EP0275419B1 - Procédé de réparation des parois de fours industriels, plus particulièrement des parois de chauffage d'une batterie de fours à coke - Google Patents
Procédé de réparation des parois de fours industriels, plus particulièrement des parois de chauffage d'une batterie de fours à coke Download PDFInfo
- Publication number
- EP0275419B1 EP0275419B1 EP19870117659 EP87117659A EP0275419B1 EP 0275419 B1 EP0275419 B1 EP 0275419B1 EP 19870117659 EP19870117659 EP 19870117659 EP 87117659 A EP87117659 A EP 87117659A EP 0275419 B1 EP0275419 B1 EP 0275419B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- masonry
- new
- old
- walls
- opening
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 title claims description 17
- 238000010438 heat treatment Methods 0.000 title claims description 11
- 239000000571 coke Substances 0.000 title 1
- 239000000919 ceramic Substances 0.000 claims description 8
- 230000001788 irregular Effects 0.000 claims description 6
- 238000004939 coking Methods 0.000 claims description 5
- 238000003466 welding Methods 0.000 claims description 5
- 239000002657 fibrous material Substances 0.000 claims description 4
- 230000015572 biosynthetic process Effects 0.000 claims 2
- 229910010293 ceramic material Inorganic materials 0.000 claims 1
- 239000004575 stone Substances 0.000 description 3
- 239000011230 binding agent Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 210000004243 sweat Anatomy 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B29/00—Other details of coke ovens
- C10B29/06—Preventing or repairing leakages of the brickwork
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B13/00—Furnaces with both stationary charge and progression of heating, e.g. of ring type, of type in which segmental kiln moves over stationary charge
- F27B13/06—Details, accessories, or equipment peculiar to furnaces of this type
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D1/00—Casings; Linings; Walls; Roofs
- F27D1/16—Making or repairing linings increasing the durability of linings or breaking away linings
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D1/00—Casings; Linings; Walls; Roofs
- F27D1/16—Making or repairing linings increasing the durability of linings or breaking away linings
- F27D2001/1605—Repairing linings
- F27D2001/161—Hot repair
Definitions
- the invention relates to a method for repairing walls of an industrial furnace, in particular the heating walls of a coking battery according to the preamble of the main claim.
- DE-A-3425851 discloses a method for the partial or complete renewal of heating walls of a coking furnace battery.
- adjacent masonry parts are kept essentially at operating temperature; the masonry to be newly built is done in such a way that the truss walls are arranged according to the warm dimensions and that the necessary expansion joints of the runner walls are provided in the area of the binder heads and filled with a refractory fiber material.
- the object of the invention is to design the repair in such a way that the furnace wall becomes completely gas-tight again over the entire repaired wall area, the work for this is easy, the preparations are simple and the means to be used are inexpensive.
- the invention provides the features of the characterizing part of the main claim.
- the features of the subclaims serve to improve and further develop the features of the main claim.
- the advantage of the method according to the invention can be seen in the fact that the expansion of the masonry when it is heated is to be taken into account only to an extent that only an intermediate space between the old and the new masonry is to be formed, which is somewhat larger than the expansion of the heated masonry is. This means that there is no longer any precise calculation and execution of a joint between the old and the new masonry that corresponds to the warm dimension or the expansion or to the fact that in the space between the old and the new masonry ceramic fiber material is introduced, which closes any remaining joints between the heated old and new masonry.
- the invention offers the possibility that the gas-tight sealing of the rotor wall, in particular by ceramic welding, which is described, for example, in DE-A-2053420, immediately after the heating of the adjacent wall sections, ie by welding the space between the old and the new masonry can be done.
- the method according to the invention offers the possibility of being able to dispense with an exact and rectilinear or rectilinear limitation of the edge at least of the old masonry. This work can be done with a hammer and chisel; if necessary, the irregularly machined edge can be scratched after heating.
