EP0283464B1 - Verfahren zum Herstellen eines Sinterkörpers - Google Patents
Verfahren zum Herstellen eines Sinterkörpers Download PDFInfo
- Publication number
- EP0283464B1 EP0283464B1 EP88890044A EP88890044A EP0283464B1 EP 0283464 B1 EP0283464 B1 EP 0283464B1 EP 88890044 A EP88890044 A EP 88890044A EP 88890044 A EP88890044 A EP 88890044A EP 0283464 B1 EP0283464 B1 EP 0283464B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- wear layer
- metal powder
- sintered
- compact
- rough
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 title claims description 9
- 238000004519 manufacturing process Methods 0.000 title claims description 5
- 239000000843 powder Substances 0.000 claims description 28
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 24
- 229910052751 metal Inorganic materials 0.000 claims description 24
- 239000002184 metal Substances 0.000 claims description 24
- 239000000203 mixture Substances 0.000 claims description 13
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims description 11
- 229910052750 molybdenum Inorganic materials 0.000 claims description 11
- 239000011733 molybdenum Substances 0.000 claims description 11
- 239000000956 alloy Substances 0.000 claims description 5
- 229910045601 alloy Inorganic materials 0.000 claims description 5
- 229910052742 iron Inorganic materials 0.000 claims description 5
- 238000000465 moulding Methods 0.000 claims description 2
- 238000005056 compaction Methods 0.000 claims 1
- 238000003825 pressing Methods 0.000 description 9
- 238000002485 combustion reaction Methods 0.000 description 4
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 238000005245 sintering Methods 0.000 description 3
- 229920003002 synthetic resin Polymers 0.000 description 3
- 239000000057 synthetic resin Substances 0.000 description 3
- 239000002131 composite material Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 210000000078 claw Anatomy 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004049 embossing Methods 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 238000005496 tempering Methods 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C33/00—Making ferrous alloys
- C22C33/02—Making ferrous alloys by powder metallurgy
- C22C33/0257—Making ferrous alloys by powder metallurgy characterised by the range of the alloying elements
- C22C33/0278—Making ferrous alloys by powder metallurgy characterised by the range of the alloying elements with at least one alloying element having a minimum content above 5%
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F7/00—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression
- B22F7/06—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite workpieces or articles from parts, e.g. to form tipped tools
Definitions
- the invention relates to a method for producing a sintered body with at least one molybdenum-containing wear layer, wherein a low-alloy iron powder forming the later base body with a metal powder layer resulting in the later wear layer from a carbon-free mixture of unalloyed iron and unalloyed molybdenum in a common form Molded body is pressed, which is then sintered.
- rocker arms which are used to transmit the cam movement of a camshaft to a valve, for example an internal combustion engine
- the end face interacting with the cams is exposed to considerable stress, which leads to corresponding wear.
- the invention is therefore based on the object of specifying a method by means of which sintered bodies can be provided with a molybdenum-containing wear layer, which corresponds to particularly high requirements with regard to wear resistance and compliance with low manufacturing tolerances, as are particularly required for rocker arms for valve actuation of internal combustion engines.
- the invention solves the problem in that the metal powder for the later wear layer is compressed into a pre-compact with the iron powder for the later base body before the mold is filled in, and that when the metal powder mixture for the later wear layer is compacted into a pre-compact, a profiling is pressed into the surface of the base body (see claim 1).
- Preferred embodiments of the invention can be found in claims 2 and 3.
- the outer shape of the pre-compact can no longer be adversely affected, even without a synthetic resin bond, by filling the iron powder for the later base body into the common form already containing the pre-compact and by subsequently pressing the two metal powder layers together at the boundary layer between the pre-compact and the metal powder layer for the base body, there can be no mixing of the metal powder of the two layers impairing the wear resistance of the wear layer.
- pre-compressing the later wear layer different internal friction conditions of the two metal powder layers can easily be taken into account and uniform densities of both layers can be achieved.
- the profiling should be pressed into the surface of the preform with a profile thickness of at least 0.1 mm. The design of the profile depends on the respective requirements and can be chosen accordingly.
- the surface of the pre-compact is profiled in two directions, which are preferably at right angles to one another, there is no preferred direction for the transmission of shear stresses between the wear layer and the sintered body, as would be the case with a uniaxial profiling.
