EP0295472B1 - Method of and installation for ramming mold material in foundry molding machines - Google Patents

Method of and installation for ramming mold material in foundry molding machines Download PDF

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Publication number
EP0295472B1
EP0295472B1 EP88108468A EP88108468A EP0295472B1 EP 0295472 B1 EP0295472 B1 EP 0295472B1 EP 88108468 A EP88108468 A EP 88108468A EP 88108468 A EP88108468 A EP 88108468A EP 0295472 B1 EP0295472 B1 EP 0295472B1
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EP
European Patent Office
Prior art keywords
stamps
pressure
ramming
pressure medium
model
Prior art date
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EP88108468A
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German (de)
French (fr)
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EP0295472A2 (en
EP0295472A3 (en
Inventor
Norbert Damm
Thomas Dr.-Ing. Parr
Ernst Schmitt
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BMD Badische Maschinenfabrik Durlach GmbH
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BMD Badische Maschinenfabrik Durlach GmbH
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Priority claimed from DE19873719846 external-priority patent/DE3719846A1/en
Application filed by BMD Badische Maschinenfabrik Durlach GmbH filed Critical BMD Badische Maschinenfabrik Durlach GmbH
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C15/00Moulding machines characterised by the compacting mechanism; Accessories therefor
    • B22C15/02Compacting by pressing devices only
    • B22C15/08Compacting by pressing devices only involving pneumatic or hydraulic mechanisms

Definitions

  • the invention relates to a method for compacting molding material in the molding box of foundry molding machines with a multi-die press plate, the individual punches of which are arranged at a distance from one another and penetrate into the back of the molding material at different depths according to the model height.
  • the aim is to achieve the same level of strength in the entire molding area.
  • wall friction on box and model surfaces on the one hand large differences in model heights or narrow, deep model contours on the other hand lead to different dimensional strengths. So there are differences in large model heights Molded parts are pressed over protruding model surfaces, whereas weakly compacted mold parts often occur in narrow and deep model contours and at the edge of the box.
  • compression In order to achieve a reasonably homogeneous compression of the mold with critical model contours, compression generally has to be carried out in two stages, the compression of the back of the molding material being able to be carried out with a multi-die press plate.
  • the purpose of multi-stamp pressing is to automatically compensate for compression differences caused by the model during the compression process. It is known from DE-OS 29 36 173 to precompact the filled sand in the molding box first by means of a press plate approaching the back of the molding material and then to carry out the post-compaction in a second step by means of press dies stored in the press plate.
  • the press rams are connected to a common pressure medium source and penetrate more or less deeply into the back of the molding material according to the model contour.
  • the object of the present invention is to improve the method described at the outset in such a way that a consistently high compression quality is obtained even with difficult contours.
  • a device is to be specified with which this method can be implemented inexpensively in practice.
  • the described method produces particularly good results if the sum of the punch cross sections on the sand side is chosen to be 20% to 70%, in particular 20% to 50%, of the mold box area. It is particularly expedient to provide more specific stamp area in the inner area, that is to say above the model, than in the edge area, in that it amounts to 20% to 50% in the edge area 50% to 100% of the associated molding box area.
  • stamp speeds have hitherto been around 0.2 to 0.7 m / s, stamp speeds above 2.0 m / s are particularly recommended for the present method, particularly 3 to 10 m / s, values of 4 to 8 m / s being particularly preferred are cheap.
  • stamp speeds have hitherto been around 0.2 to 0.7 m / s, stamp speeds above 2.0 m / s are particularly recommended for the present method, particularly 3 to 10 m / s, values of 4 to 8 m / s being particularly preferred are cheap.
  • the dynamic effects in the molding material are similar to those of gas pulse compression.
  • the molding material particles are accelerated to such an extent that, when they strike the model or model plate surface, they are compressed to a greater extent than by mechanical slow pressing due to the impact impulse.
  • the same applies to the molding material particles located under the pressing plate if one expediently also moves the pressing plate towards the molding material at the same lifting speed.
  • the press batten is expediently provided on its edge and in the area between the outer punches with projections on the underside, for example with a circumferential bar that is only interrupted by the outer punches.
  • the edge area of the mold acts as a damping device for the press plate and the individual punches connected to it, and at the same time this edge area experiences a desired additional compression.
  • stamps take place with discretely specified pressures, i.e. that instead of the previously used balancing pressure compensation, a certain support pressure is built up in each stamp, for example, in such a way that the stamps are completely moved out of the press plate before compacting and then are supported according to the model height with different levels of back pressure - especially pneumatically.
  • the press plate is then pressed together with the stamps which move relative to it against the molding material.
  • the stamps can also be set to different levels from the start according to the model profile and then - in particular hydraulic - are supported or fixed so that they essentially maintain their level relative to one another during the subsequent compaction.
  • the method according to the invention is carried out in such a way that at least the pressure medium cylinders for the stamps located within the outer stamp are each connected to a pressure source via their own pressure medium lines and via valves.
  • the individual stamps can either be pneumatically preloaded to a specific support pressure which is selected in accordance with the model contour, or the stamps are set hydraulically to different level positions in accordance with the model contour.
  • the pressure medium cylinders of the punches can each be connected to the pressure source via their own switching valves.
  • the pressure medium cylinders can be row-by-row at their one end and column-by-row at their other end. be connected column-wise pressure medium line, these lines are each connected to the supply or discharge line via valves and the control of these valves is carried out by a microprocessor according to the desired stroke positions of the punches.
  • the compressed gas pulse can be generated in a manner known per se by compressed air or by explosive gas mixtures.
  • Such a multi-stage compression offers the advantage that the compressed gas flowing through the molding material, on the one hand, brings about fluidization and, on the other hand, pre-compression of the molding material. Both effects improve the compression properties of the mold.
  • the pressure gas pulse can be brought into effect before and / or during pressing.
  • the pressure level and the pressure curve can be as high as, or significantly below, that of pure pulse compression. It is also within the scope of the invention to allow gas to escape from the molding box, in particular via the model plate, or to actively aspirate it during compression.
  • the press head can either be installed in a pressure vessel, which adjoins the filling frame.
  • the press head expediently has a valve plate which interacts with a corresponding valve seat of the pressure container in order to open or shut off the connection of a pressure source which is under pressure to the molding box. So that the gas pulse can communicate to the molding material without large flow losses, it is recommended that the compressed gas not only between the press head and the filling frame, but also through corresponding openings of the press head can flow through it.
  • the press head itself can also be designed as a pressure vessel and connected to a pressure source.
  • a tight connection of the press head to the filling frame must be ensured, for example by means of a sliding seal between the two parts.
  • Figures 1 and 2 first show a model plate 1 with model 2 and a molding box 3 placed on the model plate 1 and a filling frame 4 placed thereon.
  • the loosely poured molding sand is designated by 5.
  • a compression unit 6 in the form of a Veil stamp press head.
  • individual punches 7 are distributed relatively evenly over the cross section of the molding box, expediently have a round cross section and are spaced apart from one another by an amount corresponding to their diameter. They traverse a horizontal press plate 8, which forms the lower end of a box-shaped compression head 9. At least the lower cross section of the compression head 9 is dimensioned so that it fits into the filling frame 4.
  • the outer edge of the press plate 8 is formed by downwardly projecting strips 8a, which at the same time form elongated guide bushes for the external punches.
  • a pressure medium cylinder 10 is arranged within the compression head 9, each of which is connected to a pressure source 12 via a line 11.
  • a lifting table (not shown in the drawing) is provided for raising the molding box against the compression head 9 or, what is more expedient, the compression head 9 can be moved hydraulically into the filling frame 4 which remains at rest via a press cylinder 13 arranged above.
  • the individual pressure medium cylinders 10 are prestressed with different pneumatic pressures, specifically with discrete values that are prescribed as a function of the model contour.
  • the external punches above the model-free space are pre-stressed with 4 bar, the neighboring punches with about 1 bar and the inner punches arranged above the model recess with about 3 bar compressed air.
  • the individual prestressing of the individual cylinders 10 takes place by means of a schematically indicated electrical individual control 14, which can be program-controlled depending on the model.
  • the entire compression head 9 is accelerated to a speed of about 7 m / s, the individual punches 7 first penetrating into the back of the molding material.
  • the subsequent press plate 8 By overtaking the subsequent press plate 8, by its spaced arrangement and by its high lifting speed ensures that the prescribed maximum stroke difference ⁇ H / H of at least 30% is set at the end of the compression process.
  • the hydraulic cylinder 13 is again pressurized with oil.
  • the overpressure present in the cylinders 10 automatically ensures that the punches 7 are advanced to the position shown in FIG. 1.
  • Known monitoring units can automatically bring the pressure in individual cylinders 10 back to the prescribed level.
  • Fig. 2 shows an alternative to the pressure supply to the cylinders 10 compared to Fig. 1, in that each cylinder 10 has its own, electrically operated inlet valve 15 and in which all these valves open into a common pressure chamber 16 within the compression head 9.
  • the pressure chamber 16 stands over an on or.
  • Outlet valve 17 with a pressure medium source 12 or with the atmosphere in connection.
  • valves 15 are connected to an electrical selection device 20. It allows to close those valves 15, the cylinders 10 of which have reached the desired preload pressure, during the pressure increase in the pressure chamber 16.
  • the system shown in FIG. 3 is particularly suitable for a hydraulic loading of the cylinders in such a way that the punches 7 are set to different height positions before compression and more or less can be fixed.
  • the individual cylinders as a two-dimensional matrix with a field arrangement of several columns, for example 1, 2, 3 and 4 several rows, for example A, B, C and D.
  • the series-connected cylinder connections of the columns are located at the upper end of the cylinder and lie at right angles to the cylinder connections of the series connected in series at the lower cylinder ends.
  • Each column S and each row R can be hydraulically switched on and off with a two-way valve V1, V2 ...
  • the image of the model height contour is entered into the control program in a model-coded stroke data record and is available for the duration of the model impressions for individual control of the individual stamps.
  • the model-coded stroke data record needs to be changed.
  • FIGS. 4 to 7 show molding machines with which the previously described method is carried out in combination with an air pulse acting on the molding material. Depending on its strength, this air pulse causes fluidization, but preferably also pre-compression of the molding material.
  • the entire press head 6 with the compression head 9 and the press cylinder 13 is installed in a pressure container 21.
  • the pressure vessel 21 has a valve seat 22 which interacts with a head plate 23 of the compression head 9, which acts as a valve disk, with the interposition of a seal 22a.
  • the pressure container 21 can enter a closed upper chamber 21a, which is connected to a compressed air source 24, and a lower chamber 21b, which is in airtight connection with the molding space formed by molding box 3 and filling frame 4, can be divided.
  • the function is as follows: First, the chamber 21a is filled with compressed gas, in particular compressed air, the top plate 23 of the compression head 9 sealing the chamber 21a via appropriate sealing surfaces. Then the hydraulic cylinder 13 is reversed so that the compression head 9 moves down.
  • the chamber 21 opens and the compressed gas in it flows with simultaneous downward movement of the compression head 9 and reaches both along the outer edge gap between the compression head and the pressure vessel 21 and through gaps between the individual punches 7 and the pressure plate 8 to the first still loose molding material 5.
  • the molding material 5 is fluidized by and when the plunger 7 is immersed there is first the positive effect of a reduction in friction. Furthermore, the compressed gas flowing through the molding material effects a pre-compression in a manner known per se.
  • the final compression takes place in the manner already described by the punches 7 penetrating into the molding material at different depths and finally by the press plate 8.
  • the compressed gas can of course also be supplied outside the compression head 9 in the molding space.
  • the compressed gas can also be moved laterally via valves, not shown be introduced into the lower region of the pressure container 21 above the filling frame 4.
  • Figures 5 to 7 show another design that works with combined compression.
  • the press head 6, that is to say its compression head 9 is itself designed as a pressure vessel.
  • a chamber 9a is formed in the compression head 9, which on the one hand is to be pressurized via a pressurized gas connection 24 and, on the other hand, can be opened to the molding space via numerous valves 25, only one of which is shown in the drawing.
  • the compression head 9 is provided on the outer edge of the press plate 8 formed by the strips 8a with sealing lips 26 which seal it against the full frame 4.
  • the chamber 9a is connected via connections 27 to the underside of all pressure medium cylinders 10, so that it is not only responsible for the generation of the pressure gas pulse, but also for the lifting of the stamps 7.
  • the pressure medium cylinders 10 are accommodated directly in the chamber 9a, therefore simple cross bores at the lower end of the cylinders 10 are sufficient for the connections 27.
  • Figure 5 shows the beginning of the compression process.
  • the compression head 9 is just so far immersed in the filling frame that the sealing lips 26 seal it against the filling frame 4.
  • the pressure medium cylinders 10 are depressurized from above, whereas the chamber 9a has an overpressure via the external pressure gas source 24. This excess pressure is transferred via the connections 27 to the lower displacement of the cylinders 10 and holds all the individual stamps 7 in the upper stroke position shown.
  • FIG. 6 shows the following compression section: Individual cylinders 10 were subjected to discrete counterpressures, preferably gas pressures, on their upper side via their connecting line 11, so that individual punches 7 immersed in the molding material to different depths according to the contour of the model 2.
  • discrete counterpressures preferably gas pressures
  • valves 25 in the chamber 9a were opened, as a result of which the gas under pressure flows into the lower part of the compression head 9, flows around the punches 7 and penetrates into the molding material. This leads to the fluidization already described and the easier penetration of the punches 7 into the molding material surface and to a certain pre-compression of the molding material.
  • exhaust air nozzles 28 can discharge the gas originating from the pressure pulse and the shaped air of the molding material liberated during the subsequent mechanical compression. This air discharge can additionally by active air extraction before and / or during the Compressed are supported by connecting the exhaust air nozzles 28 to a vacuum source.
  • FIG. 7 shows the arrangement after the compression has ended, that is to say after the compression head 9 has been pressed into its lower end position by the hydraulic cylinder 13 in the manner described at the outset, a maximum stroke difference of at least 30% based on the mold box height being maintained between the individual stamps 7 becomes.
  • the fluidization and pre-compression effect by the gas pulse is effective due to the high stamp speeds at least during the main part of the stroke movement of the compression head 9.
  • the duration of action of the gas pulse can be optimally adapted to the other process parameters by corresponding control of the valves 25. It may also be expedient to make the air pulse relatively weak, so that it only leads to fluidization of the molding material without pre-compression.
  • the advantage of the described invention is that the individual control of the individual punches or their different preload in the sense of a high maximum stroke difference between the individual punches results in a much more homogeneous compression than before, even with problematic model contours.
  • the invention also extends to boxless molding, the molding box being stripped or disassembled after compression.
  • the invention is also suitable for combination with other precompression processes.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Casting Devices For Molds (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)

