EP0324552B1 - Zündkerzensteckverbindung - Google Patents

Zündkerzensteckverbindung Download PDF

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Publication number
EP0324552B1
EP0324552B1 EP19890300113 EP89300113A EP0324552B1 EP 0324552 B1 EP0324552 B1 EP 0324552B1 EP 19890300113 EP19890300113 EP 19890300113 EP 89300113 A EP89300113 A EP 89300113A EP 0324552 B1 EP0324552 B1 EP 0324552B1
Authority
EP
European Patent Office
Prior art keywords
sleeve
lead
end region
connector
spark plug
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP19890300113
Other languages
English (en)
French (fr)
Other versions
EP0324552A1 (de
Inventor
Adrian Paul Mines
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ZF International UK Ltd
Original Assignee
Lucas Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Lucas Industries Ltd filed Critical Lucas Industries Ltd
Publication of EP0324552A1 publication Critical patent/EP0324552A1/de
Application granted granted Critical
Publication of EP0324552B1 publication Critical patent/EP0324552B1/de
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01T—SPARK GAPS; OVERVOLTAGE ARRESTERS USING SPARK GAPS; SPARKING PLUGS; CORONA DEVICES; GENERATING IONS TO BE INTRODUCED INTO NON-ENCLOSED GASES
    • H01T13/00—Sparking plugs
    • H01T13/02—Details
    • H01T13/04—Means providing electrical connection to sparking plugs

