EP0296074B1 - Verfahren und Vorrichtung zum Sandgiessen von Verbundkörpern aus einem Fasereinsatz und einer mit Leichtmetall legierten Grundmasse - Google Patents
Verfahren und Vorrichtung zum Sandgiessen von Verbundkörpern aus einem Fasereinsatz und einer mit Leichtmetall legierten Grundmasse Download PDFInfo
- Publication number
- EP0296074B1 EP0296074B1 EP88420187A EP88420187A EP0296074B1 EP 0296074 B1 EP0296074 B1 EP 0296074B1 EP 88420187 A EP88420187 A EP 88420187A EP 88420187 A EP88420187 A EP 88420187A EP 0296074 B1 EP0296074 B1 EP 0296074B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- pressure
- bath
- mould
- cavity
- mold
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D19/00—Casting in, on, or around objects which form part of the product
- B22D19/14—Casting in, on, or around objects which form part of the product the objects being filamentary or particulate in form
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D18/00—Pressure casting; Vacuum casting
- B22D18/08—Controlling, supervising, e.g. for safety reasons
Definitions
- the invention relates to a method and a device for molding in sand of composite parts with a light alloy matrix and a fibrous insert according to the preambles of claims 1 and 5.
- alloys based on light metals such as aluminum or magnesium for example, for the production of parts intended to equip means of land or air transport is more and more widespread because it allows in particular to reduce the energy consumption necessary for their propulsion.
- the first of these methods makes it possible to produce highly reinforced parts and achieve high characteristics, but the shape and size of the parts are limited.
- the second is intended for the manufacture of composites with reinforcement of particles or short fibers dispersed throughout the mass of the part.
- the third is the only one which makes it possible to make parts of complicated shape, of large dimensions, reinforced locally but the applicable pressures are limited.
- the Applicant is more particularly interested in the manufacture of composite parts reinforced with long fiber inserts in a traditional sand mold provided with an imprint, associated with a supply pipe plunging into a liquid metal bath contained in an oven. , association described for example in French Patent No. 2,147,827, and applying the principle of infiltration.
- This process in which a sand mold is used containing in its imprint a preform of a fibrous insert and fed by means of a tubing immersed in a liquid metallic bath contained in an oven is characterized in that a depression is created in the mold and above the bath, then the pressure is increased above the bath so as to obtain a positive pressure difference ⁇ P relative to the mold and thus to repress the metal in the mold, then the pressure above atmospheric pressure is simultaneously increased both in the mold and above the bath while maintaining the same difference ⁇ P until the part solidifies.
- the invention therefore consists first of all in bringing the pressure which prevails in the mold and above the bath to a value lower than atmospheric pressure. Because of the permeability of the sand, it suffices to put the outside of the mold under vacuum to obtain this result inside the cavity and consequently within the naturally permeable gas preform. Preferably, it is sought to reach a residual pressure at most equal to 3 ⁇ 103 Pa.
- this residual pressure is increased above the bath by making an air inlet for example in the oven so that under the difference of the positive pressure ⁇ P thus created above the bath compared to the mold, the metal rises into the tube and enters the mold cavity.
- the preform having no contact with the walls of the cavity is thus completely surrounded by the liquid metal which shields any passage of gas.
- the invention also relates to a device for implementing the method described above.
- this device comprises a sand mold produced from the usual materials such as silica, alumina, zircon, olivine, etc., in the divided state and linked together by means of either a organic resin, or a mineral binder of the sodium silicate, colloidal silica, ethyl silicate or phosphate type, for example.
- this mold In the imprint of this mold is placed a mass of long ceramic fibers preferably and of the graphite, silicon carbide, alumina, etc. type, to which a suitable shape has been given to the reinforcement of the part.
- This preform is placed inside the cavity and kept away from the walls of the mold by any suitable means. In this way, it is possible to make a complete coating of its walls by the metal during the casting of the part and to ensure its tightness with respect to the mold, an essential condition for carrying out the process described above.
- This mold is enclosed in a sealed chamber provided with a pipe in communication for example with a vacuum pump or a compressor. From this chamber also opens a pipe integral with the mold which connects the impression to the metal bath to be molded and allows the impression to be fed.
- the mold can be equipped with heating means intended to perform preheating before the introduction of the metal; this makes it possible to slow down the solidification of the part and thus to facilitate the impregnation of the preform and the obtaining of thin walls.