Description

Die Erfindung betrifft ein Verfahren zum Verdicten von Formstoff im Formkasten von Gießerei-Formmaschinen mit einer Vielstempel-Preßplatte, deren einzelne Stempel mit Abstand voneinander angeordnet sind und entsprechend der Modellhöhe unterschiedlich tief in den Formstoffrücken eindringen.The invention relates to a method for compacting molding material in the molding box of foundry molding machines with a multi-die press plate, the individual punches of which are arranged at a distance from one another and penetrate into the back of the molding material at different depths according to the model height.

Grundsätzlich strebt man beim Verdichten ein möglichst gleiches Festigkeitsniveau im gesamten Formbereich an. In der Praxis führen aber Wandreibung an Kasten- und Modellflächen einerseits, große Modellhöhen-Unterschiede oder enge, tiefe Modellkonturen andererseits zu unterschiedlichen Formfestigkeiten. So werden bei großen Modellhöhen-Unterschieden Formpartien über hochstehenden Modellflächen überpreßt, wohingegen in engen und tiefen Modellkonturen sowie am Kastenrand häufig schwach verdichtete Formpartien entstehen.Basically, the aim is to achieve the same level of strength in the entire molding area. In practice, however, wall friction on box and model surfaces on the one hand, large differences in model heights or narrow, deep model contours on the other hand lead to different dimensional strengths. So there are differences in large model heights Molded parts are pressed over protruding model surfaces, whereas weakly compacted mold parts often occur in narrow and deep model contours and at the edge of the box.

Um bei kritischen Modellkonturen eine einigermaßen homogene Verdichtung der Form zu erreichen, muß im Allgemeinen zweistufig verdichtet werden, wobei die Verdichtung des Formstoffrückens mit einer Vielstempel-Preßplatte erfolgen kann. Zweck des Vielstempelpressens ist es, modellbedingte Verdichtungsunterschiede während des Verdichtungsvorganges selbsttätig auszugleichen. So ist es durch die DE-OS 29 36 173 bekannt, den eingefüllten Sand im Formkasten zunächst mittels einer auf den Formstoffrücken zufahrenden Preßplatte vorzuverdichten und sodann in einem zweiten Schritt durch in der Preßplatte gelagerte Preßstempel die Nachverdichtung durchzuführen. Dabei sind die Preßstempel an eine gemeinsame Druckmittelquelle angeschlossen und dringen entsprechend der Modellkontur mehr oder weniger tief in den Formstoffrücken ein.In order to achieve a reasonably homogeneous compression of the mold with critical model contours, compression generally has to be carried out in two stages, the compression of the back of the molding material being able to be carried out with a multi-die press plate. The purpose of multi-stamp pressing is to automatically compensate for compression differences caused by the model during the compression process. It is known from DE-OS 29 36 173 to precompact the filled sand in the molding box first by means of a press plate approaching the back of the molding material and then to carry out the post-compaction in a second step by means of press dies stored in the press plate. The press rams are connected to a common pressure medium source and penetrate more or less deeply into the back of the molding material according to the model contour.

Ebenso ist es beispielsweise durch die EP-AS 172 937 bekannt, die überwiegende Verdichtung zunächst mit einer Vielstempel-Preßplatte durchzuführen und sodann bei angehobenem Formkasten eine Nachverdichtung durch Hochpressen des Modells durchzuführen.Likewise, it is known, for example from EP-AS 172 937, to carry out the predominant compaction first with a multi-die press plate and then to carry out post-compaction by pressing the model up with the mold box raised.