- the carbon-free metal powder mixture for the later wear layer outside the common shape for the sintered body and the wear layer is compacted into a pre-compact, it may be advantageous for easier handling of the pre-compact to subject this pre-compact to pre-sintering, for example at approx. 700 ° C. to increase the dimensional stability of the pre-compact. This measure will therefore be particularly recommended for comparatively thin wear layers.
- the metal powder mixture 3 for the later wear layer is initially in its own mold 4 compacted to a preform 5, as indicated in FIGS. 1 to 3.
- a carbon-free mixture 3 of, for example, 65 to 80% by weight of unalloyed iron and 35 to 20% by weight of unalloyed molybdenum can be used for the wear layer 2.
- This metal powder mixture 3 is compressed with the help of the punch 6 of the molding press 4 to at least 50% of the theoretical density of the powder mixture and ejected as a pre-compact 5 by moving the counter tool 7 for the punch 6 according to FIG. 3 out of the mold 4.
- the pre-compact 5 can then be subjected to a pre-sintering at approx. 700 ° C. before it is processed further. However, this presintering can be omitted if the shape of the preform 5 is sufficient for handling.
- the surface of the preform 5 facing the sintered body 1 is profiled, with a profile depth of at least 0.1 mm.
- This profile 8, which is embossed into the surface via the press ram 6, can advantageously consist of two sets of profile grooves intersecting at right angles, as is indicated in FIGS. 5 and 7.
- the preform 5 is then placed in a common mold 9 for the wear layer and the sintered body, as shown in FIG. 8.
- the mold is filled with a low-alloy iron powder 10 (Fig. 9), after which the preform 5 is pressed with the iron powder 10 by pressing the punch 11 with a pressure of at least 2 t / cm2 to a shaped body .
- the pressing is shown.
- the molded body can then be pre-sintered in the mold 9, calibrated at a pressure above 2 t / cm 2 and finish-sintered at a temperature up to 1350 ° C., after which the workpiece can be ejected via the counter tool 12 (FIG. 11).
- the wear layer 2 can then be carburized on the end face of the sintered body 1 that is at risk or hardened by quenching and tempering.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Composite Materials (AREA)
- Manufacturing & Machinery (AREA)
- Powder Metallurgy (AREA)
- Valve-Gear Or Valve Arrangements (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT0061387A AT388523B (de) | 1987-03-16 | 1987-03-16 | Verfahren zum herstellen eines sinterkoerpers mit wenigstens einer molybdaenhaltigen verschleissschicht |
AT613/87 | 1987-03-16 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0283464A2 EP0283464A2 (de) | 1988-09-21 |
EP0283464A3 EP0283464A3 (en) | 1989-05-10 |
EP0283464B1 true EP0283464B1 (de) | 1993-05-26 |
Family
ID=3495231
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP88890044A Expired - Lifetime EP0283464B1 (de) | 1987-03-16 | 1988-03-07 | Verfahren zum Herstellen eines Sinterkörpers |
Country Status (7)
Country | Link |
---|---|
US (1) | US4839138A (enrdf_load_stackoverflow) |
EP (1) | EP0283464B1 (enrdf_load_stackoverflow) |
JP (1) | JPS63247304A (enrdf_load_stackoverflow) |
AT (1) | AT388523B (enrdf_load_stackoverflow) |
CA (1) | CA1282914C (enrdf_load_stackoverflow) |
DE (1) | DE3881247D1 (enrdf_load_stackoverflow) |
ES (1) | ES2041340T3 (enrdf_load_stackoverflow) |
Families Citing this family (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH03274205A (ja) * | 1990-03-26 | 1991-12-05 | Isuzu Motors Ltd | 局部硬化焼結体とその製造方法 |