- the device according to the invention also comprises an electrically heated oven containing the metal to be molded and placed below the mold.
- This oven can also be placed in a chamber similar to that of the mold. However, it is also possible to enclose it as it is in a sealed enclosure with the mold surrounded by its chamber.
- the first pipe is that of the mold chamber
- the second is related to the atmosphere from the oven.
- the enclosure In operation, having set up the preform in the cavity, closed the mold and heated and filled the metal oven, the enclosure is closed by means of a cover and then puts the two pipes in communication with means of placing under depression.
- the pressure gauge remains at 0.
- the enclosure pipe is then isolated from the vacuum means and open to the atmosphere for the time necessary for the pressure gauge to indicate a pressure equal to ⁇ P.
- the metal is forced back from the oven to the mold.
- the venting being closed and the pipe of the chamber being isolated from the vacuum means, the two pipes are put in communication with the pressurization means and by means of adjustment valves, the pressure gauge at value ⁇ P.
- the two pipes are isolated from the pressurizing means and placed in the atmosphere.
- the enclosure and the mold are then opened successively and the part is extracted.
- a particular means for sealing between the preform and the mold by means of the metal consists in providing the imprint of housings equipped on their faces with metal sheets juxtaposed between them and which lie inside the footprint. The ends of the preform are then placed in contact with these sheets. Thus, when the metal fills the mold, it seals the sheets together and the housings become gas tight; the preform thus has no contact with the walls of the mold through which the gases could penetrate when pressurized.
- the fibrous preform 17 Inside the impression is placed the fibrous preform 17, the ends of which are placed in housings formed by metal sheets 18 which extend along 19 inside the impression.
- the invention finds its application in the production by sand molding of parts having good cohesion between the insert and the matrix.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacture Of Alloys Or Alloy Compounds (AREA)
- Laminated Bodies (AREA)
Claims (6)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT88420187T ATE62161T1 (de) | 1987-06-11 | 1988-06-09 | Verfahren und vorrichtung zum sandgiessen von verbundkoerpern aus einem fasereinsatz und einer mit leichtmetall legierten grundmasse. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR8708749A FR2616363B1 (fr) | 1987-06-11 | 1987-06-11 | Procede et dispositif de moulage en sable de pieces composites a matrice en alliage leger et insert fibreux |
FR8708749 | 1987-06-11 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0296074A1 EP0296074A1 (de) | 1988-12-21 |
EP0296074B1 true EP0296074B1 (de) | 1991-04-03 |
Family
ID=9352354
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP88420187A Expired - Lifetime EP0296074B1 (de) | 1987-06-11 | 1988-06-09 | Verfahren und Vorrichtung zum Sandgiessen von Verbundkörpern aus einem Fasereinsatz und einer mit Leichtmetall legierten Grundmasse |
Country Status (9)
Country | Link |
---|---|
US (1) | US4889177A (de) |
EP (1) | EP0296074B1 (de) |
JP (1) | JPH0734986B2 (de) |
AT (1) | ATE62161T1 (de) |
CA (1) | CA1326586C (de) |
DE (1) | DE3862247D1 (de) |
ES (1) | ES2021460B3 (de) |
FR (1) | FR2616363B1 (de) |
GR (1) | GR3001726T3 (de) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104475699A (zh) * | 2014-11-17 | 2015-04-01 | 界首市一鸣新材料科技有限公司 | 一种采用差压铸造法直接成型泡沫铝零件的工艺 |
Families Citing this family (36)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0722795B1 (de) * | 1988-07-31 | 1998-11-25 | Asahi Tec Corporation | Verfahren und Vorrichtung zum Giessen von Fahrzeugrädern |