Schließlich ist es bei Vielstempel-Preßplatten auch bekannt, die außen liegenden Stempel mit einem höheren Druckniveau zu stützen als die innenliegenden Stempel, wenn der den gefüllten Formkasten tragende Hubtisch nach oben gegen die Stempel verfahren wird. Man erhält dadurch zwar eine bessere Hubanpassung der Stempel an die Modellkontur, trotzdem sind die Verdichtungsunterschiede über den Formquerschnitt immer noch beträchtlich. In den meisten Fällen ist daher die Kombination dieses Systems mit einer Rüttelverdichtung notwendig.Finally, in the case of multi-die press plates, it is also known to support the dies on the outside with a higher pressure level than the dies on the inside, when the lifting table carrying the filled molding box is moved upwards against the punches. Although this results in a better stroke adjustment of the stamp to the model contour, the compression differences across the cross-section of the shape are still considerable. In most cases, this system must be combined with vibratory compaction.

Hiervon ausgehend liegt der vorliegenden Erfindung die Aufgabe zugrunde, das eingangs beschriebene Verfahren dahingehend zu verbessern, daß man selbst bei schwierigen Konturen eine gleichbleibend hohe Verdichtungsqualität erhält. Außerdem soll eine Vorrichtung angegeben werden, mit der sich dieses Verfahren in der Praxis kostengünstig realisieren läßt.Proceeding from this, the object of the present invention is to improve the method described at the outset in such a way that a consistently high compression quality is obtained even with difficult contours. In addition, a device is to be specified with which this method can be implemented inexpensively in practice.

Diese Aufgabe wird erfindungsgemäß dadurch gelöst, daß zumindest die innenliegenden Stempel jeweils individuell entsprechend der Kontur des Modelles mit Druckmittel beaufschlagt werden, daß sodann zusätzlich die Preßplatte zur Verdichtung verwendet und bis etwa an den oberen Formkastenrand verfahren wird und daß am Verdichtungsende eine maximale Hubdifferenz zwischen einzelnen Stempeln von zumindest 30 % vorzugsweise zumindest 40 % der Formkastenhöhe eingehalten wird.This object is achieved in that at least the internal punches are each individually pressurized according to the contour of the model, that the press plate is then additionally used for compression and is moved up to about the upper edge of the molding box and that at the compression end a maximum stroke difference between individual Stamping of at least 30%, preferably at least 40% of the mold box height is observed.

Durch diese Maßnahmen, insbesondere die individuelle Druckansteuerung und die bis zum Ende der Verdichtung erzwungenen Hubdifferenzen zwischen den Einzelstempeln ergeben sich überraschend hohe Verdichtungswerte selbst in schmalen und tiefen Taschen des Modells wie auch im modellfreien Randbereich. Mitursächlich hierfür dürfte sein, daß erfindungsgemäß die Verdichtungsendlage der kolben über der gesamten Modellkontur weitgehend zum gleichen Zeitpunkt erreicht wird. Die Rißbildung auslösenden Relativbewegungen in Formstoffbereichen, die bereits verdichtet sind, werden dadurch ausgeschlossen.These measures, in particular the individual pressure control and the stroke differences between the individual stamps which are forced until the end of the compression, result in surprisingly high compression values even in narrow and deep pockets of the model as well as in the model-free marginal area. This is probably due to the fact that, according to the invention, the compression end position of the pistons is largely reached over the entire model contour at the same time. This eliminates the relative movements that cause crack formation in areas of molding material that have already been compacted.

Wie sich gezeigt hat, kommt den Hubdifferenzen zwischen den einzelnen Stempeln entscheidende Bedeutung zu. Diese Hubdifferenzen, die beim Stand der Technik nur bei 10 bis 20 % liegen, werden beim erfindungsgemäßen Verfahren zweckmäßig mit über 40 % und sogar mit über 50 % bis etwa 80 % der Formkastenhöhe vorgeschrieben. Überraschenderweise haben die daraus resultierenden starken Vertiefungen im Formrücken keine negative, sondern im Gegenteil eine äußerst positive Wirkung auf die Verdichtung.As has been shown, the stroke differences between the individual stamps are of crucial importance. These stroke differences, which are only 10 to 20% in the prior art, are expediently prescribed in the method according to the invention with over 40% and even with over 50% to about 80% of the mold box height. Surprisingly, the resulting strong depressions in the back of the mold do not have a negative, but on the contrary, an extremely positive effect on the compression.

Desweiteren hat sich ergeben, daß das beschriebene Verfahren besonders gute Ergebnisse bringt, wenn die Summe der sandseitigen Stempelquerschnitte mit 20 % bis 70 %, insbesondere 20 % bis 50 % der Formkastenfläche gewählt wird. Dabei ist es besonders günstig, im Innenbereich, also über dem Modell mehr spezifische Stempelfläche vorzusehen als im Randbereich, indem sie innen 20% bis 50% im Randbereich 50% bis 100% der zugehörigen Formkastenfläche beträgt.Furthermore, it has been found that the described method produces particularly good results if the sum of the punch cross sections on the sand side is chosen to be 20% to 70%, in particular 20% to 50%, of the mold box area. It is particularly expedient to provide more specific stamp area in the inner area, that is to say above the model, than in the edge area, in that it amounts to 20% to 50% in the edge area 50% to 100% of the associated molding box area.

Außerdem hat es sich als günstig erwiesen, das erfindungsgemäße Verdichtungsverfahren mit hohen Hubgeschwindigkeiten der Preßplatte und der Stempel durchzuführen. Während bisher die Stempelgeschwindigkeiten bei etwa 0,2 bis 0,7 m/s liegen, empfehlen sich für das vorliegende Verfahren Stempelgeschwindigkeiten über 2,0 m/s insbesondere 3 bis 10 m/s, wobei Werte von 4 bis 8 m/s besonders günstig sind. Bei diesen hohen Stempelgeschwindigkeiten entstehen im Formstoff ähnliche dynamische Effekte wie bei der Gasimpulsverdichtung. Die Formstoffteilchen werden so hoch beschleunigt, daß sie beim Auftreffen auf die Modell- oder Modellplattenfläche aufgrund des Aufschlagimpulses höher verdichtet werden als durch mechanisches langsames Pressen. Das gleiche gilt für die unter der Preßplatte befindlichen formstoffteilchen, wenn man zweckmäßigerweise auch die Preßplatte mit der gleichen Hubgeschwindigkeit auf den Formstoff zubewegt.In addition, it has proven to be advantageous to carry out the compression process according to the invention with high lifting speeds of the press plate and the stamp. While the stamp speeds have hitherto been around 0.2 to 0.7 m / s, stamp speeds above 2.0 m / s are particularly recommended for the present method, particularly 3 to 10 m / s, values of 4 to 8 m / s being particularly preferred are cheap. At these high stamp speeds, the dynamic effects in the molding material are similar to those of gas pulse compression. The molding material particles are accelerated to such an extent that, when they strike the model or model plate surface, they are compressed to a greater extent than by mechanical slow pressing due to the impact impulse. The same applies to the molding material particles located under the pressing plate, if one expediently also moves the pressing plate towards the molding material at the same lifting speed.

Wird jedoch die kinetische Energie der Stempel und der Preßplatte ungedämpft auf den Formstoff übertragen, so ergibt sich eine unerwünschte Überpressung auf hochliegenden Modellflächen. Diese Überpressung kann erfindungsgemäß dadurch vermieden werden, indem die kinetische Energie überwiegend nur in denjenigen Formstoffbereichen aufgenommen wird, die nicht über hohen Modellpartien, sondern in modellfreien Zonen liegen, also am Kastenrand. Zu diesem Zweck ist die Preßlatte zweckmäßig an ihrem Rand und im Bereich zwischen den Außenstempeln mit unterseitigen Vorsprüngen versehen, etwa mit einer umlaufenden, nur von den Außenstempeln unterbrochenen Leiste. Dadurch fungiert der Randbereich der Form als Dämpfung für die Preßplatte und die mit ihr verbundenen Einzelstempel und zugleich erfährt dieser Randbereich eine angestrebte zusätzliche Verdichtung.However, if the kinetic energy of the punches and the press plate is transferred to the molding material undamped, there is an undesirable overpressure on high-lying model surfaces. According to the invention, this overpressure can be avoided in that the kinetic energy is predominantly absorbed only in those molding material areas which are not above high model parts but in model-free zones, that is to say at the box edge. For this purpose, the press batten is expediently provided on its edge and in the area between the outer punches with projections on the underside, for example with a circumferential bar that is only interrupted by the outer punches. As a result, the edge area of the mold acts as a damping device for the press plate and the individual punches connected to it, and at the same time this edge area experiences a desired additional compression.

