EP0269957B1 - Einseitig gequetschte Hochdruckentladungslampe - Google Patents
Einseitig gequetschte Hochdruckentladungslampe Download PDFInfo
- Publication number
- EP0269957B1 EP0269957B1 EP87117106A EP87117106A EP0269957B1 EP 0269957 B1 EP0269957 B1 EP 0269957B1 EP 87117106 A EP87117106 A EP 87117106A EP 87117106 A EP87117106 A EP 87117106A EP 0269957 B1 EP0269957 B1 EP 0269957B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- core pin
- discharge lamp
- pressure discharge
- lamp according
- helical part
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J61/00—Gas-discharge or vapour-discharge lamps
- H01J61/02—Details
- H01J61/04—Electrodes; Screens; Shields
- H01J61/06—Main electrodes
- H01J61/073—Main electrodes for high-pressure discharge lamps
- H01J61/0732—Main electrodes for high-pressure discharge lamps characterised by the construction of the electrode
Definitions
- the invention is based on a high-pressure discharge lamp squeezed on one side according to the preamble of claim 1.
- Such high-pressure discharge lamps are known from DE-A 32 32 207 and 32 42 840. They are characterized by relatively low powers (35 W-150 W), so that they can also be used for interior lighting.
- EP-A 156 383 and US-A 4 415 829 describe high-pressure discharge lamps which are pinched on one side and in which a separate filament part is pushed onto a slightly angled electrode, the tip and shaft of which consist of a single part. This is used, for example, to improve the arc approach by changing the electric field.
- US-A 3 851 207 discusses a double-ended sodium vapor lamp, the filling of which contains no halides.
- One of the axially arranged electrodes has a spiral part with a core pin. This arrangement is related to the heating of the sodium amalgam reservoir.
- the object of the invention is to improve the life behavior of these lamps and to reduce the disturbing power fluctuations.
- a major advantage of the invention is that the corrosion of the electrodes is greatly restricted by the installation of a core pin.
- the mechanism responsible for this has not yet been elucidated.
- the change in the temperature profile along the electrodes caused by the core pin presumably causes a positive change around the halogen cycle, as a result of which the tungsten mining no longer takes place predominantly at the relatively cold places on the electrode shaft in the vicinity of the pinch.
- the installation of the core pin also advantageously leads to an increased heat capacity of the electrodes, in particular in the area of the helical part.
- the heat dissipation along the electrode shaft is low because the diameter of the electrode wire can be kept small. Overall, this results in a more uniform temperature distribution in the discharge volume, which reduces the dependence of the color temperature on the burning position.
- the time from electrical breakdown to arc acceptance is shortened, so that the ignitability of the lamp is improved.
- the increased heat capacity also reduces the amplitude of the periodic temperature fluctuations at the electrodes linked to the frequency of the alternating voltage and thus lowers the re-ignition peak.
- Another advantage of the invention is that the core pin mechanically stabilizes the helical part and prevents it from bending. The fluctuations in performance that have previously occurred are therefore largely eliminated.
- the invention enables a targeted influencing and optimization of important parameters in the case of metal halide discharge lamps which are pinched on one side.
- a particularly advantageous ratio between the high heat capacity at the electrode tip (i.e. in the area of the coil part) and low heat dissipation along the electrode shaft can be achieved if the core factor of the electrode is ⁇ 100%.
- the core factor is given by the ratio between the diameter of the core pin and the diameter of the electrode wire (see e.g. U.S. Patent No. 4,208,609).
- the tip and shaft of the electrode are made from a single piece of wire.
- This wire is doped with a substance with a low electron work function (ThO2).
- ThO2 low electron work function
- the lowest possible thorium content is desirable in order not to falsify the color spectrum of the lamp.
- the use of a separate core pin allows only the area of the electrode tip to be detached. This prevents maloperation, in which the arc is formed between the two electrode shafts in the vicinity of the pinch seal. With conventional lamps, the inevitable co-doping of the shaft made this malfunction easier. Doping the core pin without doping the electrode shaft increases the reliability of lamp operation.
- a further advantage results if the core pin protrudes on the end of the helical part facing the discharge. Since the core pin has a relatively small diameter in the case of small-watt lamp versions (for example 35 W), the arc attachment becomes relieved and stabilized. The same goal has hitherto been achieved in the case of lamps pinched on both sides in that a filament is pushed onto a straight electrode shaft. The insertion of a core pin is, however, much cheaper in terms of manufacturing technology, since it can be attached by simply clamping.