AT395550B (de) * | 1991-07-02 | 1993-01-25 | Miba Sintermetall Ag | Verfahren zum herstellen eines sinterkoerpers mit wenigstens einer molybdaenhaltigen verschleissschicht |
JPH0894223A (ja) * | 1994-09-22 | 1996-04-12 | Mk Seiko Co Ltd | 製氷器 |
DE19634314A1 (de) * | 1996-07-27 | 1998-01-29 | Widia Gmbh | Verbundkörper und Verfahren zu seiner Herstellung |
US6322746B1 (en) * | 1999-06-15 | 2001-11-27 | Honeywell International, Inc. | Co-sintering of similar materials |
US7237730B2 (en) * | 2005-03-17 | 2007-07-03 | Pratt & Whitney Canada Corp. | Modular fuel nozzle and method of making |
US8316541B2 (en) * | 2007-06-29 | 2012-11-27 | Pratt & Whitney Canada Corp. | Combustor heat shield with integrated louver and method of manufacturing the same |
US7543383B2 (en) | 2007-07-24 | 2009-06-09 | Pratt & Whitney Canada Corp. | Method for manufacturing of fuel nozzle floating collar |
US10226818B2 (en) * | 2009-03-20 | 2019-03-12 | Pratt & Whitney Canada Corp. | Process for joining powder injection molded parts |
US9970318B2 (en) | 2014-06-25 | 2018-05-15 | Pratt & Whitney Canada Corp. | Shroud segment and method of manufacturing |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2399773A (en) * | 1943-09-02 | 1946-05-07 | Sidney J Waintrob | Method of making electrical rectifiers and the like |
US2970905A (en) * | 1957-09-18 | 1961-02-07 | Haller Inc | Method of making a composite sintered powdered material article |
DE1483706B2 (de) * | 1965-04-01 | 1970-04-02 | Siemens AG, 1000 Berlin u. 8000 München | Mehrschichten-Verbundmetall, insbesondere für hochbelastbare elektrische Kontakte und Verfahren zu seiner Herstellung |
NL174715C (nl) * | 1971-07-01 | 1984-08-01 | Gen Electric | Werkwijze ter vervaardiging van een slijplichaam, alsmede snijgereedschap voorzien van een volgens deze werkwijze vervaardigd inzetstuk. |
DE2822902C2 (de) * | 1978-05-26 | 1984-11-22 | Miba Sintermetall Ag, Laakirchen | Verfahren zum Herstellen von Ventilstößeln für Brennkraftmaschinen o.dgl. |
WO1983004382A1 (en) * | 1982-06-10 | 1983-12-22 | Ford Motor Company Limited | Method of making wear resistant ferrous based parts |
DE3305879C2 (de) * | 1983-02-19 | 1985-01-17 | Sintermetallwerk Krebsöge GmbH, 5608 Radevormwald | Verfahren zur pulvermetallurgischen Herstellung eines Verbundformteils |
BR8403253A (pt) * | 1983-07-01 | 1985-06-11 | Sumitomo Electric Industries | Embuchamento de assento de valvula para motores de combustao interna |
DD219131A1 (de) * | 1983-11-14 | 1985-02-27 | Thale Eisen Huettenwerk | Verfahren zur herstellung von maschinenbauteilen aus metallpulververbunden |
-
1987
- 1987-03-16 AT AT0061387A patent/AT388523B/de not_active IP Right Cessation
-
1988
- 1988-03-07 DE DE8888890044T patent/DE3881247D1/de not_active Expired - Lifetime
- 1988-03-07 ES ES198888890044T patent/ES2041340T3/es not_active Expired - Lifetime
- 1988-03-07 EP EP88890044A patent/EP0283464B1/de not_active Expired - Lifetime
- 1988-03-10 US US07/166,112 patent/US4839138A/en not_active Expired - Lifetime
- 1988-03-14 CA CA000561344A patent/CA1282914C/en not_active Expired - Fee Related
- 1988-03-15 JP JP63059566A patent/JPS63247304A/ja active Granted
Also Published As
Publication number | Publication date |
---|---|
DE3881247D1 (de) | 1993-07-01 |
AT388523B (de) | 1989-07-25 |
US4839138A (en) | 1989-06-13 |
ATA61387A (de) | 1988-12-15 |
EP0283464A2 (de) | 1988-09-21 |
JPH0564681B2 (enrdf_load_stackoverflow) | 1993-09-16 |
CA1282914C (en) | 1991-04-16 |
EP0283464A3 (en) | 1989-05-10 |
ES2041340T3 (es) | 1993-11-16 |
JPS63247304A (ja) | 1988-10-14 |
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