EP0285886A1 - Method and apparatus for gas heating of calender rolls - Google Patents
Method and apparatus for gas heating of calender rolls Download PDFInfo
- Publication number
- EP0285886A1 EP0285886A1 EP88104412A EP88104412A EP0285886A1 EP 0285886 A1 EP0285886 A1 EP 0285886A1 EP 88104412 A EP88104412 A EP 88104412A EP 88104412 A EP88104412 A EP 88104412A EP 0285886 A1 EP0285886 A1 EP 0285886A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- gas
- supply pipe
- gas supply
- calender roll
- calender
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 9
- 238000010438 heat treatment Methods 0.000 title claims abstract description 5
- 239000000203 mixture Substances 0.000 claims description 3
- 230000001105 regulatory effect Effects 0.000 description 6
- 239000000463 material Substances 0.000 description 3
- 230000000284 resting effect Effects 0.000 description 2
- 239000004753 textile Substances 0.000 description 2
- 230000001419 dependent effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C15/00—Calendering, pressing, ironing, glossing or glazing textile fabrics
- D06C15/08—Rollers therefor
Definitions
- the invention relates to a method for gas heating of calender rolls by means of a plurality of gas nozzles arranged side by side on a gas supply pipe which extends parallel to the axis through the calender roll and which are aligned with the inner surface of the calender roll to be heated, and a device for carrying out this process.
- the burners are formed by gas nozzles, the ne extend side by side on a gas supply pipe parallel to the axis through the calender roll to be heated, the gas nozzles being directed towards the inner surface of the calender roll.
- the temperature reached on the outer surface of the calender roller depends both on the amount of the energy supplied to the surface of the calender roller and on the amount of energy emitted by the calender roller by radiation, but in particular on the material web resting on the calender roller.
- the invention is therefore based on the object of providing a method and a device in which an optimal heat transfer between the gas burner and the calender roll is ensured at different flame heights.
- this object is achieved by positioning the gas supply pipe carrying the gas nozzles relative to the inner surface of the calender roll as a function of the respective flame height in such a way that the distance between the gas supply pipe and the inner surface of the calender roll is increased accordingly with a larger flame.
- the gas supply pipe is preferably turned on relative to the inner surface of the calender roll to be heated as a function of the pressure of the gas / air mixture supplied to the gas supply pipe.
- the corresponding device is characterized in that the gas supply pipe is suspended on both sides outside the calender roll by means of electromotive actuating cylinders.
- a motor air control valve which determines the amount of air supplied to the gas supply pipe, is preferably provided via a signal input line with a temperature controller and via signal output lines with the Stellylinder and with equal / ratio pressure controllers for the gas supply.
- a gas line 22 supplies two direct / ratio pressure regulators 16 with gas from a gas connection 20 via a ball valve 24. From the two direct / ratio pressure regulators 16, the gas is then supplied to the gas supply pipe 10 in a controlled manner via a manometer 28 provided with a push-button tap, a flow meter 26 and manual shut-off valves 30.
- a line 32 air which is sucked in and compressed in a compressor 36 is fed via an air filter 34 from a manometer 38 provided with a push-button valve to a motor air control valve 18 provided with a feedback potentiometer.
- the air flowing through the engine air control valve 18 is divided into two branches, each of which is provided with a flow meter 40, a pressure gauge with push-button valve 42 and regulating valves 44, 46, the air through the regulating valve 44 in the gas supply pipe 10 with the supplied Gas mixes and the air is passed through the regulating valve 46 to a secondary air chamber 48 between the gas supply pipe 10 and the burner nozzles 50.
- an electrical control device which consists of two automatic temperature devices 54, a pressure switch 52 connected to the air line 32, ignition transformers 56 and a temperature controller 60 provided with a temperature sensor 58.
- the temperature controller 60 acts via a signal input line 62 on the motor air control valve 18 which is provided with a feedback potentiometer. This controls via electric signal output lines 64 electromotive actuating cylinders 12, on which the gas supply pipe 10 is suspended. Furthermore, the engine control valve 18 controls the direct / ratio pressure regulator 16 determining the gas supply to the gas supply pipe 10 via signal output lines 66.
- the engine air control valve 18 thus controls both the amount of gas supply to the gas supply pipe 10 and the amount of primary air supplied to the gas supply pipe 10 to form an air / gas mixture, as well as the amount of secondary air supplied to the secondary air chamber 48. Furthermore, the motor air control valve 18 also determines the position of the gas supply pipe 10 suspended from the electromotive actuating cylinders 12 relative to the inner surface of the calender roll (not shown in FIG. 1).