Definitions

  • This invention relates to spark plug connectors for use with the spark plugs of an internal combustion engine, and to a method of manufacturing such connectors.
  • Certain internal combustion engine designs incorporate a well which may be of the order of 100mm in depth, and at the base of which the spark plugs are located. Problems encountered with such a design include the difficulty of engagement of a connector with, and disengagement of the connector from, the spark plug, adequate insulation between the conductive components of the connector and the walls of the well, and the secure fixing of the connector in position against vibration in use.
  • British patent application GB-A-2165000A discloses a spark plug connector for use in an internal combustion engine where the spark plugs are disposed at the bases of respective wells.
  • the connector disclosed in GB-A-2165000A is disadvantageous in that it is an assembly of four separately formed components and as such is expensive and time consuming to produce.
  • the region at which the connector is gripped to effect insertion or removal is formed from a soft rubber to provide sealing but by virtue of this softness handling of the connector may be impaired. It is an object of the present invention to provide a spark plug connector wherein these and other allied problems are overcome.
  • a spark plug connector in accordance with a first aspect of the present invention comprises a high tension lead terminated at one end with a terminal for receiving a corresponding terminal of a spark plug, an elongate, flexible, electrically insulating sleeve within which are housed an end region of said high tension lead and the terminal attached thereto, the lead extending from one end region of said sleeve, and the opposite end region of the sleeve being open to receive, in use, the terminal region of the spark plug for mating engagement with said terminal of said lead, characterized by a rigid, electrically insulating body within which said one end region of said sleeve is supported, said one end region of said sleeve having at least one laterally outwardly extending, integral protrusion exposed by way of a respective window in the wall of the rigid body.
  • said lead is bent, as it exits from said sleeve, to lie generally at right angles to the length of the sleeve, and is maintained in such orientation relative to the sleeve by the body.
  • said one end region of said sleeve includes a plurality of angularly spaced, radially outwardly extending, integral protrusions, said protrusions extending radially outwardly through respective windows in said rigid body.
  • said rigid body is shaped to facilitate manual gripping of the connector.
  • a method of manufacturing a spark plug connector comprising the steps of introducing a terminated end of a high tension lead into an elongate, flexible, electrically insulating sleeve so that the terminated end of the lead is received within the sleeve and the lead extends from one end region of the sleeve, the opposite end region of the sleeve being open to receive, in use, a mating terminal region of a spark plug, the method being characterized by moulding a rigid, electrically insulating body around said one end region of said sleeve said one end region of the sleeve having at least one integral laterally outwardly extending protrusion around which said rigid body is moulded so that the protrusion extends through the body.
  • the method includes the step of displacing the lead, where it extends from the sleeve, prior to moulding the body, so that the projecting portion of the lead lies substantially at right angles to the sleeve, and then arranging the moulding of said body such that said moulded body holds the lead in the chosen orientation.
  • the step of moulding the body is such that the body is moulded around a plurality of radial protrusions integral with the sleeve, whereby the protrusions extend through the moulded body.
  • the spark plug connector comprises a conventional high tension electrical lead 11 conveniently incorporating radio frequency suppression, the lead comprising an electrical conductive core in a multi-layer electrically insulating sheath, and being terminated at one end with a resilient, tubular, metal terminal 12.
  • the lead 11 extends into one end of the terminal 12, the terminal 12 being crimped around the lead and being electrically connected to the core thereof.
  • the other end of the terminal is open to receive, as a push fit, the terminal post of a spark plug.
  • the terminated end region of the lead 11 is received within an elongate, flexible, electrically insulating sleeve 13 formed from silicon-rubber.
  • the sleeve 13 is 120mm in length but it will be understood that the length of the sleeve 13 is determined by the depth of the spark plug well of the engine with which the connector is to be utilized.
  • the internal bore of the sleeve 13 is shaped at one end 14 to receive and grip the terminal end region of a spark plug. Adjacent the region 14 the bore of the sleeve includes a region 15 which in use grips the terminal 12 and the associated region of the lead 11 inserted into the sleeve.
  • the bore includes a region 16 through which the lead 11 extends as a close fit, and finally the bore terminates, at its end remote from the region 14, in a region 17 which grips the lead 11.
  • the open end of the region 17 is chamferred to permit the projecting portion of the lead 11 to be bent to lie at an angle to the length of the sleeve 13. It will be recognised that the lead 11 extends from the end of the sleeve 13 remote from the bore portion 14, the terminal 12 being within the bore of the sleeve 13 so that in use the terminal end region of a spark plug must be introduced into the portion 14 of the bore of the sleeve to matingly engage the terminal 12.
  • the sleeve 13 is of plain cylindrical form throughout the majority of its length, but adjacent the end where the lead 11 protrudes the sleeve includes a short tapering region 13 a and four integral, equiangularly spaced, radially outwardly extending protrusions 18.
  • the final component of the spark plug connector illustrated in the drawings is a rigid, moulded synthetic resin, electrically insulating body 19 at one end of the sleeve 13.
  • the connector is manufactured by cutting an appropriate length of high tension lead 11 and terminating it at one end with a terminal 12.
  • the terminated end of the lead is then introduced into a respective preformed sleeve 13 so that the terminal 12 seats within the region 15 of the bore of the sleeve, the remainder of the lead extending within the bore and issuing therefrom at the open end of the region 17.
  • the end of the sleeve 13 carrying the protrusions 18 is then introduced into a mould and the projecting portion of the lead 11 is bent to lie at a chosen, predetermined, angle to the length of the sleeve.
  • the lead extends substantially at right angles to the sleeve 13, and in practice the angle subtended between the axis of the sleeve 13 and the projecting length of the lead 11 is 95°.
  • the body 19 is then moulded around the end region of the sleeve 13 and the projecting portion of the lead 11.
  • the material of the body conveniently is polybutylene terephthalate and when the body 19 hardens it retains the chosen angular orientation of the sleeve 13 and the projecting portion of the lead 11.
  • the shaping of the mould which is utilized in moulding the body 19 around the end region of the sleeve 13 is such that the body 19 includes, at its free end, a finger grip portion 21 for facilitating manual gripping and manipulation of the connector in use, and an integral collar 22 which tightly encircles the tapering portion 13 a and the ajoining region of the sleeve 13 to provide rigid support for the sleeve 13 at its end which will be uppermost in use.
  • the wall of the mould is engaged by the free ends of the protrusions 18 so that during moulding the material of the body flows around the sides, but not the ends, of the protrusions and thus the body 19 is formed with windows through which the protrusions 18 project.
  • the collar 22 of the body 19 equiangularly spaced apertures 23 through which the sleeve 13 is exposed.
  • the apertures 23 are provided by four projections on the mould wall which locate and support the sleeve 13 during moulding of the body 19.
  • the free end surfaces of the protrusions 18 define parts of a common imaginary cylinder the diameter of which matches the diameter of the respective spark plug well of the associated internal combustion engine.
  • the body 19 ensures that the projecting portion of the respective lead 11 project at an appropriate angle.
  • the rigid body 19 supports the flexible sleeve 13 during insertion and removal of the connector and its shaping facilitates manual handling of the connector.
  • the electrically insulating nature of the sleeve 13 ensures that the terminal 12 is adquately electrically insulated from the wall of the spark plug well of the engine.
  • the shaping of the body 19 can be varied to suit the intended application of the connector.
  • the body 19 may, in certain circumstances, be chosen to mould the body 19 with an open free end so that the lead 11 can protrude axially, and to provide the body 19 with a snap-on cap which closes the end of the body, and deflects the lead 11 to a chosen angle.
  • the snap-on cap could carry identifying indicia which of course may need to be different for different applications. In such circumstances a common body moulding would be provided and only the indicia on the snap-on cap would change.