- the core pin ends on the discharge side with the tip of the filament part.
- the attachment can either be done by simply clamping or by fusing the core pin and the spiral part at the discharge end. This forms a dome, which in turn enables a stable arch approach.
- the core pin advantageously also protrudes from the end of the coil part facing away from the discharge.
- the temperature in this region of the vessel volume close to the wall can be regulated in a simple manner - by the length of the protruding part of the core pin. In particular, unwanted cooling points can be avoided.
- the corrosion-inhibiting effect of the core pin has proven to be particularly advantageous in the case of lamps with fillings, the additives of which have a very high chemical aggressiveness towards built-in parts; this applies in particular to tin halides, which are required to achieve warm light colors.
- FIG. 1 shows the construction of a high-pressure discharge lamp 1 with a power consumption of 150 W.
- the lamp 1 consists of a discharge vessel 2 made of quartz glass, which is squeezed on one side and is enclosed by an outer bulb 3, also made of quartz glass, which is also squeezed on one side.
- the electrodes 4, 5 (in a schematic representation) are gas-tight into the discharge vessel 2 by means of foils 6, 7 melted down and connected to the electrical connections of a ceramic base (not shown) via the current leads 8, 9, the sealing foils 10, 11 of the outer bulb 3 and via further short current leads 12, 13.
- a getter material 14 which has been broken open on a metal plate is additionally melted potential-free - via a piece of wire.
- the discharge vessel 2 In addition to mercury (15 mg) and an inert gas, the discharge vessel 2 also contains metal iodides and bromides of sodium, tin, thallium, indium and lithium (a total of 2.3 mg of metal halides and an additional 0.2 mg of tin).
- the operating pressure is approx. 35 bar.
- the lamp 1 has a luminous efficacy of 83 lm / W at a nominal current of 1.8 A.
- FIG. 2 shows an electrode 4, 5 according to the invention for the high-pressure discharge lamp of FIG. 1. It has a straight shaft 15 of 8.7 mm in length and an integrally formed spiral part 16 with 2 1/4 turns with an outer diameter of 1.50 mm, wherein the shaft 15 and the helical part 16 consist of a single piece of wire with a wire diameter of 0.5 mm.
- the helical part 16 is angled by approximately 90 ° with respect to the shaft 15, as a result of which the discharge runs transversely to the two shafts 15.
- the clear width between the turns of the spiral part 16 - with an inner diameter of 0.45 mm - is 0 , 05 mm.
- the electrodes 4, 5 consist of undoped tungsten and contain no emitter.
- the core pin 17 is thus also arranged almost at a 90 ° angle to the shaft 15.
- the core pin 17 has a length of 1.9 mm and a diameter of 0.50 mm, so that the core factor is 100%.
- the end of the core pin 17 facing the discharge ends with the tip of the helical part 16, the electrode spacing being 6.5 mm. At the end of the coil part facing away from the discharge, the core pin 17 projects 0.2 mm.
- the core pin 17 is fastened in the helical part 16 in a very simple manner by pure clamping.
- FIG. 3 shows a side view of this electrode 4, 5 rotated by 90 °.
- the central axis of the spiral part 16, including the core pin 17, is laterally offset against the shaft 15. This is due to the fact that the spiral part 16 and shaft 15 are made in one piece, the shaft 15 being guided tangentially away from the spiral part 16 during the spiraling process.
- the two electrodes 4, 5 are arranged in the lamp so that the central axes of the two filament parts are aligned with one another.
- FIG. 4 Another possibility of attachment is shown in Figure 4.
- the core pin 17 (diameter 0.5 mm) is fused on the discharge side to the spiral part 16 (inner diameter 0.55 mm).
- This type of fastening has the advantage that the tolerances in the dimensions of the core pin 17 and the helical part 16 are significantly less critical.
- the melting process at the tip of the electrode results in a crest 18, which ensures a stable arc set.
- the electrode shape previously used corresponds to the embodiment described in FIG. 2, but without a core pin.
- a comparison of the operating behavior of lamps with and without a core pin provides the following results:
- the electrode corrosion in the lamp is significantly reduced.
- the average lifespan could be increased by about 20% compared to lamps without a core pin.