US5111871B1 (en) * | 1989-03-17 | 1993-12-28 | J. Cook Arnold | Method of vacuum casting |
FR2648064A1 (fr) * | 1989-06-12 | 1990-12-14 | Etude Dev Metallurg | Procede de coulee basse pression dans un moule sous vide plus specialement destine a la realisation de pieces a parties minces et dispositif pour sa mise en oeuvre |
US5224533A (en) * | 1989-07-18 | 1993-07-06 | Lanxide Technology Company, Lp | Method of forming metal matrix composite bodies by a self-generated vaccum process, and products produced therefrom |
US5247986A (en) * | 1989-07-21 | 1993-09-28 | Lanxide Technology Company, Lp | Method of forming macrocomposite bodies by self-generated vacuum techniques, and products produced therefrom |
US5188164A (en) * | 1989-07-21 | 1993-02-23 | Lanxide Technology Company, Lp | Method of forming macrocomposite bodies by self-generated vacuum techniques using a glassy seal |
GB2247636A (en) * | 1990-08-03 | 1992-03-11 | Atomic Energy Authority Uk | The manufacture of composite materials |
US5394930A (en) * | 1990-09-17 | 1995-03-07 | Kennerknecht; Steven | Casting method for metal matrix composite castings |
US5244031A (en) * | 1990-10-09 | 1993-09-14 | Arnold Cook | Dual mode gas system for casting |
US5678298A (en) * | 1991-03-21 | 1997-10-21 | Howmet Corporation | Method of making composite castings using reinforcement insert cladding |
US5241737A (en) * | 1991-03-21 | 1993-09-07 | Howmet Corporation | Method of making a composite casting |
US5241738A (en) * | 1991-03-21 | 1993-09-07 | Howmet Corporation | Method of making a composite casting |
US5616421A (en) * | 1991-04-08 | 1997-04-01 | Aluminum Company Of America | Metal matrix composites containing electrical insulators |
US5570502A (en) * | 1991-04-08 | 1996-11-05 | Aluminum Company Of America | Fabricating metal matrix composites containing electrical insulators |
US5775403A (en) * | 1991-04-08 | 1998-07-07 | Aluminum Company Of America | Incorporating partially sintered preforms in metal matrix composites |
US5259436A (en) * | 1991-04-08 | 1993-11-09 | Aluminum Company Of America | Fabrication of metal matrix composites by vacuum die casting |
US5263530A (en) * | 1991-09-11 | 1993-11-23 | Howmet Corporation | Method of making a composite casting |
JP2791529B2 (ja) * | 1992-03-26 | 1998-08-27 | 日立金属株式会社 | 差圧鋳造方法及び差圧鋳造装置 |
US5332022A (en) * | 1992-09-08 | 1994-07-26 | Howmet Corporation | Composite casting method |
US5981083A (en) * | 1993-01-08 | 1999-11-09 | Howmet Corporation | Method of making composite castings using reinforcement insert cladding |
US5322109A (en) * | 1993-05-10 | 1994-06-21 | Massachusetts Institute Of Technology, A Massachusetts Corp. | Method for pressure infiltration casting using a vent tube |
FR2705044B1 (fr) * | 1993-05-10 | 1995-08-04 | Merrien Pierre | Procede de coulee pilotee sous basse pression d'un moule sous vide pour alliages d'aluminium ou de magnesium et dispositif pour sa mise en oeuvre. |
AT406837B (de) * | 1994-02-10 | 2000-09-25 | Electrovac | Verfahren und vorrichtung zur herstellung von metall-matrix-verbundwerkstoffen |
US5701993A (en) * | 1994-06-10 | 1997-12-30 | Eaton Corporation | Porosity-free electrical contact material, pressure cast method and apparatus |
US5787961A (en) * | 1994-10-14 | 1998-08-04 | Honda Giken Kogyo Kabushiki Kaisha | Thixocasting process, for a thixocasting alloy material |
US6148899A (en) * | 1998-01-29 | 2000-11-21 | Metal Matrix Cast Composites, Inc. | Methods of high throughput pressure infiltration casting |
FR2826598B1 (fr) * | 2001-07-02 | 2003-10-24 | Peugeot Citroen Automobiles Sa | Procede et dispositif de moulage d'une piece metallique comportant un insert poreux et utilisation |