Landscapes

  • Spark Plugs (AREA)

Claims (8)

  1. Zündkerzensteckverbindung mit einer Hochspannungsleitung (11), die an einem Ende mit einem Anschluß 12 endet zum Aufnehmen eines entsprechenden Anschlusses einer Zündkerze, einer länglichen, flexiblen, elektrisch isolierenden Hülse (13), in der ein Endbereich der Hochspannungsleitungen (11) und der daran angebrachte Anschluß (12) aufgenommen sind, wobei sich die Leitungen (11) von einem Endbereich (17) der Hülse (13) erstreckt und der gegenüberliegende Endbereich (14) der Hülse (13) offen ist zum Aufnehmen bei Benutzung des Anschlußbereiches der Zündkerze zum passenden Eingriff mit dem Anschluß (17) der Leitung (11),
    wobei die Steckverbindung gekennzeichnet ist durch einen starren elektrisch isolierenden Körper (19), innerhalb von dem der eine Endbereich der Hülse gelagert ist, wobei der eine Endbereich (17) der Hülse (13) mindestens einen sich seitwärts nach außen erstrekkende angeformten Vorsprung (18) aufweist, der durch ein entsprechendes Fenster in der Wand des starren Körpers (19) offenliegt.
  2. Steckverbindung nach Anspruch 1,
    dadurch gekennzeichnet, daß die Leitung (11) gebogen ist, während sie aus der Hülse (13) heraustritt, so daß sie im allgemeinen im rechten Winkel zu der Länger der Hülse 13 liegt, und daß sie in solcher Orientierung relativ zu der Hülse 13 durch den Körper 19 gehalten wird.
  3. Steckverbindung nach Anspruch 1 oder Anspruch 2,
    dadurch gekennzeichnet, daß der eine Endbereich (17) der Hülse (13) eine Mehrzahl von in Winkelabständen voneinander, sich radial nach außen erstreckenden angeformten Vorsprüngen (18) aufweist, wobei sich die Vorsprünge (18) radial nach außen durch entsprechende Fenster in dem starren Körper (19) erstrecken.
  4. Steckverbindung nach einem der Ansprüche 1 bis 3,
    dadurch gekennzeichnet, daß der starre Körper (19) zum Erleichtern des manuellen Ergreifens der Steckverbindung geformt ist.
  5. Verfahren zum Herstellen einer Zündkerzensteckverbindung mit den Schritten des Einführens eines mit einem Anschluß versehenen Endes einer Hochspannungsleitung (11) in eine längliche, flexible, elektrisch isolierende Hülse (13) so, daß das mit einem Anschluß versehene Ende der Leitung (11) in der Hülse (13) aufgenommen wird und sich die Leitung (11) von einem Endbereich (17) der Hülse (13) erstreckt, wobei der gegenüberliegende Endbereich (14) der Hülse offen ist zum Aufnehmen bei Benutzung eines passenden Anschlußbereiches einer Zündkerze, wobei das Verfahren gekennzeichnet ist, durch Gießen eines starren, elektrisch isolierenden Körpers (19) um den einen Endbereich (17) der Hülse (13) wobei der eine Endbereich (17) der Hülse (13) mindestens einen angeformten, sich seitwärts nach außen erstreckenden Vorsprung (18) aufweist, um den der starre Körper (19) so gegossen wird, daß der Vorsprung (18) sich durch den Körper (19) erstreckt.
  6. Verfahren nach Anspruch 5,
    gekennzeichnet durch den Schritt des Versetzens der Leitung (11), wo sie sich von der Hülse (13) erstreckt, vor dem Gießen des Körpers (19), so daß der vorstehende Abschnitt der Leitung (11) im wesentlichen in rechten Winkeln zu der Hülse (13) liegt, und dann Anordnen des Gießens des Körpers (19) so, daß der gegossenen Körper (19) die Leitung (11) in der gewählten Orientierung hält.
  7. Verfahren nach Anspruch 5 oder Anspruch 6,
    dadurch gekennzeichnet, daß der Schritt des Gießens des Körpers (19) so ist, daß der Körper (19) um eine Mehrzahl von radialen Vorsprüngen (18) gegossen wird, die an die Hülse (13) angeformt sind, wodurch sich die Vorsprünge (18) durch den gegossenen Körper (19) erstrecken.
  8. Verfahren nach einem der Ansprüche 5 bis 7,
    dadurch gekennzeichnet, daß die Gußform eine Mehrzahl von Vorsprüngen aufweist, die an die Hülse (13) während des Gießens des Körpers (19) angreifen und sie stützen, wobei die Vorsprünge Öffnungen (23) in dem Körper (19) hinterlassen.
EP19890300113 1988-01-09 1989-01-06 Zündkerzensteckverbindung Expired - Lifetime EP0324552B1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
GB8800444 1988-01-09
GB888800444A GB8800444D0 (en) 1988-01-09 1988-01-09 Spark plug connector