- the temperature curve along the electrodes is shown in FIG. 5.
- the corresponding measuring points are marked in FIG. 2.
- the temperature drop from the arc (at the tip of the core pin, measuring point a) to the end of the coil (measuring point b, c) is significantly lower than in the case of the electrode without a core pin, in accordance with the greater heat capacity in the area of the coil part 16 (Curve II).
- the temperature drop in the area of the shaft (measuring points d, e; measuring point e is near the inner wall of the pinch) is much more pronounced for the electrode with a core pin (curve I), which results in reduced heat dissipation along the shaft 15 to the pinch corresponds.
- the protruding part of the core pin (measuring point c ⁇ ) facing away from the discharge shows an abnormal temperature behavior, since here the temperature rises again somewhat compared to measuring point c. The observed reduced electrode corrosion is probably related to this significantly changed temperature profile.
- Figure 6 shows a comparison of the power fluctuations of the two lamp types as a measure of the power fluctuations serves the variation ⁇ U B of the operating voltage U B (in percent); the absolute value of the internal voltage is approximately 100 V.
- Typical for electrodes without a core pin (curve II) is the sharp drop in internal voltage (max. 12%) during the first thousand hours of operation. This behavior is caused by a reduction in the electrode spacing due to the bending of the helix wire.
- the improved stabilization for electrodes with a core pin (curve I) is evident in the significantly lower drop in the operating voltage (max. 2.5%).
- the electrodes 4, 5 are made from an undoped tungsten wire with a wire diameter of 0.25 mm.
- the straight shaft 15 has a length of 5.7 mm and the molded spiral part 16 with 1 1/4 turns has a height of 0.80 mm.
- the core pin 17 (made of 0.7% ThO2-enriched tungsten) has a length of 1.2 mm and a diameter of 0.3 mm, so that the core factor is 120%; it protrudes 0.3 mm beyond the helical part 16 with its end facing the discharge, the electrode spacing is 4 mm.
- the core pin 17 protrudes by 0.2 mm.
- the filling of the discharge vessel is similar to the first exemplary embodiment, but the bromine has been replaced by iodine and an additional excess of tin has been introduced.
- This lamp also shows similarly improved operating properties as the lamp shown in the first exemplary embodiment.
- Fillings with other metals and halides can also be used to achieve different color temperatures and light colors.
- a filling with iodides of sodium and thallium as well as several rare earths (Dy, Ho, Tm) achieves a higher color temperature.
- the exact dimensions of the electrodes depend on the geometry of the discharge vessel and the power consumption of the lamp. A compromise must be found between the containment of electrode corrosion and good ignitability.
- the composition of the lamp fill also influences the electrode dimensions.
Landscapes
- Discharge Lamp (AREA)
- Discharge Lamps And Accessories Thereof (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19863641045 DE3641045A1 (de) | 1986-12-01 | 1986-12-01 | Einseitig gequetschte hochdruckentladungslampe |
DE3641045 | 1986-12-01 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0269957A2 EP0269957A2 (de) | 1988-06-08 |
EP0269957A3 EP0269957A3 (en) | 1989-10-18 |
EP0269957B1 true EP0269957B1 (de) | 1993-03-03 |
Family
ID=6315223
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP87117106A Expired - Lifetime EP0269957B1 (de) | 1986-12-01 | 1987-11-19 | Einseitig gequetschte Hochdruckentladungslampe |
Country Status (4)
Country | Link |
---|---|
US (1) | US4851735A (enrdf_load_stackoverflow) |
EP (1) | EP0269957B1 (enrdf_load_stackoverflow) |
JP (1) | JPS63148529A (enrdf_load_stackoverflow) |
DE (2) | DE3641045A1 (enrdf_load_stackoverflow) |
