt, b) anschließend durch Zugabe der lignolytischen Enzyme eine ligninabbauende Reaktion mit gleichzeitiger Bleichung gestartet, c) die Reaktion bei dem Wert zwischen 200 und 500 mV, konstanter Temperatur zwischen 20 und 60 °C, konstantem pH-Wert zwischen 2 und 5 und unter ständigem Rühren über 2 bis 6 Stunden aufrechterhalten wird d) das Redoxpotential fortwährend mittels einer Redoxelektrode ermittelt und mittels eines Reglers und Stellgliedes während der gesamten Reaktion durch Zugabe von Oxidationsmitteln. Reduktionsmitteln, Salzen, phenolischen Verbindungen und organischen Säuren zwischen 200 und 500 mV gehalten wird und e) nach Abschluß der Reaktion das Enzym über eine Trennsäule geleitet, dort gereinigt und wieder in den Reaktionsprozeß zurückgeführt wird.This object is achieved in that a) by adding oxidizing agents, reducing agents, salts and phenolic compounds to an aqueous solution of the lignin-containing raw materials, a redox potential in the range from 200 to 500 mV is set, b) subsequently adding a lignin-degrading reaction by adding the lignolytic enzymes simultaneous bleaching started, c) the reaction at a value between 200 and 500 mV, constant temperature between 20 and 60 ° C, constant pH between 2 and 5 and maintained with constant stirring for 2 to 6 hours d) the redox potential is continuously determined by means of a redox electrode and by means of a regulator and actuator during the entire reaction by adding oxidizing agents. Reducing agents, salts, phenolic compounds and organic acids are kept between 200 and 500 mV and e) after the end of the reaction, the enzyme is passed over a separation column, purified there and returned to the reaction process.
Das Redoxpotential liegt vorzugsweise bei 250 bis 350 mV. Als Oxidationsmittel werden vorzugsweise Wasserstoffperoxid, Sauersoff und Ozon eingesetzt. Als Reduktionsmittel kommen Ascorbinsäure, Dithionit und Natrium-Bisulfit in Frage. Als Salz ist vorzugsweise MnSO₄ und/oder FeCl₂ geeignet. Als phenolische Verbindung kann Veratrylalkohol verwendet werden. Als organische Säure kommt z.B. Milchsäure in Betracht.The redox potential is preferably 250 to 350 mV. Hydrogen peroxide, oxygen and ozone are preferably used as the oxidizing agent. Ascorbic acid, dithionite and sodium bisulfite are suitable as reducing agents. MnSO₄ and / or FeCl₂ is preferably suitable as the salt. Veratryl alcohol can be used as the phenolic compound. The organic acid comes e.g. Lactic acid into consideration.
Als Enzyme werden bei dem erfindungsgemäßen Verfahren vorzugsweise lignolytische Enzyme eingesetzt. Vorzugsweise zählen hierzu Phenoloxidasen, Laccasen und Peroxidasen. Die Wirksamkeit des erfindungsgemäßen Verfahrens kann durch Zusatz von Pectinasen und/oder Hemicellulasen erhöht werden. Erfindungsgemäß können insbesondere solche Enzyme verwendet werden, die aus dem Weißfäulepilz Phanerochaete chrysosporium gewonnen werden. Gegebenenfalls kann auch Phanerochaete chrysosporium selbst für den Abbauprozeß zugesetzt werden.Lignolytic enzymes are preferably used as enzymes in the method according to the invention. These preferably include phenol oxidases, laccases and peroxidases. The effectiveness of the method according to the invention can be increased by adding pectinases and / or hemicellulases. According to the invention, it is possible in particular to use enzymes which are obtained from the white rot fungus Phanerochaete chrysosporium. If necessary, Phanerochaete chrysosporium itself can also be added for the degradation process.
Der pH-Wert liegt bei dem erfindungsgemäßen Verfahren zwischen 2 und 5. Besonders bevorzugt wird ein pH-Wert von 3. Die Temperatur beträgt 20 bis 60o C. Vorzugsweise wird die Reaktion bei 40o C durchgeführt.The pH in the process according to the invention is between 2 and 5. A pH of 3 is particularly preferred. The temperature is 20 to 60 ° C. The reaction is preferably carried out at 40 ° C.