Desweiteren empfiehlt es sich, daß die unterschiedliche Druckbeaufschlagung der einzelnen Stempel mit diskret vorgegebenen Drücken erfolgt, d.h. daß anstelle des bisher praktizierten Preßdruckausgleiches in jedem Stempel ein bestimmter Stützdruck aufgebaut wird, etwa in der Weise, daß die Stempel vor dem Verdichten ganz aus der Preßplatte herausgefahren und sodann entsprechend der Modellhöhe mit unterschiedlich starkem Gegendruck - insbesondere pneumatisch - abgestützt werden. Die Preßplatte wird dann mitsamt den sich relativ zu ihr verschiebenden Stempeln gegen den Formstoff gepreßt.Furthermore, it is recommended that the different pressurization of the individual stamps take place with discretely specified pressures, i.e. that instead of the previously used balancing pressure compensation, a certain support pressure is built up in each stamp, for example, in such a way that the stamps are completely moved out of the press plate before compacting and then are supported according to the model height with different levels of back pressure - especially pneumatically. The press plate is then pressed together with the stamps which move relative to it against the molding material.

Stattdessen können die Stempel aber auch von Anfang an entsprechend der Modellprofilierung auf unterschiedliches Niveau eingestellt und sodann - insbesondere hydraulisch - abgestützt oder fixiert werden, sodaß sie beim anschließenden Verdichten ihr Niveau relativ zueinander im wesentlichen beibehalten.Instead, the stamps can also be set to different levels from the start according to the model profile and then - in particular hydraulic - are supported or fixed so that they essentially maintain their level relative to one another during the subsequent compaction.

Die Durchführung des erfindungsgemäßen Verfahrens erfolgt in der Weise, daß zumindest die Druckmittelzylinder für die innerhalb der Außenstempel liegenden Stempel jeweils über eigene Druckmittelleitungen und über Ventile an eine Druckquelle angeschlossen sind. Dadurch können die einzelnen Stempel entweder pneumatisch auf einen bestimmten Stützdruck vorgespannt werden, der entsprechend der Modellkontur gewählt ist oder die Stempel werden hydraulisch entsprechend der Modellkontur unterschiedliche Niveaulagen eingestellt.The method according to the invention is carried out in such a way that at least the pressure medium cylinders for the stamps located within the outer stamp are each connected to a pressure source via their own pressure medium lines and via valves. As a result, the individual stamps can either be pneumatically preloaded to a specific support pressure which is selected in accordance with the model contour, or the stamps are set hydraulically to different level positions in accordance with the model contour.

Zur unterschiedlichen Druckbeaufschlagung bzw. zur Ein stellung der unterschiedlichen Hubpositionen können die Druckmittelzylinder der Stempel jeweils über eigene Schaltventile an die Druckquelle angeschlossen werden. Um den Aufwand an Ventilen niedriger zu halten, können die Druckmittelzylinder an ihrem einen Ende zeilenweise an ihrem anderen Ende spaltenweise an je eine zeilen-bzw. spaltenweise verlaufende Druckmittelleitung angeschlossen sein, wobei diese Leitungen jeweils über Ventile an die Zu- bzw. Abführleitung angeschlossen sind und die Ansteuerung dieser Ventile durch eine Mikroprozessor entsprechend den gewünschten Hubpositionen der Stempel erfolgt.For different pressurization or for setting the different stroke positions, the pressure medium cylinders of the punches can each be connected to the pressure source via their own switching valves. In order to keep the expenditure on valves lower, the pressure medium cylinders can be row-by-row at their one end and column-by-row at their other end. be connected column-wise pressure medium line, these lines are each connected to the supply or discharge line via valves and the control of these valves is carried out by a microprocessor according to the desired stroke positions of the punches.

Es liegt im Rahmen der vorliegenden Erfindung, die zuvor beschriebene mechanische Verdichtung mit der Einwirkung eines Druckgas-Impulses zu kombinieren. Der Druckgasimpuls kann dabei in an sich bekannter Weise durch Druckluft ober durch Explosion zündfähiger Gasgemische erzeugt werden.It is within the scope of the present invention to combine the mechanical compression described above with the action of a pressure gas pulse. The compressed gas pulse can be generated in a manner known per se by compressed air or by explosive gas mixtures.

Eine derartige mehrstufige Verdichtung bietet den Vorteil, daß das den Formstoff durchströmende Druckgas einerseits eine Fluidisierung, andererseits eine Vorverdichtung des Formstoffes herbeiführt. Beide Effekte verbessern die Verdichtungseigenschaften der Form.Such a multi-stage compression offers the advantage that the compressed gas flowing through the molding material, on the one hand, brings about fluidization and, on the other hand, pre-compression of the molding material. Both effects improve the compression properties of the mold.

Der Druckgasimpuls kann zeitlich vor und/oder während des Pressens zur Wirkung gebracht werden. Je nach den angestrebten Ergebnissen kann die Druckhöhe und der Druckverlauf ähnlich hoch wie bei der reinen Impulsverdichtung oder deutlich darunter liegen. Auch liegt es im Rahmen der Erfindung, während des Verdichtens Gas aus dem Formkasten, insbesondere über die Modellplatte entweichen zu lassen oder aktiv abzusaugen.The pressure gas pulse can be brought into effect before and / or during pressing. Depending on the desired results, the pressure level and the pressure curve can be as high as, or significantly below, that of pure pulse compression. It is also within the scope of the invention to allow gas to escape from the molding box, in particular via the model plate, or to actively aspirate it during compression.

Für die Durchführung eines derartigen kombinierten Verdichtungsverfahrens kann das Preßhaupt entweder in einen Druckbehälter eingebaut sein, der dicht an den Füllrahmen anschließt. In diesem Fall weist das Preßhaupt zweckmäßig einen Ventilteller auf, der mit einem entsprechenden Ventilsitz des Druckbehälters zusammenwirkt, um die Verbindung einer unter Überdruck stehenden Druckquelle mit dem Formkasten zu öffnen oder abzusperren. Damit sich der Gasimpuls ohne große Strömungsverluste dem Formstoff mitteilen kann, empfiehlt es sich, daß das Druckgas nicht nur zwischen Preßhaupt und Füllrahmen, sonderen auch über entsprechende Öffnungen des Preßhauptes durch dieses hindurchströmen kann.In order to carry out such a combined compression process, the press head can either be installed in a pressure vessel, which adjoins the filling frame. In this case, the press head expediently has a valve plate which interacts with a corresponding valve seat of the pressure container in order to open or shut off the connection of a pressure source which is under pressure to the molding box. So that the gas pulse can communicate to the molding material without large flow losses, it is recommended that the compressed gas not only between the press head and the filling frame, but also through corresponding openings of the press head can flow through it.

Stattdessen kann das Preßhaupt auch selbst als Druckbehälter ausgebildet und an eine Druckquelle angeschlossen sein. In diesem Fall muß für einen dichten Anschluß des Preßhauptes an den Füllrahmen gesorgt werden, etwa durch eine Gleitdichtung zwischen beiden Teilen.Instead, the press head itself can also be designed as a pressure vessel and connected to a pressure source. In this case, a tight connection of the press head to the filling frame must be ensured, for example by means of a sliding seal between the two parts.

Weitere Einzelheiten hierzu wie auch zu den anderen Aspekten der Erfindung folgen aus der nachfolgenden Beschreibung von Ausführungsbeispielen anhand Zeichnung; dabei zeigt.

Fig. 1
einen teilweisen Vertikalschnitt des Oberteils einer Formmaschine zu Beginn der Verdichtung;
Fig. 2
den entsprechenden Vertikalschnitt am Ende der der Verdichtung;
Fig. 3
ein Schaltungsschema für die Druckmittelzylinder;
Figur 4
einen teilweisen Vertikalschnitt des Oberteils einer Formmaschine mit zusätzlicher Impulsverdichtung zu Beginn der Verdichtung;
Figur 5
einen teilweisen Vertikalschnitt einer anderen Formmaschine mit zusätzlicher Impulsverdictung zu Beginn der Verdichtung;
Figur 6
einen Vertikalschnitt entsprechend Figur 5 bei fortgeschrittener Verdichtung und
Figur 7
einen entsprechenden Vertikalschnitt am Ende der Verdichtung.
Further details on this as well as on the other aspects of the invention follow from the following description of exemplary embodiments with reference to the drawing; shows.
Fig. 1
a partial vertical section of the upper part of a molding machine at the start of compression;
Fig. 2
the corresponding vertical section at the end of the compression;
Fig. 3
a circuit diagram for the pressure cylinder;
Figure 4
a partial vertical section of the upper part of a molding machine with additional pulse compression at the beginning of the compression;
Figure 5
a partial vertical section of another molding machine with additional pulse compression at the start of compaction;
Figure 6
a vertical section corresponding to Figure 5 with advanced compression and
Figure 7
a corresponding vertical section at the end of compression.

Die Figuren 1 und 2 zeigen zunächst eine Modellplatte 1 mit Modell 2 und einen auf die Modellplatte 1 aufgesetzten Formkasten 3 sowie einen darauf aufgesetzten Füllrahmen 4. Der lose eingeschüttete Formsand ist mit 5 bezeichnet.Figures 1 and 2 first show a model plate 1 with model 2 and a molding box 3 placed on the model plate 1 and a filling frame 4 placed thereon. The loosely poured molding sand is designated by 5.