- type-independent stones can be used for the new masonry, which are either always available or can be procured for a short time.
- the truss walls 3 extend between the two walls, between which the heating cables 4 are formed on the one hand and the runner walls on the other.
- the area 5 between the old masonry sections 6 and 7 has been freed from the defective masonry in the usual way, so that the area 5 laterally from the Edge edges 8, 9 of the old masonry sections 6, 7 is limited.
- These masonry sections are inclined relative to the longitudinal center plane E of the rotor walls 1, 2 at an angle ⁇ such that the distance between the outer edges 10 of the area 5 is greater than the distance between the inner edges 11.
- edge edges 8, 9 are created in a simple manner by means of a hammer and / or chisel, without attaining a specific configuration of the area 5.
- a new masonry 12 is bricked up, which, as shown in the embodiment according to FIGS. 3 and 4, may also have an inclination directed towards the plane E of the runner walls 6 and 7, in such a way that between the edge edges 8 , 9 of the old masonry sections 6, 7 and 13, 14 of the new masonry 12 a V or wedge-shaped space 15, 16 is formed.
- the spaces 15, 16 have an average width a and b, respectively, which is somewhat larger than the expansion of the masonry parts to be expected when they are heated.
- the average distance between the edge edges 8, 9 and 13, 14 from one another is preferably approximately 50 to 100 millimeters.
- the new masonry 12 can be designed with flat end edges, the individual layers of the new masonry 12 can be designed in steps. In this way, vertical steps 22, 23, 24 can be formed, the adjacent edge 8 of the old masonry sections 6 showing a vertical or approximately vertical course.
- Masonry openings are also openings at the beginning and end of a runner wall.
- the corner area is made of damaged, old masonry demolished and replaced by new masonry to form a space as described above, after which the old and new masonry are treated as described and the space is closed.
- An advantage of the method is that the stones used for bricking up the new masonry part can be selected independently of the stone profiles of the old masonry. Since the spaces between the old and new masonry can be irregular, the position of the butt joints and bed joints of the new masonry 35 and 36 is irrelevant.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Chemistry (AREA)
- Furnace Housings, Linings, Walls, And Ceilings (AREA)
- Devices For Use In Laboratory Experiments (AREA)
Claims (7)
- Procédé de réparation de parois de fours industriels en particulier de parois en panneresses d'une batterie de cokéfaction, où les parties voisines de maçonnerie sont maintenues sensiblement à la température de fonctionnement, caractérisé en ce que la maçonnerie de la paroi en panneresses située dans l'environnement immédiat de l'emplacement endommagé de maçonnerie est enlevé sur la totalité de l'épaisseur de la paroi en panneresses, en formant une bordure irrégulière, une nouvelle maçonnerie étant créée à l'état froid dans l'ouverture ainsi formée dans la maçonnerie, l'ancienne et la nouvelle maçonnerie étant chauffées à la température de fonctionnement et l'espace intermédiaire situé entre la bordure irrégulière et la nouvelle maçonnerie étant refermé à l'état chaud, de façon durable et étanche aux gaz.
- Procédé selon la revendication 1, caractérisé en ce que l'espace intermédiaire situé entre la bordure irrégulière d'ouverture et la nouvelle maçonnerie est fermée par soudure céramique.
- Procédé selon la revendication 1, caractérisé en ce que l'espace intermédiaire situé entre la bordure irrégulière d'ouverture et la nouvelle maçonnerie est plus grande à l'état froid que la dilatation de la nouvelle maçonnerie créée dans l'ouverture de la maçonnerie et des anciennes sections de maçonnerie voisines.
- Procédé selon la revendication 3, caractérisé en ce que l'espace intermédiaire est en moyenne d'à peu près 50 à 100 mm, lorsque les sections de maçonnerie sont l'état chaud.