Wenn die dargelegten Bedingungen des erfindungsgemäßen Verfahrens eingehalten werden, gelingt es, ein Redoxpotential von 250 - 350 mV einzustellen. Hierdurch läßt sich beispielsweise bei Weizenstroh (ca: 18 % Ligningehalt) der Ligningehalt auf nahezu 0 % abbauen. Fichtenholzschliff (etwa 28-30 % Ligningehalt) läßt sich auf ähnliche Endwerte abbauen. Diese Ergebnisse können überraschenderweise in 2 bis 6 Stunden, in vielen Fällen sogar innerhalb von 2 Stunden erreicht werden. Hierbei wird nicht die physikalische und/oder chemische Vorbehandlung eingerechnet, die insbesondere bei Einsatz von Holz oder Einjahrespflanzen notwendig ist.If the stated conditions of the method according to the invention are observed, a redox potential of 250-350 mV can be set. As a result, the lignin content of wheat straw (approx. 18% lignin content) can be reduced to almost 0%. Spruce wood (about 28-30% lignin content) can be broken down to similar end values. Surprisingly, these results can be achieved in 2 to 6 hours, in many cases even within 2 hours. This does not include the physical and / or chemical pretreatment that is particularly necessary when using wood or annual plants.
Das Redoxpotential wird durch das Verhältnis der verschiedenen zugesetzten Stoffe im Reaktionsgefäß eingestellt. Durch entsprechende Messung und Regelung der Zugabe der Oxidations und Redukionsmittel, der Salze, der phenolischen Verbindungen und organischen Säuren kann ein bestimmtes Redoxpotential während des gesamten Reaktionsverlaufs aufrechterhalten werden. Ziel des Betriebes des so eingestellten Redox-Systems ist das Abfangen der bei der Oxidationsreaktion anfallenden Radikale und so die Verhinderung der Repolymerisation des Lignins.The redox potential is set by the ratio of the various substances added in the reaction vessel. By measuring and controlling the addition of the oxidizing and reducing agents, the salts, the phenolic compounds and organic acids, a certain redox potential can be maintained throughout the course of the reaction. The aim of the operation of the redox system set in this way is to intercept the radicals arising in the oxidation reaction and thus to prevent the repolymerization of the lignin.
Mit diesem biologischen Abbauprinzip ist es erstmals gelungen, ein Ligninentferungsverfahren zu entwickeln, daß in sehr kurzer Zeit (2 bis 6 Stunden) bei physiologischen Temperaturen (40o C) ohne Druck und mit geringsten Chemikalienzugaben kostengünstig und vor allem umweltschonend arbeitet. Ein weiterer Vorteil ist die hohe Ausbeute an Zellstoff bzw. zellstoffähnlichem Material. Bei Einjahrespflanzen beträgt die Ausbeute etwa 80 % und bei Holz ca. 70 % bezogen auf die Trockenmasse nach der Vorbehandlung.With this biodegradation principle, it was possible for the first time to develop a lignin removal process that works in a very short time (2 to 6 hours) at physiological temperatures (40 o C) without pressure and with the smallest addition of chemicals and, above all, environmentally friendly. Another advantage is the high yield of cellulose or cellulose-like material. The yield for annual plants is about 80% and for wood about 70% based on the dry matter after pretreatment.
Das Verfahren hat während des Abbau- und/oder der Umwandlungsreaktion auch eine erhebliche Bleichwirkung, die es gestattet, mit wesentlich weniger umweltbelastenden Bleichmitteln zu arbeiten. Das erfindungsgemäße Verfahren ist daher auch als Bleich- oder Nachbleichverfahren für verschiedene Prozesse geeignet. Daher kann das Verfahren auch für die biologische Bleichung und biologische Abwasserbehandlung von Zellstoffindustrieabwässern und anderen Abwässern eingesetzt werden. Insbesondere kann das Verfahren überall dort verwendet werden, wo eine Entfärbung und Entgiftung von Abwässern erreicht werden soll.The process also has a significant bleaching effect during the degradation and / or conversion reaction, which allows it to be done with significantly less pollution Bleach to work. The process according to the invention is therefore also suitable as a bleaching or post-bleaching process for various processes. The process can therefore also be used for the biological bleaching and biological wastewater treatment of pulp industry wastewater and other wastewater. In particular, the method can be used wherever decolorization and detoxification of waste water is to be achieved.