Publications (2)

Publication Number Publication Date
EP0324552A1 EP0324552A1 (de) 1989-07-19
EP0324552B1 true EP0324552B1 (de) 1993-03-24

Family

ID=10629710

Family Applications (1)

Application Number Title Priority Date Filing Date
EP19890300113 Expired - Lifetime EP0324552B1 (de) 1988-01-09 1989-01-06 Zündkerzensteckverbindung

Country Status (4)

Country Link
EP (1) EP0324552B1 (de)
DE (1) DE68905488T2 (de)
ES (1) ES2040456T3 (de)
GB (1) GB8800444D0 (de)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE4134274A1 (de) * 1991-10-17 1993-04-22 Reinshagen Kabelwerk Gmbh Zuendkerzenstecker
DE4442634B4 (de) * 1994-11-30 2007-08-30 Bayerische Motoren Werke Ag Vorrichtung zum Befestigen eines Einzelspulenzündsystems mit dem Zylinderkopf einer Brennkraftmaschine
DE102010039424B4 (de) 2010-08-17 2023-04-27 Robert Bosch Gmbh Zündvorrichtung für eine Brennkraftmaschine
DE102017102575B4 (de) 2017-01-31 2018-12-20 Borgwarner Ludwigsburg Gmbh Verbindungsstecker

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2261103A1 (de) * 1972-12-14 1974-06-20 Kabel Metallwerke Ghh Zuendkerzenstecker fuer verbrennungsmotoren
CA1281953C (en) * 1984-09-27 1991-03-26 Yoshiki Yano Plug cap apparatus
JPS61204386U (de) * 1985-06-12 1986-12-23

Also Published As

Publication number Publication date
ES2040456T3 (es) 1993-10-16
EP0324552A1 (de) 1989-07-19
DE68905488T2 (de) 1993-07-29
DE68905488D1 (de) 1993-04-29
GB8800444D0 (en) 1988-02-10

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