- the proposed design of a gas heater for textile calenders thus makes it possible to position the gas supply pipe with the gas nozzles carried by it against the inner surface of the calender roll in such a way that - as shown schematically in FIG. 2 - the zone with the highest flame temperature rests on the surface, which means that optimal heat transfer is guaranteed.
- the actuating cylinder 12 With a larger than medium gas supply, the actuating cylinder 12 is accordingly regulated via the engine air control valve in such a way that the gas supply pipe 10 is lowered.
- the gas supply pipe With a smaller than medium gas supply (and of course also a correspondingly smaller air supply), the gas supply pipe is correspondingly into a Position raised in which the relatively small flame with its hottest zone lies against the inner surface of the calender roll.
- the gas supply pipe 10 could of course also be adjusted accordingly in a horizontal plane.
- sliders 68 are also indicated, which can be pushed into the gas supply pipe 10 by means of hand cranks 70 in accordance with the respective width of the material web resting on the calender roll, as a result of which a suitable temperature control can be achieved in the region of the edges of the material web.
- This embodiment is the subject of the simultaneously filed patent application P 37 .. ... (attorney's file RX 1607), the invention being particularly advantageous in connection with the slide / gas supply pipe combination explained there. It is then advisable to adjust the gas supply pipe according to the angle of inclination of the slide.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
Description
Die Erfindung betrifft ein Verfahren zum Gasbeheizen von Kalanderwalzen mittels einer Mehrzahl von nebeneinander auf einem sich achsenparallel durch die Kalanderwalze erstreckenden Gaszufuhrrohr angeordneten, auf die Innenfläche der zu beheizenden Kalanderwalze ausgerichteten Gasdüsen, sowie eine Vorrichtung zur Durchführung dieses Verfahrens.The invention relates to a method for gas heating of calender rolls by means of a plurality of gas nozzles arranged side by side on a gas supply pipe which extends parallel to the axis through the calender roll and which are aligned with the inner surface of the calender roll to be heated, and a device for carrying out this process.
Es ist bekannt, zur Erreichung besonderer Effekte Textilkalander mittels einer Gasheizung zu beheizen. Die Brenner werden dabei durch Gasdüsen gebildet, die ne beneinander auf einem sich achsenparallel durch die zu beheizende Kalanderwalze Gaszufuhrrohr erstrecken, wobei die Gasdüsen auf die Innenfläche der Kalanderwalze gerichtet sind.It is known to heat textile calenders by means of gas heating in order to achieve special effects. The burners are formed by gas nozzles, the ne extend side by side on a gas supply pipe parallel to the axis through the calender roll to be heated, the gas nozzles being directed towards the inner surface of the calender roll.
Die erreichte Temperatur auf der äußeren Oberfläche der Kalanderwalze ist dabei sowohl von der Menge der der Fläche der Kalanderwalze zugeführten als auch der Menge der von der Kalanderwalze durch Abstrahlung, insbesondere aber von der auf der Kalanderwalze aufliegenden Materialbahn abgeführten Energie abhängig.The temperature reached on the outer surface of the calender roller depends both on the amount of the energy supplied to the surface of the calender roller and on the amount of energy emitted by the calender roller by radiation, but in particular on the material web resting on the calender roller.
Es ist bekannt, daß Flammen in unterschiedlichen Zonen unterschiedliche Temperaturen aufweisen. Die Menge der auf eine Fläche übertragenen Wärmeenergie ist damit davon abhängig, in welcher Flammenzone diese Fläche angeordnet ist. Dies führt dazu, daß bei einer räumlichen Anordnung der Gasdüse derart, daß bei einer mittleren Flammenhöhe eine optimale Wärmeenergieübertragung gegebenen ist, sowohl bei einer größeren Flammenlänge als auch bei geringerer Flammenlänge die Übertragung der Wärmeenergie suboptimal ist. Bei einer derartigen suboptimalen Wärmeübertragung sind die auftretenden Energieverluste erheblich, weiter erwärmt sich der Luftraum in der Kalanderwalze unnötig, was zu einer zusätzlichen thermischen Belastung der Walzenlagerungen führen kann.It is known that flames have different temperatures in different zones. The amount of thermal energy transferred to a surface is therefore dependent on the flame zone in which this surface is arranged. This leads to the fact that with a spatial arrangement of the gas nozzle in such a way that an optimal heat energy transfer is given at a medium flame height, the heat energy transfer is suboptimal both with a longer flame length and with a shorter flame length. With such a suboptimal heat transfer, the energy losses that occur are considerable, and the air space in the calender roll heats up unnecessarily, which can lead to an additional thermal load on the roll bearings.