Ein weiterer Vorteil des erfindungsgemäßen Verfahrens ist die Möglichkeit der kontinuierlichen Verfahrensführung. Besonders wirtschaftlich kann das Verfahren durchgeführt werden, wenn die verbrauchten Enzyme wiederaufbereitet und in den Reaktionsprozeß zurückgeführt werden. Dieses Ziel laßt sich mit Hilfe der Affinitätschromatographie erreichen. Hierbei wird nach Abschluß der Reaktion das Enzym über eine Trennsäule geleitet, dort gereinigt und wieder in den Reaktionsprozeß zurückgeführt. Die Enzymreinigung wird in der Trennsäule mittels Affinitätschromatographie durchgeführt. Hierfür wurden neue spezifische Ligandentypen entwickelt, die zusammen mit dem entsprechenden enzymtechnologischen Know-how benutzt werden.Another advantage of the process according to the invention is the possibility of continuous process control. The process can be carried out particularly economically if the used enzymes are reprocessed and returned to the reaction process. This goal can be achieved with the help of affinity chromatography. After the reaction has ended, the enzyme is passed over a separation column, purified there and returned to the reaction process. The enzyme purification is carried out in the separation column by means of affinity chromatography. For this purpose, new specific types of ligands have been developed, which are used together with the corresponding enzyme technology know-how.
Vorliegend können beispielsweise phenolische Verbindungen eingesetzt werden. Ebenso kommen proteinspezifische Liganden in Betracht. Als Beispiel sei Tannin genannt.For example, phenolic compounds can be used here. Protein-specific ligands are also suitable. Tannin is an example.
Im Folgenden wird unter Bezugnahme auf die Figur die Anlage zur Ausführung des erfindungsgemäßen Verfahrens näher erläutert. Über den Zufluß 7 werden Mikroorganismen oder Enzyme in den Reaktor gegeben. In dem Reaktor können die Mikroorganismen oder Enzyme ggf. auch immobilisiert werden. Für die Immobilisierung können übliche Füll- und Trägerstoff verwendet werden. Über den Zufluß 4 können Oxidations-, Redukionsmittel, Salze oder phenolische Verbindungen zudosiert werden. Die Dosierung kann in Abhängigkeit von dem jeweiligen Redoxpotential gesteuert werden. Hierzu ist am Reaktor eine Redoxelektrode anzubringen (im Bild nicht dargestellt), mittels derer fortwährend das Redoxpotential ermittelt wird. Durch Verbindung mit einer entsprechenden Regelanlage kann dann das Redoxpotential während des gesamten Reaktionsablaufs konstant gehalten werden. Über die Zuleitung 7 werden ferner die Rohstoffe zugegeben. Hierbei kann es sich um ligninhaltige Stoffe jeglicher Art handeln. Insbesondere kommen chemisch und/oder physikalisch vorbehandeltes Stroh und Holz in Betracht. Ebenso können aber auch ligninhaltige Ablaugen und Abwässer in der erfindungsgemäßen Anlage behandelt werden. In dem Reaktor wird das Lignin mit Hilfe von lignolytischen Enzymen oder von Mikroorganismen abgebaut. Als Enzyme kommen insbesondere solche in Betracht, die aus dem Pilz Phanerochaete chrysosporium gewonnen worden sind. Als Mikroorganismen sind insbesondere cellulase- und hemicellulasefreie Mutanten geeignet.The system for carrying out the method according to the invention is explained in more detail below with reference to the figure. Microorganisms or enzymes are added to the reactor via the