WO2006091619A2 (en) * | 2005-02-22 | 2006-08-31 | Milwaukee School Of Engineering | Casting process |
DE102005019252A1 (de) | 2005-04-26 | 2006-11-09 | Wacker Chemie Ag | Verfahren zur Herstellung von Organylhydrogensilanen |
CN100391654C (zh) * | 2005-09-22 | 2008-06-04 | 上海交通大学 | 铝基复合材料的反重力真空吸铸制备方法 |
CN1317094C (zh) * | 2005-09-22 | 2007-05-23 | 上海交通大学 | 铝基复合材料反重力真空吸铸成形设备 |
US8283047B2 (en) * | 2006-06-08 | 2012-10-09 | Howmet Corporation | Method of making composite casting and composite casting |
US8801388B2 (en) | 2010-12-20 | 2014-08-12 | Honeywell International Inc. | Bi-cast turbine rotor disks and methods of forming same |
EP2789444B1 (de) * | 2013-04-11 | 2017-05-31 | Airbus Operations GmbH | Verfahren und Vorrichtung zur Herstellung eines faserverstärkten Kunststoffgussteils |
WO2016113879A1 (ja) | 2015-01-15 | 2016-07-21 | 日産自動車株式会社 | 低圧鋳造方法及び低圧鋳造装置 |
CN108746552A (zh) * | 2018-04-18 | 2018-11-06 | 益阳仪纬科技有限公司 | 一种薄壁壳体铝合金铸件的铸造方法 |
Family Cites Families (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4050503A (en) * | 1973-08-16 | 1977-09-27 | Institute Po Metaloznanie I Technologia Na Metalite | Apparatus for controlling the rate of filling of casting molds |
FR2340156A2 (fr) * | 1976-02-03 | 1977-09-02 | Pechiney Aluminium | Procede et dispositif de moulage sous basse pression |
JPS5647262A (en) * | 1979-09-25 | 1981-04-28 | Komatsu Ltd | Back pressure casting method |
JPS5728662A (en) * | 1980-07-30 | 1982-02-16 | Nikkei Giken:Kk | Pressure die-casting equipment for material having opened part |
JPS5737559U (de) * | 1980-08-14 | 1982-02-27 | ||
BG33467A1 (en) * | 1980-12-11 | 1983-03-15 | Nikolov | Method and machine for castind under presure |
JPS5884661A (ja) * | 1981-11-12 | 1983-05-20 | Toyota Motor Corp | 加圧鋳造法及び装置 |
GB2115327B (en) * | 1982-02-08 | 1985-10-09 | Secr Defence | Casting fibre reinforced metals |
SU1037222A1 (ru) * | 1982-05-24 | 1983-08-23 | Украинский Ордена Трудового Красного Знамени Научно-Исследовательский Институт Металлов | Устройство дл регулировани скорости разливки металла под давлением |
JPS59100236A (ja) * | 1983-11-01 | 1984-06-09 | Honda Motor Co Ltd | 繊維強化複合部材の製造方法 |
FR2556996B1 (fr) * | 1983-12-26 | 1988-03-11 | Pont A Mousson | Procede d'alimentation de moules de fonderie en alliages metalliques sous pression differentielle controlee |
JPS61119369A (ja) * | 1984-09-11 | 1986-06-06 | Nikkei Giken:Kk | 開口部を有する部材の加圧鋳造装置 |
-
1987
- 1987-06-11 FR FR8708749A patent/FR2616363B1/fr not_active Expired - Fee Related
-
1988
- 1988-06-07 US US07/203,074 patent/US4889177A/en not_active Expired - Fee Related
- 1988-06-07 JP JP63139788A patent/JPH0734986B2/ja not_active Expired - Lifetime
- 1988-06-09 AT AT88420187T patent/ATE62161T1/de not_active IP Right Cessation
- 1988-06-09 EP EP88420187A patent/EP0296074B1/de not_active Expired - Lifetime
- 1988-06-09 DE DE8888420187T patent/DE3862247D1/de not_active Expired - Fee Related
- 1988-06-09 ES ES88420187T patent/ES2021460B3/es not_active Expired - Lifetime
- 1988-06-10 CA CA000569266A patent/CA1326586C/fr not_active Expired - Fee Related
-
1991
- 1991-04-04 GR GR90401067T patent/GR3001726T3/el unknown
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104475699A (zh) * | 2014-11-17 | 2015-04-01 | 界首市一鸣新材料科技有限公司 | 一种采用差压铸造法直接成型泡沫铝零件的工艺 |
Also Published As
Publication number | Publication date |
---|---|
GR3001726T3 (en) | 1992-11-23 |
DE3862247D1 (de) | 1991-05-08 |
JPS63317246A (ja) | 1988-12-26 |
FR2616363B1 (fr) | 1991-04-19 |
CA1326586C (fr) | 1994-02-01 |
JPH0734986B2 (ja) | 1995-04-19 |
EP0296074A1 (de) | 1988-12-21 |
US4889177A (en) | 1989-12-26 |
FR2616363A1 (fr) | 1988-12-16 |
ATE62161T1 (de) | 1991-04-15 |
ES2021460B3 (es) | 1991-11-01 |
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