Darüber befindet sich ein Verdichtungsaggregat 6 in Form eines Veilstempel-Preßhauptes. Seine einzelnen Stempel 7 sind relativ gleichmäßig über den Formkastenquerschnitt verteilt, weisen zweckmäßig einen runden Querschnitt auf und sind etwa um ein ihrem Durchmesser entsprechendes Maß voneinander distanziert. Sie durchqueren eine horizontale Preßplatte 8, die den unteren Abschluß eines kastenförmigen Verdichtungskopfes 9 bildet. Zumindest der untere Querschnitt des Verdichtungskopfes 9 ist so bemessen, daß er in den Füllrahmen 4 hineinpaßt. Der Außenrand der Preßplatte 8 ist durch nach unten vorstehende Leisten 8a gebildet, die zugleich verlängerte Führungsbuchsen für die außenliegenden Stempel bilden.Above it is a compression unit 6 in the form of a Veil stamp press head. Its individual punches 7 are distributed relatively evenly over the cross section of the molding box, expediently have a round cross section and are spaced apart from one another by an amount corresponding to their diameter. They traverse a horizontal press plate 8, which forms the lower end of a box-shaped compression head 9. At least the lower cross section of the compression head 9 is dimensioned so that it fits into the filling frame 4. The outer edge of the press plate 8 is formed by downwardly projecting strips 8a, which at the same time form elongated guide bushes for the external punches.

Innerhalb des Verdichtungskopfes 9 ist für jeden Stempel 7 ein Druckmittelzylinder 10 angeordnet, der jeweils über eine Leitung 11 mit einer Druckquelle 12 in Verbindung steht.For each stamp 7, a pressure medium cylinder 10 is arranged within the compression head 9, each of which is connected to a pressure source 12 via a line 11.

Um die Verdichtung herbeizuführen ist entweder ein in der Zeichnung nicht dargestellter Hubtisch zum Hochfahren des Formkastens gegen den Verdichtungskopf 9 vorgesehen oder, was zweckmäßiger, ist, der Verdichtungskopf 9 ist über einen oberhalb angeordneten Preßzylinder 13 hydraulisch in den in Ruhe bleibenden Füllrahmen 4 hinein verfahrbar.In order to bring about the compression, either a lifting table (not shown in the drawing) is provided for raising the molding box against the compression head 9 or, what is more expedient, the compression head 9 can be moved hydraulically into the filling frame 4 which remains at rest via a press cylinder 13 arranged above.

Wesentlich ist nun, daß die einzelnen Druckmittelzylinder 10 mit unterschiedlichen Pneumatikdrucken vorgespannt sind, und zwar mit diskreten Werten, die in Abhängigkeit von der Modellkontur vorgeschrieben werden. So sind beispielsweise die außenliegenden, über dem modellfreien Raum liegenden Stempel mit 4 bar, die benachbarten Stempel mit etwa 1 bar und die oberhalb der Modellvertiefung angeordneten Innenstempel mit etwa 3 bar Druckluft vorgespannt. Das individuelle Vorspannen der einzelnen Zylinder 10 erfolgt durch eine schematisch angedeutete elektrische Einzelansteuerung 14, die modellabhängig programmgesteuert sein kann.It is now essential that the individual pressure medium cylinders 10 are prestressed with different pneumatic pressures, specifically with discrete values that are prescribed as a function of the model contour. For example, the external punches above the model-free space are pre-stressed with 4 bar, the neighboring punches with about 1 bar and the inner punches arranged above the model recess with about 3 bar compressed air. The individual prestressing of the individual cylinders 10 takes place by means of a schematically indicated electrical individual control 14, which can be program-controlled depending on the model.

Wird nun der Hydraulikzylinder 13 im Verdichtungssinn ausgelöst,so wird der gesamte Verdichtungskopf 9 auf eine Geschwindigkeit von etwa 7 m/s beschleunigt, wobei zunächst die einzelnen Stempel 7 in den Formstoffrücken eindringen. Durch ihr Voreilen gegenüber der nachkommenden Preßplatte 8, durch ihre distanzierte Anordnung und durch ihre hohe Hubgeschwindigkeit ist sichergestellt, daß sich am Ende des Verdichtungsvorganges die vorgeschriebene maximale Hubdifferenz ΔH/H von mindestens 30 % einstellt.If the hydraulic cylinder 13 is now triggered in the compression direction, the entire compression head 9 is accelerated to a speed of about 7 m / s, the individual punches 7 first penetrating into the back of the molding material. By overtaking the subsequent press plate 8, by its spaced arrangement and by its high lifting speed ensures that the prescribed maximum stroke difference ΔH / H of at least 30% is set at the end of the compression process.

Die Verdichtung der Zwischenräume zwischen den einzelnen Stempeln erfolgt durch die Preßplatte 8, die während des Verdichtungshubes die vorstehenden Stempel 7 mehr oder weniger stark einholt. Eine derart hergestellte Form zeichnete sich trotz der steil abfallenden Modellasußenwände und der in der Mitte befindlichen Vertiefung durch außerordentlich gleichmäßige Formfestigkeiten von 18 bis 20 N/cm² aus.The gaps between the individual stamps are compressed by the pressure plate 8, which more or less overtakes the above stamps 7 during the compression stroke. In spite of the steeply sloping model outer walls and the recess in the middle, a shape produced in this way was distinguished by extremely uniform dimensional strengths of 18 to 20 N / cm².

Nach dem Verdichtungshub wird der Hydraulikzylinder 13 wieder im Gegensinn mit Drucköl beaufschlagt. Bei dem dann folgenden Herausziehen des Verdichtungskopfes 9 aus dem Formkasten 3 bzw. Füllrahmen 4 sorgt der in den Zylindern 10 anstehende Überdruck automatisch wieder für das Vorfahren der Stempel 7 in die Position gemäß Fig. 1.After the compression stroke, the hydraulic cylinder 13 is again pressurized with oil. When the compression head 9 is then pulled out of the molding box 3 or filling frame 4, the overpressure present in the cylinders 10 automatically ensures that the punches 7 are advanced to the position shown in FIG. 1.

Durch an sich bekannte Überwachungseinheiten kann nachlassender Druck in einzelnen Zylindern 10 automatisch wieder auf die vorgeschriebene Höhe gebracht werden.Known monitoring units can automatically bring the pressure in individual cylinders 10 back to the prescribed level.

Damit der für die Herstellung des Eingußtrichters verwendete Eingußpin nicht von den Stempeln beaufschlagt wird, ist es zweckmäßig, die Stempel oberhalb der Eingußposition in ihrer zurückgefahrenen Position zu belassen. Da die Eingußposition modellabhängig ist und somit wechselt, sind jeweils andere Stempel in ihrer zurückgezogenen Position zu halten. Steuerungstechnisch ist dies erfindungsgemäß dadurch zu realisieren, daß alle Zylinder 10 über unterseitige Öffnungen 10 a an einen gemeinsamen Druckraum 18 innerhalb des Verdichtungskopfes 9 angeschlossen sind, der seinersseits über einen Anschluß 19 mit einer pneumatischen Druckquelle in Verbindung steht. Dadurch sind alle Stempel 7 elastisch nach oben hin vorgespannt und die oberhalb der Eingußposition befindlichen Stempel verbleiben in dieser Position, wohingegen die anderen Stempel über die jeweiligen Leitungen 11 individuell mit Gegendruck beaufschlagt werden.So that the sprue pin used for the production of the sprue is not acted upon by the punches, it is expedient to leave the punches in their retracted position above the pouring position. Since the pouring position depends on the model and therefore changes, different stamps must be held in their retracted position. In terms of control technology, this can be achieved according to the invention in that all cylinders 10 are connected via openings 10 a on the underside to a common pressure chamber 18 within the compression head 9, which is in turn connected via a connection 19 to a pneumatic pressure source. As a result, all punches 7 are resiliently biased upwards and the punches located above the pouring position remain in this position, whereas the other punches are individually subjected to counterpressure via the respective lines 11.

Fig. 2 zeigt hinsichtlich der Druckversorgung der Zylinder 10 eine Alternative gegenüber Fig. 1, indem hier jeder Zylinder 10 ein eigenes, elektrisch betätigtes Einlaßventil 15 aufweist und in dem all diese Ventile in einen gemeinsamen Druckraum 16 innerhalb des Verdichtungskopfes 9 münden. Der Druckraum 16 steht über ein Ein-bzw. Auslaßventil 17 mit einer Druckmittelquelle 12 bzw. mit der Atmosphäre in Verbindung.Fig. 2 shows an alternative to the pressure supply to the cylinders 10 compared to Fig. 1, in that each cylinder 10 has its own, electrically operated inlet valve 15 and in which all these valves open into a common pressure chamber 16 within the compression head 9. The pressure chamber 16 stands over an on or. Outlet valve 17 with a pressure medium source 12 or with the atmosphere in connection.

Um die einzelnen Zylinder 10 mit dem vorgeschriebenen Vordruck zu beaufschlagen, sind die Ventile 15 an eine elektrische Wähleinrichtung 20 angeschlossen. Sie gestattet es, während des Druckanstieges im Druckraum 16 jeweils diejenigen Ventile 15 zu schließen, deren Zylinder 10 den gewünschten Vorspanndruck erreicht haben.In order to apply the prescribed pre-pressure to the individual cylinders 10, the valves 15 are connected to an electrical selection device 20. It allows to close those valves 15, the cylinders 10 of which have reached the desired preload pressure, during the pressure increase in the pressure chamber 16.