Der Erfindung liegt damit die Aufgabe zugrunde, ein Verfahren und eine Vorrichtung zu schaffen, bei der ein optimaler Wärmeübergang zwischen Gasbrenner und der Kalanderwalze bei unterschiedlichen Flammhöhen gewährleistet ist.The invention is therefore based on the object of providing a method and a device in which an optimal heat transfer between the gas burner and the calender roll is ensured at different flame heights.
Erfindungsgemäß wird diese Aufgabe gelöst durch Anstellen des die Gasdüsen tragenden Gaszufuhrrohres relativ zu der Innenfläche der Kalanderwalze in Abhängigkeit von der jeweiligen Flammenhöhe derart, daß der Abstand zwischen dem Gaszufuhrrohr und der Innenfläche der Kalanderwalze bei größerer flamme entsprechend vergrößert wird.According to the invention, this object is achieved by positioning the gas supply pipe carrying the gas nozzles relative to the inner surface of the calender roll as a function of the respective flame height in such a way that the distance between the gas supply pipe and the inner surface of the calender roll is increased accordingly with a larger flame.
Vorzugsweise erfolgt das Anstellen des Gaszufuhrrohres relativ zu der Innenfläche der zu beheizenden Kalanderwalze in Abhängigkeit von dem Druck des dem Gaszufuhrrohr zugeführten Gas/Luft-Gemisches.The gas supply pipe is preferably turned on relative to the inner surface of the calender roll to be heated as a function of the pressure of the gas / air mixture supplied to the gas supply pipe.
Die entsprechende Vorrichtung zeichnet sich dadurch aus, daß das Gaszufuhrrohr beidseitig außerhalb der Kalanderwalze über elektromotorische Stellzylinder höhenverstellbar aufgehängt ist.The corresponding device is characterized in that the gas supply pipe is suspended on both sides outside the calender roll by means of electromotive actuating cylinders.
Vorzugsweise ist ein über eine Signaleingangsleitung mit einem Temperaturregler und über Signalausgangsleitungen mit den Stellylindern und mit Gleich/Verhältnis-Druckreglern für die Gaszufuhr verbundenes, die Menge der dem Gaszufuhrrohr zugeführten Luft bestimmendes Motor-Luftregelventil vorgesehen.A motor air control valve, which determines the amount of air supplied to the gas supply pipe, is preferably provided via a signal input line with a temperature controller and via signal output lines with the Stellylinder and with equal / ratio pressure controllers for the gas supply.
Weitere Merkmale und Vorteile der Erfindung ergeben sich aus der Beschreibung, in der ein Ausführungsbeispiel der Erfindung anhand einer Zeichnung erläutert wird. Dabei zeigt:
- Fig. 1 das Regelschema einer derartigen Vorrichtung, und
- Fig. 2 eine schematische Darstellung der verschiedenen optimalen Positionen des Gaszufuhrrohres relativ zu der Innenfläche der Kalanderwalze.
- Fig. 1 shows the control scheme of such a device, and
- Fig. 2 is a schematic representation of the various optimal positions of the gas supply pipe relative to the inner surface of the calender roll.