- Procédé selon la revendication 1 et une ou plusieurs des revendications 2 à 4, caractérisé en ce qu'au moins la bordure irrégulière d'ouverture de l'ancienne maçonnerie est chanfreinée en formant une sections transversale triangulaire s'agrandissant vers la face extérieure de la paroi.
- Procédé selon la revendication 1 et une ou plusieurs des revendications 2 à 5, caractérisé en ce que l'espace intermédiaire situé entre l'ancienne et la nouvelle maçonnerie est étagé, de façon inclinée ou en forme d'escalier, de haut en bas.
- Procédé selon la revendication 1 et une ou plusieurs des revendications 2 à 6, caractérisé en ce que l'espace intermédiaire (15,16) situé entre la nouvelle et l'ancienne maçonnerie est partiellement rempli d'une masse fibreuse avant la soudure céramique.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE3643420 | 1986-12-19 | ||
DE19863643420 DE3643420A1 (de) | 1986-12-19 | 1986-12-19 | Verfahren zum ausbessern von waenden eines industrieofens, insbesondere der heizwaende einer verkokungsbatterie |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0275419A1 EP0275419A1 (fr) | 1988-07-27 |
EP0275419B1 true EP0275419B1 (fr) | 1991-11-06 |
Family
ID=6316577
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19870117659 Expired - Lifetime EP0275419B1 (fr) | 1986-12-19 | 1987-11-28 | Procédé de réparation des parois de fours industriels, plus particulièrement des parois de chauffage d'une batterie de fours à coke |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP0275419B1 (fr) |
DE (1) | DE3643420A1 (fr) |
ES (1) | ES2027272T3 (fr) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4134908C2 (de) * | 1991-10-23 | 2001-10-25 | Thyssen Still Otto Gmbh | Übergangsfuge zwischen altem und erneuertem Mauerwerk von Wänden eines Industrieofens, insbesondere von Heizwänden einer Verkokungsofenbatterie, und Verfahren zur Ausbesserung von derartigen Wänden |
DE4231922A1 (de) * | 1992-09-24 | 1994-03-31 | Krupp Koppers Gmbh | Verfahren zur Erneuerung der Heizwände einer Koksofenbatterie |
BE1008047A3 (fr) * | 1994-02-25 | 1996-01-03 | Fib Services Sa | Procede de reparation et/ou de construction partielle a chaud d'installations industrielles comprenant une structure en materiaux refractaires et element prefabrique utilise. |
CZ2014815A3 (cs) * | 2014-11-24 | 2016-02-17 | Famo- Servis, Spol. S R.O. | Způsob opravování žáruvzdorného zdiva koksárenských pecí během jejich provozu |
CN111747633A (zh) * | 2020-06-24 | 2020-10-09 | 株洲醴陵旗滨玻璃有限公司 | 熔窑鼠洞的修补方法 |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR715739A (fr) * | 1930-06-03 | 1931-12-08 | Procédé de réparation et de liaison des garnissages de fours | |
BE757466A (fr) * | 1969-11-04 | 1971-04-14 | Glaverbel | |
DE2813658B2 (de) * | 1978-03-30 | 1981-04-02 | Krupp-Koppers Gmbh, 4300 Essen | Abdichtung an einem Verkokungsofen |
DE3425851A1 (de) * | 1984-07-13 | 1986-01-16 | Krupp Koppers GmbH, 4300 Essen | Verfahren zur teilweisen oder vollstaendigen erneuerung von heizwaenden einer verkokungsofenbatterie |
-
1986
- 1986-12-19 DE DE19863643420 patent/DE3643420A1/de not_active Ceased
-
1987
- 1987-11-28 ES ES87117659T patent/ES2027272T3/es not_active Expired - Lifetime
- 1987-11-28 EP EP19870117659 patent/EP0275419B1/fr not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
ES2027272T3 (es) | 1992-06-01 |
DE3643420A1 (de) | 1988-06-30 |
EP0275419A1 (fr) | 1988-07-27 |
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