Insbesondere sind Mutanten von Phanerochaete chrysosporium einsetzbar. Nach Abschluß des Ligninabbaues fließt der umgesetzte Rohstoff über den Abfluß 8 zusammen mit den verbrauchten Chemikalien, Mikroorganismen bzw. Enzymen aus dem Reaktor ab. Das Stoffgemisch wird beispielsweise über einen Filter 3 geleitet, wo gelöste und ungelöste Stoffe voneinander getrennt werden. Die enzymhaltige Lösung wird über eine Chromatographiesäule 2 geleitet. Diese Säule arbeitet nach dem Prinzip der Affinitätschromatographie. Hier werden die Enzyme wiederaufbereitet und anschließend über die Leitung 5 dem Reaktionsprozeß wieder zugeführt. Die von den Enzymen abgetrennten Stoffe werden über die Leitung 6 abgeführt. Für die Affinitätschromatographie werden besondere enzymspezifische Liganden eingesetzt, insbesondere phenolische Verbindungen. Ebenso können proteinspezifische Liganden, insbesondere Tannin eingesetzt werden.In particular, mutants of Phanerochaete chrysosporium can be used. After completion of the lignin degradation, the converted raw material flows out of the reactor via the drain 8 together with the used chemicals, microorganisms or enzymes. The mixture of substances is passed, for example, through a
Claims (11)
- A process for removing and/or converting lignin or the degradation products thereof from material containing lignocellulose with the help of obtained lignolytic enzymes
characterized in thata) by adding oxidizing agents, reducing agents, salts and phenolic compounds to an aqueous solution of the raw materials containing lignin a redox potential is set in the range of 200 to 500 mV,b) then by adding the lignolytic enzymes a reaction degrading the lignin is initiated while simultaneously bleaching,c) the reaction is maintained at the value between 200 and 500 mV, constant temperature between 20 to 60°C, constant pH-value between 2 and 5 and while constantly stirring over 2 to 6 hours,d) the redox potential is determined continually by means of a redox electrode and is maintained by means of a control unit and controller during the entire reaction by adding oxidizing agents, reducing agents, salts, phenolic compounds and organic acids between 200 and 500 mV, ande) after terminating the reaction, the enzyme is led via a separation column, is purified there and again returned to the reaction process. - The process according to claim 1,
characterized in that the redox potential is adjusted in the range of 250 to 350 mV. - The process according to claim 1 or 2,
characterized in that H₂O₂, O₂ or ozone are used as oxidizing agents. - The process according to any of claims 1 to 3,
characterized in that ascorbinic acid, dithionite or sodium bisulphite are used as reducing agents. - The process according to any of claims 1 to 4,
characterized in that veratryl alcohol is used as phenolic compound. - The process according to any of claims 1 to 5,
characterized in that a pH-value of 3 is adjusted. - The process according to any of claims 1 to 6,
characterized in that a temperature of 40°C is adjusted. - The process according to any of claims 1 to 7,
characterized in that the enzyme purification is performed in the separation column by means of affinity chromatography. - The process according to claim 8,
characterized in that the affinity chromatography is performed with enzyme-specific ligands, particularly phenolic compounds. - The process according to claim 9,
characterized in that the affinity chromatography is performed with protein-specific ligands, particularly tannin. - The process according to any of claims 1 to 10,
characterized in that it is additionally bleached with common bleaching agents such as sodium hypochlorite, chlorine, ozone, O₂, chlorine dioxide.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT87907315T ATE86318T1 (en) | 1986-10-24 | 1987-10-24 | PROCESS FOR THE PRODUCTION OF PULP FROM RAW MATERIALS CONTAINING LIGNIN. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE3636208 | 1986-10-24 | ||
DE19863636208 DE3636208A1 (en) | 1986-10-24 | 1986-10-24 | METHOD FOR DELIGNIFYING AND WHICH BLEACHING LIGNICELLULOSE-CONTAINING OR LIGNINAL MATERIAL OR LIGNIN BY ENZYMATIC TREATMENT |
Publications (2)
Publication Number | Publication Date |