Eine Gasleitung 22 versorgt zwei Gleich/Verhältnis-Druckregler 16 von einem Gasanschluß 20 über einen Kugelhahn 24 mit Gas. Von den beiden Gleich/Verhältnis-Druckreglern 16 wird das Gas sodann über mit einem Druckknopfhahn versehene Manometer 28 kontrolliert über Durchflußmesser 26 und Handabsperrventile 30 dem Gaszufuhrrohr 10 zugeführt.A
Über eine Leitung 32 wird über ein Luftfilter 34 angesaugte, in einem Verdichter 36 verdichtete Luft von einem mit einem Druckknopfhahn versehenen Manometer 38 kontrolliert einem mit einem Rückführpotentiometer versehenen Motor-Luftregelventil 18 zugeführt. Die durch das Motor-Luftregelventil 18 strömende Luft wird in zwei Zweige aufgeteilt, die jeweils mit einem Durchflußmesser 40, einem Manometer mit Druckknopfhahn 42 und Regulierventilen 44, 46 versehen sind, wobei die Luft durch das Regulierventil 44 sich in dem Gaszufuhrrohr 10 mit dem zugeführten Gas mischt und die Luft durch das Regulierventil 46 zu einer Sekundärluft-Kammer 48 zwischen dem Gaszufuhrrohr 10 und den Brennerdüsen 50 geführt wird.Via a
Weiter ist eine elektrische Steuereinrichtung vorgesehen, die aus zwei Temperaturautomaten 54, einem mit der Luftleitung 32 verbundenen Druckwächter 52, Zündtransformatoren 56 und einem mit einem Temperaturfühler 58 versehenen Temperaturregler 60 besteht.Furthermore, an electrical control device is provided, which consists of two
Der Temperaturregler 60 wirkt über eine Signaleingangsleitung 62 auf das mit einem Rückführpotentiometer versehene Motor-Luftregelventil 18. Dieses steuert über Signalausgangsleitungen 64 elektromotorische Stellzylinder 12, an denen das Gaszufuhrrohr 10 aufgehängt ist. Weiter steuert das Motor-Regelventil 18 über Signalausgangsleitungen 66 die die Gaszufuhr zu dem Gaszufuhrrohr 10 bestimmenden Gleich/Verhältnis-Druckregler 16.The
Von dem Motor-Luftregelventil 18 wird somit sowohl die Menge der Gaszufuhr zu dem Gaszufuhrrohr 10 als auch die Menge der dem Gaszufuhrrohr 10 zur Bildung eines Luft/Gas-Gemisches zugeführten Primärluft sowie die Menge der der Sekundärluftkammer 48 zugeführten Sekundärluft geregelt. Weiter wird von dem Motor-Luftregelventil 18 aber auch die Anstellung des an den elektromotorischen Stellzylindern 12 aufgehängten Gaszufuhrrohres 10 relativ zu der - in Fig. 1 nicht gezeigten - Innenfläche der Kalanderwalze bestimmt.The engine
Die vorgeschlagene Ausbildung einer Gasheizung für Textilkalander ermöglicht es somit, das Gaszufuhrrohr mit den von ihm getragenen Gasdüsen jeweils so gegenüber der Innenfläche der Kalanderwalze anzustellen, daß - wie dies Fig. 2 schematisch zeigt - die Zone mit der höchsten Flammentemperatur an der Fläche anliegt, wodurch eine optimale Wärmeübertragung gewährleistet ist. Bei einer größeren als mittleren Gaszufuhr wird dementsprechend der Stellzylinder 12 über das Motor-Luftregelventil derart geregelt, daß das Gaszufuhrrohr 10 abgesenkt wird. Bei einer kleineren als mittleren Gaszufuhr (und natürlich auch entsprechender kleinerer Luftzufuhr) wird das Gaszufuhrrohr entsprechend in eine Stellung angehoben, in der die relativ kleine Flamme mit ihrer heißesten Zone an der Innenfläche der Kalanderwalze anliegt. Neben einem Verstellen in einer vertikalen Ebene könnte das Gaszufuhrrohr 10 natürlich auch in einer horizontalen Ebene entsprechend verstellt werden.The proposed design of a gas heater for textile calenders thus makes it possible to position the gas supply pipe with the gas nozzles carried by it against the inner surface of the calender roll in such a way that - as shown schematically in FIG. 2 - the zone with the highest flame temperature rests on the surface, which means that optimal heat transfer is guaranteed. With a larger than medium gas supply, the actuating
In der Zeichnung sind weiter Schieber 68 angedeutet, die mittels Handkurbeln 70 der jeweiligen Breite der auf der Kalanderwalze aufliegenden Materialbahn entsprechend in das Gaszufuhrrohr 10 eingeschoben werden können, wodurch eine geeignete Temperatursteuerung im Bereich der Kanten der Materialbahn erreicht werden kann. Diese Ausgestaltung ist Gegenstand der gleichzeitig eingereichten Patentanmeldung P 37 .. ... (Anwaltsakte RX 1607), wobei die Erfindung insbesondere in Verbindung mit der dort erläuterten Schieber/Gaszufuhrrohr-Kombination von Vorteil ist. Dabei empfiehlt es sich dann, die Anstellung des Gaszufuhrrohres entsprechend dem Neigungswinkel des Schiebers vorzunehmen.In the drawing,
Die in der vorstehenden Beschreibung, in der Zeichnung sowie in den Ansprüchen offenbarten Merkmale der Erfindung können sowohl einzeln als auch in beliebiger Kombination für die Verwirklichung der Erfindung in ihren verschiedenen Ausführungsformen wesentlich sein.The features of the invention disclosed in the above description, in the drawing and in the claims can be essential both individually and in any combination for realizing the invention in its various embodiments.