Während die vorbeschriebene Beaufschlagung der Zylinder 10 in erster Linie für pneumatische Druckmittel gedacht ist, eignet sich das in Figur 3 dargestellte System vor allem für eine hydraulische Beaufschlagung der Zylinder in der Weise, daß die Stempel 7 bereits vor der Verdichtung auf unterschiedliche Höhenpositionen eingestellt und mehr oder weniger fixiert werden. Zu diesem Zweck werden die einzelnen Zylinder als zweidimensionale Matrix mit einer Feldanordnung von mehreren Spalten, beispielsweise 1, 2, 3 und 4 mehreren Reihen, beispielsweise A, B, C und D. Die hintereinander geschalteten Zylinderanschlüsse der Spalten befinden sich am oberen Zylinderende und liegen rechtwinklig überkreuz zu den hin tereinander geschalteten Zylinderanschlüssen der Reihen an den unteren Zylinderenden. Jede Spalte Sund jede Reihe R ist hydraulisch mit einem Durchgangsventil V₁, V₂... bzw. VA, VB... zu- und abschaltbar. Dadurch sind für (SxR) Zylinder nur (S+R) Ventile erforderlich, bei der Bauform nach Figur 1 mit 8 Zylindern in einer Reihe und 7 Reihen hintereinander sind also für 56 Zylinder nur 7+8=15 Einzelventile notwendig.While the above-described loading of the cylinders 10 is primarily intended for pneumatic pressure medium, the system shown in FIG. 3 is particularly suitable for a hydraulic loading of the cylinders in such a way that the punches 7 are set to different height positions before compression and more or less can be fixed. For this purpose, the individual cylinders as a two-dimensional matrix with a field arrangement of several columns, for example 1, 2, 3 and 4 several rows, for example A, B, C and D. The series-connected cylinder connections of the columns are located at the upper end of the cylinder and lie at right angles to the cylinder connections of the series connected in series at the lower cylinder ends. Each column S and each row R can be hydraulically switched on and off with a two-way valve V₁, V₂ ... or V A , V B ... As a result, only (S + R) valves are required for (SxR) cylinders; in the design according to FIG. 1 with 8 cylinders in a row and 7 rows in a row, only 7 + 8 = 15 individual valves are required for 56 cylinders.

Um beispielsweise den Zylinder D3 im Hub zu verstellen, werden nur die beiden Ventile VD und V₃ geöffnet . Nun kann durch Druckölzuführ über die Leitung S der Kolben in eine tiefere Position abgesenkt werden und alle anderen in dieser Reihe und in dieser Spalte befindlichen Zylinder bleiben trotz ihrer Hintereinanderschaltung blockiert, weil stets eines ihrer beiden Ventile geschlossen bleibt.For example, to adjust the cylinder D3 in the stroke, only the two valves V D and V₃ are opened. Now the piston can be lowered to a lower position by supplying pressure oil via line S and all the other cylinders in this row and in this column remain blocked despite their connection in series because one of their two valves always remains closed.

Wegen der Vielfalt modellbezogener Einzelhubeinstellungen ist es zweckmäßig, die Ventile über einen programmierbaren Mikroprozessor anzusteuern. Das Abbild der Modellhöhenkontur wird hierzu in einem modellcodierten Hubdatensatz in das Steuerprogramm eingegeben und steht für die Dauer der Modellabformungen zur individuellen Ansteuerung der Einzelstempel zur Verfügung. Beim Modellwechsel braucht lediglich der modellcodierte Hubdatensatz gewechselt werden.Because of the variety of model-related single stroke settings, it is advisable to control the valves via a programmable microprocessor. For this purpose, the image of the model height contour is entered into the control program in a model-coded stroke data record and is available for the duration of the model impressions for individual control of the individual stamps. When changing models, only the model-coded stroke data record needs to be changed.

Um die Hubverstellung praktikabel zu machen, empfiehlt es sich, sie absatzweise durch aufeinanderfolgende gleich große Dosierhübel vorzunehmen, das heißt, die gewünschte Hubposition in bestimmten Einzelschritten anzufahren. Man kann dadurch zwar nicht mehr unendlich viele Hubpositionen anfahren. Für die Praxis ist es aber ausreichend, wenn jeder Stempel schrittweise um etwa zwei bis drei Zentimeter verstellt werden kann.In order to make the stroke adjustment practicable, it is advisable to carry it out in batches using successive metering levers of the same size, that is, the desired one Approach stroke position in certain individual steps. This means that you can no longer move to an infinite number of lifting positions. In practice, however, it is sufficient if each stamp can be gradually adjusted by about two to three centimeters.

Durch die Merkmale der Ansprüche 18 und 19, die in der Zeichnung nicht näher dargestellt sind, ergibt sich der Vorteil, daß anstelle mehrerer manuell auszutauschender Wechselrahmen lediglich der Vorsprung 8a bzw. die Vorsprünge hinsichtlich ihrer Überstandes verstellt zu werden brauchen, um sie optimal an unterschiedliche Modellgrößen bzw. Modellkonturen anzupassen.Due to the features of claims 18 and 19, which are not shown in the drawing, there is the advantage that, instead of several manually exchangeable exchangeable frames, only the projection 8a or the projections need to be adjusted in terms of their projection in order to optimally match them to different ones Adapt model sizes or model contours.

Die Figuren 4 bis 7 zeigen Formmaschinen, mit denen das zuvor beschriebene Verfahren in Kombination mit einem auf den Formstoff einwirkenden Luftimpuls durchgeführt wird. Dieser Luftimpuls bewirkt je nach seiner Stärke eine Fluidisierung, vorzugweise aber zugleich auch eine Vorverdichtung des Formstoffes.FIGS. 4 to 7 show molding machines with which the previously described method is carried out in combination with an air pulse acting on the molding material. Depending on its strength, this air pulse causes fluidization, but preferably also pre-compression of the molding material.

Zur diesem Zweck ist bei der Ausführungsform nach Figur 4 das gesamte Preßhaupt 6 mit dem Verdichtungskopf 9 und dem Preßzylinder 13 in einen Druckbehälter 21 eingebaut. Der Druckbehälter 21 weist einen Ventilsitz 22 auf, der unter Zwischenlage einer Dichtung 22a mit einer als Ventilteller fungierender Kopfplatte 23 des Verdichtungskopfes 9 zusammenwirkt. Dadurch kann der Druckbehälter 21 in eine geschlossene obere Kammer 21a, die an eine Druckluftquelle 24 angeschlossen ist und in eine untere Kammer 21b, die in luftdichter Verbindung mit dem durch Formkasten 3 und Füllrahmen 4 gebildeten Formraum steht, unterteilt werden.For this purpose, in the embodiment according to FIG. 4, the entire press head 6 with the compression head 9 and the press cylinder 13 is installed in a pressure container 21. The pressure vessel 21 has a valve seat 22 which interacts with a head plate 23 of the compression head 9, which acts as a valve disk, with the interposition of a seal 22a. As a result, the pressure container 21 can enter a closed upper chamber 21a, which is connected to a compressed air source 24, and a lower chamber 21b, which is in airtight connection with the molding space formed by molding box 3 and filling frame 4, can be divided.

Die Funktion ist folgende: Zunächst wird die Kammer 21a mit Druckgas, insbesondere Preßluft, gefüllt, wobei die Kopfplatte 23 des Verdichtungskopfes 9 die Kammer 21a über entsprechende Dichtflächen abdichtet. Anschließend wird die Hydraulikzylinder 13 umgesteuert, so daß der Verdichtungskopf 9 nach unten fährt. Dabei öffnet sich die Kammer 21 und das in ihr befindliche Druckgas strömt bei gleichzeitiger Abwärtsbewegung des Verdichtungskopfes 9 nach unter und gelangt sowohl entlang dem äußeren Randspalt zwischen dem Verdichtungskopf und dem Druckbehälter 21 als auch durch Spalte zwischen den Einzelstempeln 7 und der Preßplatte 8 zu dem zunächst noch losen Formstoff 5. Der Formstoff 5 wird durch fluidisiert und beim Eintauchen der Stempel 7 ergibt sich zunächst der positive Effekt einer Reibungsverminderung. Des weiteren bewirkt das den Formstoff durchströmende Druckgas in an sich bekannter Weise eine Vorverdichtung. Die Endverdichtung erfolgt in der bereits beschriebenen Weise durch die unterschiedlich tief in den Formstoff eindringenden Stempel 7 und schließlich durch die Preßplatte 8.The function is as follows: First, the chamber 21a is filled with compressed gas, in particular compressed air, the top plate 23 of the compression head 9 sealing the chamber 21a via appropriate sealing surfaces. Then the hydraulic cylinder 13 is reversed so that the compression head 9 moves down. The chamber 21 opens and the compressed gas in it flows with simultaneous downward movement of the compression head 9 and reaches both along the outer edge gap between the compression head and the pressure vessel 21 and through gaps between the individual punches 7 and the pressure plate 8 to the first still loose molding material 5. The molding material 5 is fluidized by and when the plunger 7 is immersed there is first the positive effect of a reduction in friction. Furthermore, the compressed gas flowing through the molding material effects a pre-compression in a manner known per se. The final compression takes place in the manner already described by the punches 7 penetrating into the molding material at different depths and finally by the press plate 8.