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EP0327576A1 EP0327576A1 (en) | 1989-08-16 |
EP0327576B1 true EP0327576B1 (en) | 1993-03-03 |
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EP87907315A Expired - Lifetime EP0327576B1 (en) | 1986-10-24 | 1987-10-24 | Process for producing cellulose from lignin-containing raw materials |
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---|---|
EP (1) | EP0327576B1 (en) |
JP (1) | JPH0718108B2 (en) |
AT (1) | ATE86318T1 (en) |
AU (1) | AU605215B2 (en) |
BR (1) | BR8707844A (en) |
DE (2) | DE3636208A1 (en) |
DK (1) | DK170810B1 (en) |
FI (1) | FI95289C (en) |
HU (2) | HU202938B (en) |
NO (1) | NO175104C (en) |
WO (1) | WO1988003190A1 (en) |
Families Citing this family (25)
Publication number | Priority date | Publication date | Assignee | Title |
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ZA894239B (en) * | 1988-06-08 | 1990-03-28 | Int Paper Co | Enzymatic delignification of lignocellulosic material |
FI88316C (en) * | 1989-07-10 | 1993-04-26 | Enso Gutzeit Oy | Process for bleaching cellulose pulp |
FI904456A0 (en) * | 1989-09-12 | 1990-09-10 | Sandoz Ag | FOER FARING FOER BLEKNING AV CELLULOSA. |
NZ235983A (en) * | 1989-11-08 | 1993-01-27 | Novo Nordisk As | Process for hydrolysis of resins in lignocellulosic pulp using enzymes simultaneously with peroxy bleaching; ctmp fluff-pulp and absorbent articles produced therefrom |
FI895501A (en) * | 1989-11-17 | 1991-05-18 | Enso Gutzeit Oy | FOERFARANDE FOER TILLVERKNING AV MASSA. |
FI92414B (en) * | 1989-11-27 | 1994-07-29 | Enso Gutzeit Oy | Process for mass production |
FI85389C (en) * | 1989-12-12 | 1992-04-10 | Enso Gutzeit Oy | Process for mass production |
FI900544A (en) * | 1990-02-02 | 1991-08-03 | Enso Gutzeit Oy Tutkimuskeskus | FOERFARANDE FOER TILLVERKNING AV MASSA. |
DE4008894A1 (en) * | 1990-03-20 | 1991-09-26 | Call Hans Peter | METHOD FOR RECYCLING PAPER WITH ENZYMATIC PRINT INK REMOVAL |
DE4008893A1 (en) * | 1990-03-20 | 1991-09-26 | Call Hans Peter | METHOD FOR ENZYMATIC BLEACHING OF CELLULAS |
DK249990D0 (en) * | 1990-10-17 | 1990-10-17 | Novo Nordisk As | PROCEDURE FOR ENZYMATIC PULP TREATMENT |
EP0486125A1 (en) * | 1990-11-13 | 1992-05-20 | JAPAN PULP & PAPER RESEARCH INSTITUTE, INC. | Lignocellulolytic composition, process of producing the same and use of the same |
FI905954A (en) * | 1990-12-03 | 1992-06-04 | Enso Gutzeit Oy | FOERFARANDE FOER BLEKNING AV CELLULOSAMASSA. |
JPH04240287A (en) * | 1991-01-21 | 1992-08-27 | Kobe Steel Ltd | Bleaching of pulp |
FI93230C (en) * | 1991-03-22 | 1995-03-10 | Genencor Int Europ | Method for reducing resin difficulties in mechanical pulp |
AT400153B (en) * | 1991-05-02 | 1995-10-25 | Voest Alpine Ind Anlagen | METHOD FOR BLEACHING MATERIALS CONTAINING XYLAN AND LIGNOCELLULOSE |
DE4137761A1 (en) * | 1991-05-17 | 1992-11-19 | Call Hans Peter | METHOD FOR DELIGNIFYING LIGNOCELLULOSE-CONTAINING MATERIAL, BLEACHING AND TREATING WASTEWATER BY LACCASE WITH EXTENDED EFFECTIVENESS |
FI914780A0 (en) * | 1991-10-10 | 1991-10-10 | Valtion Teknillinen | FOERFARANDE FOER ENTSYMATISK BEHANDLING AV LIGNOCELLULOSAHALTIGA MATERIAL, I SYNNERHET CELLULOSAMASSOR. |
CA2115881C (en) * | 1993-02-25 | 2000-05-23 | Michael G. Paice | Non-chlorine bleaching of kraft pulp |
JP3262646B2 (en) * | 1993-07-09 | 2002-03-04 | 日本製紙株式会社 | Pulp bleaching method |
SE505980C2 (en) * | 1993-12-23 | 1997-10-27 | Bim Kemi Ab | Ways to prevent peroxide-degrading enzymes by bleaching with hydrogen peroxide |
PT879318E (en) * | 1996-02-08 | 2002-07-31 | Novozymes As | A PROCESS FOR INCREASING THE NEGATIVE CHARGE OF A LIGNOCELLULOSIC MATERIAL AND A MODIFIED LIGNOCELLULOSIC MATERIAL WITH AN INCREASED LOAD DENSITY |