- 10 Gaszufuhrrohr10 gas supply pipe
- 12 Stellzylinder12 actuating cylinders
- 16 Gleich/Verhältnis-Druckregler16 equal / ratio pressure regulator
- 18 Motor-Luftregelventil18 Engine air control valve
- 20 Gasanschluß20 gas connection
- 22 Gasleitung22 gas pipe
- 24 Kugelhahn24 ball valve
- 26 Durchflußmesser26 flow meter
- 28 Manometer28 manometers
- 30 Ventil30 valve
- 32 Luftleitung32 air line
- 34 Luftfilter34 air filter
- 36 Verdichter36 compressors
- 38 Manometer38 manometers
- 40 Durchflußmesser40 flow meters
- 42 Manometer42 manometers
- 44 Regulierventil44 regulating valve
- 46 Regulierventil46 regulating valve
- 48 Sekundärluft-Kammer48 secondary air chamber
- 50 Gasdüsen50 gas nozzles
- 52 Druckwächter52 pressure switches
- 54 Temperaturautomat54 automatic temperature control
- 56 Zündtravo56 ignition transformer
- 58 Temperaturregler58 temperature controller
- 60 Temperaturregler60 temperature controllers
- 62 Signaleingangsleitung62 Signal input line
- 64 Signalausgangsleitung64 signal output line
- 66 Signalausgangsleitung66 Signal output line
- 68 Schieber68 slider
- 70 Handkurbel70 crank handle
Claims (4)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE3712202 | 1987-04-10 | ||
DE3712202A DE3712202C1 (en) | 1987-04-10 | 1987-04-10 | Process and device for gas heating of calender rolls |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0285886A1 true EP0285886A1 (en) | 1988-10-12 |
EP0285886B1 EP0285886B1 (en) | 1991-07-24 |
Family
ID=6325339
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP88104412A Expired - Lifetime EP0285886B1 (en) | 1987-04-10 | 1988-03-19 | Method and apparatus for gas heating of calender rolls |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP0285886B1 (en) |
DE (2) | DE3712202C1 (en) |
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Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102006013445A1 (en) * | 2006-03-17 | 2007-09-20 | Gvp Gesellschaft Zur Vermarktung Der Porenbrennertechnik Mbh | Roller with heating device |
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US3421746A (en) * | 1967-04-24 | 1969-01-14 | Lyle E Mccoy | Heating apparatus for elongate material |
US3584846A (en) * | 1969-11-14 | 1971-06-15 | Lyle E Mccoy | Heating apparatus for elongate material |
US3698696A (en) * | 1971-06-14 | 1972-10-17 | Standard Int Corp | Combustion mixture control system for calenders |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3509104A1 (en) * | 1985-03-14 | 1986-09-25 | Küsters, Eduard, 4150 Krefeld | GAS BURNER, ESPECIALLY FOR THE INTERNAL HEATING OF HOLLOW ROLLERS |
-
1987
- 1987-04-10 DE DE3712202A patent/DE3712202C1/en not_active Expired
-
1988
- 1988-03-19 EP EP88104412A patent/EP0285886B1/en not_active Expired - Lifetime
- 1988-03-19 DE DE8888104412T patent/DE3863816D1/en not_active Expired - Fee Related
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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US3421746A (en) * | 1967-04-24 | 1969-01-14 | Lyle E Mccoy | Heating apparatus for elongate material |
US3584846A (en) * | 1969-11-14 | 1971-06-15 | Lyle E Mccoy | Heating apparatus for elongate material |
US3698696A (en) * | 1971-06-14 | 1972-10-17 | Standard Int Corp | Combustion mixture control system for calenders |
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Also Published As
Publication number | Publication date |
---|---|
EP0285886B1 (en) | 1991-07-24 |
DE3863816D1 (en) | 1991-08-29 |
DE3712202C1 (en) | 1988-09-08 |
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