Sofern auf die Umspülung der Einzelstempel 7 innerhalb des Verdichtungskopfes 9 kein Wert gelegt wird, kann des Druckgas selbstverständlich auch außerhalb des Verdichtungskopfes 9 im Formraum zugeführt werden. Auch kann das Druckgas über nicht dargestellte Ventile seitlich in den unteren Bereich des Druckbehälters 21 oberhalb des Füllrahmens 4 eingeleitet werden.If no value is placed on the rinsing of the individual punches 7 within the compression head 9, the compressed gas can of course also be supplied outside the compression head 9 in the molding space. The compressed gas can also be moved laterally via valves, not shown be introduced into the lower region of the pressure container 21 above the filling frame 4.

Die Figuren 5 bis 7 zeigen eine andere Bauform, die mit kombinierter Verdichtung arbeitet. Im Unterschied zu Figur 4 ist hier das Preßhaupt 6, das heißt sein Verdichtungskopf 9 selbst als Druckbehälter ausgebildet. Zu diesem Zweck ist im Verdichtungskopf 9 eine Kammer 9a gebildet, die einerseits über einen Druckgasanschluß 24 unter Überdruck zu setzen ist und die andererseits über zahlreiche Ventile 25, von denen in der Zeichnung nur eines dargestellt ist, zum Formraum hin geöffnet werden kann. Außerdem ist der Verdichtungskopf 9 an dem durch die Leisten 8a gebildeten Außenrand der Preßplatte 8 mit Dichtlippen 26 versehen, die ihn gegen den Fullrahmen 4 abdichten.Figures 5 to 7 show another design that works with combined compression. In contrast to FIG. 4, the press head 6, that is to say its compression head 9, is itself designed as a pressure vessel. For this purpose, a chamber 9a is formed in the compression head 9, which on the one hand is to be pressurized via a pressurized gas connection 24 and, on the other hand, can be opened to the molding space via numerous valves 25, only one of which is shown in the drawing. In addition, the compression head 9 is provided on the outer edge of the press plate 8 formed by the strips 8a with sealing lips 26 which seal it against the full frame 4.

Die Kammer 9a steht über Anschlüsse 27 mit der Unterseite aller Druckmittelzylinder 10 in Verbindung, so daß er nicht nur für die Erzeugung des Druckgas-Impulses, sondern auch für des Anheben der Stempel 7 verantwortlich ist. Im Ausführungsbeispiel sind die Druckmittelzylinder 10 direkt in der Kammer 9a untergebracht, daher genügen für die Anschlüsse 27 einfache Querbohrungen am unteren Ende der Zylinder 10.The chamber 9a is connected via connections 27 to the underside of all pressure medium cylinders 10, so that it is not only responsible for the generation of the pressure gas pulse, but also for the lifting of the stamps 7. In the exemplary embodiment, the pressure medium cylinders 10 are accommodated directly in the chamber 9a, therefore simple cross bores at the lower end of the cylinders 10 are sufficient for the connections 27.

Figur 5 zeigt den Beginn des Verdichtungsvorganges. Dabei ist der Verdichtungskopf 9 gerade so weit in den Füllrahmen eingetaucht, daß ihn die Dichtlippen 26 gegen den Füllrahmen 4 abdichten. Die Druckmittelzylinder 10 sind von oben her drucklos geschaltet, wohingegen die Kammer 9a über die äußere Druckgasquelle 24 einen Überdruck aufweist. Dieser Überdruck überträgt sich über die Anschlüsse 27 auf den unteren Hubraum der Zylinder 10 und hält alle Einzelstempel 7 in der gezeigten oberen Hublage.Figure 5 shows the beginning of the compression process. The compression head 9 is just so far immersed in the filling frame that the sealing lips 26 seal it against the filling frame 4. The pressure medium cylinders 10 are depressurized from above, whereas the chamber 9a has an overpressure via the external pressure gas source 24. This excess pressure is transferred via the connections 27 to the lower displacement of the cylinders 10 and holds all the individual stamps 7 in the upper stroke position shown.

Figur 6 zeigt den folgenden Verdichtungsabschnitt: Einzelne Zylinder 10 wurden an ihrer Oberseite über ihre Anschlußleitung 11 mit diskreten Gegendrücken, vorzugsweise Gasdrücken beaufschlagt, so daß einzelne Stempel 7 entsprechend der Kontur des Modelles 2 unterschiedlich tief in den Formstoff eintauchen.FIG. 6 shows the following compression section: Individual cylinders 10 were subjected to discrete counterpressures, preferably gas pressures, on their upper side via their connecting line 11, so that individual punches 7 immersed in the molding material to different depths according to the contour of the model 2.

Gleichzeitig wurden die Ventile 25 in der Kammer 9a geöffnet, wodurch das unter Überdruck stehende Gas in den unteren Teil des Verdichtungskopfes 9 einströmt, die Stempel 7 umspült und in den Formstoff eindringt. Es kommt dadurch zu dem bereits beschriebenen Fluidisieren und dem leichteren Eindringen der Stempel 7 in die Formstoffoberfläche und zu einer gewissen Vorverdichtung des Formstoffes.At the same time, the valves 25 in the chamber 9a were opened, as a result of which the gas under pressure flows into the lower part of the compression head 9, flows around the punches 7 and penetrates into the molding material. This leads to the fluidization already described and the easier penetration of the punches 7 into the molding material surface and to a certain pre-compression of the molding material.

Es liegt aber auch im Rahmen der Erfindung, diese Fluidisierung und Vorverdichtung erst dann auszulösen, nachdem die Stempel 7 bereits die in Figur 6 dargestellte Voreinstellung entsprechend der Modellkontur erreicht haben.However, it is also within the scope of the invention to trigger this fluidization and precompression only after the punches 7 have already reached the default setting shown in FIG. 6 in accordance with the model contour.

An besonders tiefen oder engen Stellen im Modell- oder Modellplattenbereich können Abluftdüsen 28 das vom Druckimpuls stammende Gas und die bei der anschließenden mechanischen Verdichtung freiwerdende Formluft der Formstoffschüttung abführen. Diese Luftabführung kann zusätzlich durch aktive Luftabsaugung vor und/ober während des Verdichtens unterstützt werden, indem die Abluftdüsen 28 an eine Unterdruckquelle angeschlossen werden.At particularly deep or narrow places in the model or model plate area, exhaust air nozzles 28 can discharge the gas originating from the pressure pulse and the shaped air of the molding material liberated during the subsequent mechanical compression. This air discharge can additionally by active air extraction before and / or during the Compressed are supported by connecting the exhaust air nozzles 28 to a vacuum source.

Figur 7 zeigt die Anordnung nach Beendigung der Verdichtung, nachdem also der Verdichtungskopf 9 in der eingangs beschriebenen Weise durch den Hyraulikzylinder 13 in seine untere Endlage gepreßt worden ist, wobei zwischen den einzelnen Stempeln 7 eine maximale Hubdifferenz von mindestens 30% bezogen auf die Formkastenhöhe aufrechterhalten wird.FIG. 7 shows the arrangement after the compression has ended, that is to say after the compression head 9 has been pressed into its lower end position by the hydraulic cylinder 13 in the manner described at the outset, a maximum stroke difference of at least 30% based on the mold box height being maintained between the individual stamps 7 becomes.

Der Fluidisierungs- und Vorverdichtungseffekt durch den Gasimpuls ist aufgrund der hohen Stempelgeschwindigkeiten zumindest während des Hauptteiles der Hubbewegung des Verdichtungskopfes 9 wirksam. Durch entsprechende Steuerung der Ventile 25 kann die Wirkungsdauer des Gasimpulses optimal an die übrigen Verfahrensparameter angepaßt werden. Auch kann es zweckmäßig sein, den Luftimpuls relativ schwach auszuführen, so daß er nur zu einer Fluidisierung des Formstoffes ohne Vorverdichtung führt.The fluidization and pre-compression effect by the gas pulse is effective due to the high stamp speeds at least during the main part of the stroke movement of the compression head 9. The duration of action of the gas pulse can be optimally adapted to the other process parameters by corresponding control of the valves 25. It may also be expedient to make the air pulse relatively weak, so that it only leads to fluidization of the molding material without pre-compression.

Die vorstehenden Ausführungsbeispiele sind jeweils mit absenkbarem Verdichtungskopf 9 beschrieben worden. Selbstverständlich liegt auch die Umkehrung der Bewegungsverhältnisse im Rahmen der vorliegenden Erfindung, das heißt, den Verdichtungskopf 9 unter Weglassung des Hydraulikzylinders 13 auf konstanter Höhe zu halten und dafür die Modellplatte 1 mittels eines nicht dargestellten Hubtisches gegen den Verdichtungskopf hochzufahren.The above exemplary embodiments have each been described with a lowerable compression head 9. Of course, the reversal of the movement conditions is also within the scope of the present invention, that is to say to keep the compression head 9 at a constant height while omitting the hydraulic cylinder 13 and to raise the model plate 1 against the compression head by means of a lifting table (not shown).