DE19820947B4 (en) * | 1997-05-12 | 2005-12-01 | Call, Krimhild | Enzymatic bleaching system with novel enzyme action enhancing compounds for altering, degrading or bleaching lignin, lignin containing materials, or altering or degrading coal, and methods using the bleaching system |
US6942754B2 (en) | 1999-03-23 | 2005-09-13 | Oji Paper Co., Ltd. | Process for producing xylooligosaccharide from lignocellulose pulp |
US6824646B2 (en) | 1999-03-23 | 2004-11-30 | Oji Paper Co., Ltd. | Process for oxygen bleaching and enzyme treating lignocellulosic pulp with liquid treatment and recovery |
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DE1262117B (en) * | 1964-05-05 | 1968-02-29 | Aschaffenburger Zellstoffwerke | Procedure for controlling bleaching with chlorine dioxide |
FR1524581A (en) * | 1966-05-25 | 1968-05-10 | Solvay | Process for adjusting the whiteness of cellulose pulp treated with hydrogen peroxide or a similar product |
CA1232850A (en) * | 1985-01-17 | 1988-02-16 | Albert D. Friesen | Purification of superoxide dismutase |
-
1986
- 1986-10-24 DE DE19863636208 patent/DE3636208A1/en not_active Withdrawn
-
1987
- 1987-10-24 AT AT87907315T patent/ATE86318T1/en not_active IP Right Cessation
- 1987-10-24 AU AU82303/87A patent/AU605215B2/en not_active Ceased
- 1987-10-24 EP EP87907315A patent/EP0327576B1/en not_active Expired - Lifetime
- 1987-10-24 HU HU875790A patent/HU202938B/en not_active IP Right Cessation
- 1987-10-24 DE DE8787907315T patent/DE3784515D1/en not_active Expired - Fee Related
- 1987-10-24 HU HU875790A patent/HUT50894A/en unknown
- 1987-10-24 JP JP62506759A patent/JPH0718108B2/en not_active Expired - Lifetime
- 1987-10-24 BR BR8707844A patent/BR8707844A/en not_active IP Right Cessation
- 1987-10-24 WO PCT/EP1987/000635 patent/WO1988003190A1/en active IP Right Grant
-
1988
- 1988-06-23 DK DK344888A patent/DK170810B1/en not_active IP Right Cessation
- 1988-06-24 NO NO882808A patent/NO175104C/en unknown
-
1989
- 1989-04-21 FI FI891909A patent/FI95289C/en not_active IP Right Cessation
Non-Patent Citations (4)
Title |
---|
Abatract Bulletin of the Institute of Paper Chemistry, vol.57, No.7, January 1987, (Appleton, Wisconsin, US), M. Asther et al.: "Production of ligninolytic enzymes of Phanerochaete chrysosporium INA-12 in submerged agitated cultures", pages 956-957, abstract 8558 * |
Abstract Bulletin of the Institute of Paper Chemistry, vol. 57, No. 7, January 1987, (Appleton, Wisconsin, US), P.J. Harvey et al.: "Lignin-degrading enzymes and the role of radical cations in lignin biodegradation", page 958, abstract 8575 * |
Abstract Bulletin of the Institute of Paper Chemistry, vol. 57, No. 7, January 1987, (Appleton, Wisconsin, US), V.-B. Huynh et al.: "Oxidation of lignin model compounds by a manganese-dependent enzyme from phanerochaete chrysosporium as compared to chemically generated Mn(III)", page 959, abstract 8578 * |
Tappi, vol. 61, No. 6, June 1978, B.I. Fleming et al.: "Soda pulping with anthraquinone. A mechanism", pages 43-46 * |
Also Published As
Publication number | Publication date |
---|---|
BR8707844A (en) | 1989-10-03 |
HU202938B (en) | 1991-04-29 |
FI95289B (en) | 1995-09-29 |
DK170810B1 (en) | 1996-01-22 |
DK344888D0 (en) | 1988-06-23 |
DE3784515D1 (en) | 1993-04-08 |
DE3636208A1 (en) | 1988-05-05 |
WO1988003190A1 (en) | 1988-05-05 |
ATE86318T1 (en) | 1993-03-15 |
FI95289C (en) | 1996-01-10 |
JPH02500990A (en) | 1990-04-05 |
HUT50894A (en) | 1990-03-28 |
FI891909A (en) | 1989-04-21 |
AU605215B2 (en) | 1991-01-10 |
DK344888A (en) | 1988-06-23 |
NO175104C (en) | 1994-08-31 |
JPH0718108B2 (en) | 1995-03-01 |
AU8230387A (en) | 1988-05-25 |
EP0327576A1 (en) | 1989-08-16 |
NO175104B (en) | 1994-05-24 |
FI891909A0 (en) | 1989-04-21 |
NO882808L (en) | 1988-06-24 |
NO882808D0 (en) | 1988-06-24 |
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