Zusammenfassend besteht der Vorteil der beschriebenen Erfindung darin, daß durch die individuelle Ansteuerung der Einzelstempel bzw. durch ihre unterschiedliche Vorspannung im Sinne einer hohen maximalen Hubdifferenz zwischen den Einzelstempeln auch bei problematischen Modellkonturen eine wesentlich homogenere Verdichtung als bisher erzielt wird.In summary, the advantage of the described invention is that the individual control of the individual punches or their different preload in the sense of a high maximum stroke difference between the individual punches results in a much more homogeneous compression than before, even with problematic model contours.

Die Erfindung erstreckt sich auch auf kastenloses Formen, wobei der Formkasten nach der Verdichtung abgestreift oder zerlegt wird. Auch ist die Erfindung für die Kombination mit anderen Vorverdichtungsverfahren geeignet.The invention also extends to boxless molding, the molding box being stripped or disassembled after compression. The invention is also suitable for combination with other precompression processes.

Claims (31)

  1. Method for ramming mould material in moulding boxes of foundry moulding machines with a multi-stamp press plate, individual stamps being arranged spaced apart from one another and penetrating to different depths into the mould material corresponding to the model height, and ramming initially being effected only by the stamps forced in the ramming direction by a pressure medium, characterised in that at least the internally situated stamps (7) are in each case individually impacted with pressure medium corresponding to the contour of the model (2), the press plate (8) is then additionally used for the ramming and is driven roughly to the upper edge of the moulding box, and that a maximum stroke difference between individual stamps (7) of at least 30%, preferably at least 40% of the moulding box height, is maintained at the end of ramming.
  2. Method according to claim 1, characterised in that a maximum stroke difference between individual stamps of at least 50% of the moulding box height is maintained.
  3. Method according to claim 1 or 2, characterised in that the sum of the sand-side stamp cross-sections is chosen to be 20% to 70%, particularly 20% to 50%, of the moulding box area.
  4. Method according to any one of the preceding claims, characterised in that the sum of the sand-side stamp cross-sections in the internal region is chosen to be 20% to 50%, and in the edge region to be 50% to 100%, of the relevant moulding box area.
  5. Method according to any one of the preceding claims, characterised in that the stroke rate of a ramming head (9) containing the stamps (7) and the press plate (8) is more than 2.0 m/sec., particularly 3 to 10 m/sec., preferably 4 to 8 m/sec.
  6. Method according to any one of the preceding claims, characterised in that the kinetic energy of the press plate (8) and its stamps (7) at the end of the ramming stroke is absorbed, at least mainly at the edge of the moulding box (3), by the mould material.
  7. Method according to any one of the preceding claims, characterised in that the variable pressure impact of the stamps (7) is effected with discretely predetermined pressures.
  8. Method according to any one of the preceding claims, characterised in that the stamps (7) are completely disengaged from the press plate (8) before the ramming and are then supported by a varyingly strong counterpressure, in particular pneumatic counterpressure, corresponding to the model height, following which the press plate (8) together with the stamps (7) displaced relative thereto is pressed onto the mould material (5).
  9. Method according to one of claims 1 to 7, characterised in that the stamps (7) are on the one hand subjected to a constant pressure in the ramming direction, and on the other hand are supported by predetermined counterpressures discretely corresponding to the model contour.
  10. Method according to one of claims 1 to 7, characterised in that the stamps (7) are set at different levels corresponding to the model height and are supported by an equally strong counterpressure, particularly hydraulic pressure, so that the stamps essentially maintain their positions relative to one another during ramming.
  11. Installation for implementing the method according to one of claims 1 to 10, with a press head (6) containing a plurality of stamps (7) distributed over the moulding box cross-section and that are individually guided in pressure medium cylinders (10) and can be disengaged from the press plate (8) forming the lower closure of the press head (6), characterised in that at least the pressure medium cylinders (10) for the stamps (7) lying within the outer stamps are in each case connected via their own pressure medium lines and valves to a pressure source (12).
  12. Installation according to claim 11, characterised in that the pressure medium cylinders (10) are in each case connected via their own pilot valve (15) to the pressure source (12).
  13. Installation according to claim 11, characterised in that the pressure medium cylinders (10) are connected at one end in a row-type arrangement and at their other end in a column-type arrangement to pressure medium lines arranged respectively in rows and columns, the said lines being connected in each case via valves (V₁, V₂, V₃...; VA, VB, VC...) to a pressure medium feed line and to a pressure medium removal line.
  14. Installation according to one of claims 11 to 13, characterised in that the afore-mentioned valves (14; 15; V₁...; VA...) are controlled by a microprocessor corresponding to the desired preset pressures and stroke positions of the stamps (7).
  15. Installation according to one of claims 11 to 14, characterised in that the desired stroke positions are set in a stepwise manner by successive, equally large metering strokes.
  16. Installation according to one of claims 11 to 15, characterised in that the press plate (8) has underneath, on its edge and in the region between the external stamps, a surrounding protuberance or several individual protuberances (8a).
  17. Installation according to claim 16, characterised in that the protuberance or protuberances (8a) have a width of 50 to 100 mm and a height of 50 to 130 mm.
  18. Installation with a press plate (8) which has underneath its edge a surrounding protuberance or several individual protuberances (8a), according to claim 16 or 17, characterised in that the protuberance or protuberances (8a) are mounted vertically adjustable relative to the press plate (8) so as to project by different amounts.
  19. Installation according to claim 18, characterised in that the protuberance or protuberances (8a) are adjusted pneumatically.
  20. Method according to one of claims 1 to 10, characterised in that the mechanical ramming by compresion described there is combined with the action of a compressed gas pulse produced by compressed air or by explosion of ignitable gas mixtures.
  21. Method according to claim 20, characterised in that the compressed gas pulse is employed before and/or during the compression.
  22. Method according to claim 20 or 21, characterised in that during the ramming gas is evacuated from the moulding box (3), especially via the model plate (1).
  23. Installation for implementing the method according to claims 20 or 21, with a press head (6) containing a plurality of stamps (7) distributed over the moulding box cross-section, which stamps are in each case guided in pressure medium cylinders (10) and can be disengaged from the press plate (8) forming the lower closure of the press head (6), characterised in that the press head (6) is incorporated in a pressure vessel (21) that can be connected in a leakproof manner to the filling frame (4).
  24. Installation according to claim 23, characterised in that the press head (6) has a valve head (23) that co-operates with a valve seat (22) of the pressure vessel (21) in order to open or close the connection of a pressure source, under excess pressure, to the moulding box (3).
  25. Installation according to claim 23 or 24, characterised in that the press head (6) has flow openings in the region of its ramming head (9).
  26. Installation for implementing the method according to claims 20 or 21, with a press head (6) containing a plurality of stamps distributed over the moulding box cross-section, which stamps are in each case guided in pressure medium cylinders (10) and can be disengaged from the press plate (8) forming the lower closure of the press head (6), characterised in that the press head (6) contains a pressure vessel (9a) and is connected to a pressure source (24).
  27. Installation according to claim 26, characterised in that the pressure vessel (9a) is arranged in a region of the press head (6) containing the pressure medium cylinders (10).
  28. Installation according to claim 26 or 27, characterised in that the pressure vessel (9a) communicates via valves (25) with the moulding space formed by moulding boxes (3) and filling frame (4).
  29. Installation according to any one of claims 26 to 28, characterised in that the press head (6) can be connected in a leakproof manner to the filling frame (4).
  30. Installation according to claim 29, characterised in that the press head (6) dips into the filling frame (4) via sealing lips (26) along the inner wall of said frame.
  31. Installation according to one of claims 23 to 30, characterised in that vent channels (28) are arranged in the model plate (1) and/or in the model (2).
EP88108468A 1987-06-13 1988-05-27 Method of and installation for ramming mold material in foundry molding machines Expired - Lifetime EP0295472B1 (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
DE3719846 1987-06-13
DE19873719846 DE3719846A1 (en) 1987-06-13 1987-06-13 Method and apparatus for compacting moulding material in foundry moulding machines
DE3740185 1987-11-27
DE19873740185 DE3740185A1 (en) 1987-06-13 1987-11-27 METHOD AND DEVICE FOR COMPRESSING MOLDING MATERIAL IN FOUNDRY MOLDING MACHINES

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EP0295472A2 EP0295472A2 (en) 1988-12-21
EP0295472A3 EP0295472A3 (en) 1989-06-21
EP0295472B1 true EP0295472B1 (en) 1992-01-15

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EP88108468A Expired - Lifetime EP0295472B1 (en) 1987-06-13 1988-05-27 Method of and installation for ramming mold material in foundry molding machines

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EP (1) EP0295472B1 (en)
JP (1) JPH0771721B2 (en)
DE (2) DE3740185A1 (en)
ES (1) ES2028178T3 (en)

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ES2028178T3 (en) 1992-07-01
JPS645642A (en) 1989-01-10
EP0295472A2 (en) 1988-12-21
JPH0771721B2 (en) 1995-08-02
EP0295472A3 (en) 1989-06-21
DE3740185A1 (en) 1989-06-08
DE3867717D1 (en) 1992-02-27
US4915159A (en) 1990-04-10

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