Families Citing this family (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5037342A (en) * | 1988-11-15 | 1991-08-06 | Patent Treuhand Gesellschaft Fur Elektrische Gluhlampen M.B.H. | Method of making an electric lamp, and more particularly a lamp vessel in which electrodes are retained in the lamp by a pinch or press seal |
DE69011145T2 (de) * | 1989-01-31 | 1995-01-19 | Toshiba Lighting & Technology | Einseitig gequetschte Metalldampfentladungslampe. |
DE4008375A1 (de) * | 1990-03-15 | 1991-09-19 | Patent Treuhand Ges Fuer Elektrische Gluehlampen Mbh | Hochdruckentladungslampe |
JP2654842B2 (ja) * | 1990-04-16 | 1997-09-17 | 株式会社三洋物産 | 遊技場における空気清浄装置 |
DE4203977A1 (de) * | 1992-02-11 | 1993-08-12 | Patent Treuhand Ges Fuer Elektrische Gluehlampen Mbh | Hochdruckentladungslampe |
DE4203976A1 (de) * | 1992-02-11 | 1993-08-12 | Patent Treuhand Ges Fuer Elektrische Gluehlampen Mbh | Hochdruckentladungslampe |
JPH10154485A (ja) * | 1996-11-22 | 1998-06-09 | Stanley Electric Co Ltd | メタルハライドランプ |
US6169365B1 (en) * | 1997-02-24 | 2001-01-02 | U.S. Philips Corporation | High-pressure metal halide lamp having three part electrode rods |
US7250723B1 (en) | 2004-12-21 | 2007-07-31 | The United States Of America As Represented By The Administrator Of Nasa | Cathode luminescence light source for broadband applications in the visible spectrum |
CN101752184B (zh) * | 2008-12-13 | 2011-09-14 | 福建新大陆环保科技有限公司 | 一种气体放电灯管 |
Family Cites Families (18)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2116720A (en) * | 1935-05-14 | 1938-05-10 | Gen Electric | Electric discharge device |
GB524574A (en) * | 1939-02-01 | 1940-08-09 | Gen Electric Co Ltd | Improvements in high-pressure metal-vapour electric discharge devices |
US2363531A (en) * | 1941-11-27 | 1944-11-28 | Gen Electric | Electric discharge device and electrode therefor |
US2682007A (en) * | 1951-01-11 | 1954-06-22 | Hanovia Chemical & Mfg Co | Compact type electrical discharge device |
US2687489A (en) * | 1952-06-26 | 1954-08-24 | Hanovia Chemical & Mfg Co | Electrode |
NL269416A (enrdf_load_stackoverflow) * | 1960-09-21 | |||
NL6411355A (enrdf_load_stackoverflow) * | 1964-09-30 | 1966-03-31 | ||
US3882345A (en) * | 1971-11-22 | 1975-05-06 | Gen Electric | Metal halide discharge lamp containing tin and sodium halides |
US3851207A (en) * | 1972-08-01 | 1974-11-26 | Gen Electric | Stabilized high intensity sodium vapor lamp |
US4340836A (en) * | 1978-09-11 | 1982-07-20 | General Electric Company | Electrode for miniature high pressure metal halide lamp |
US4208609A (en) * | 1978-09-25 | 1980-06-17 | General Electric Company | Squirm resistant filament |
US4275329A (en) * | 1978-12-29 | 1981-06-23 | General Electric Company | Electrode with overwind for miniature metal vapor lamp |
US4415829A (en) * | 1981-08-13 | 1983-11-15 | Gte Products Corporation | Direct current operable arc lamp |
JPS5830058A (ja) * | 1981-08-18 | 1983-02-22 | Toshiba Corp | 小形メタルハライドランプ用電極 |
US4633136A (en) * | 1982-04-20 | 1986-12-30 | Patent-Treuhand-Gesellschaft Fur Elektrische Gluhlampen Mbh | High-pressure discharge lamp with low power input |
DE3232207A1 (de) * | 1982-08-30 | 1984-03-08 | Patent-Treuhand-Gesellschaft für elektrische Glühlampen mbH, 8000 München | Hochdruckentladungslampe kleiner leistung |
US4636687A (en) * | 1984-03-27 | 1987-01-13 | Gte Products Corporation | Electrode alignment and capsule design for single-ended low wattage metal halide lamps |
JPS60220544A (ja) * | 1984-04-18 | 1985-11-05 | Matsushita Electronics Corp | 直流点灯用メタルハライドランプ |
-
1986
- 1986-12-01 DE DE19863641045 patent/DE3641045A1/de not_active Withdrawn
-
1987
- 1987-11-16 US US07/120,945 patent/US4851735A/en not_active Expired - Fee Related
- 1987-11-19 DE DE8787117106T patent/DE3784454D1/de not_active Expired - Fee Related
- 1987-11-19 EP EP87117106A patent/EP0269957B1/de not_active Expired - Lifetime
- 1987-11-30 JP JP62300330A patent/JPS63148529A/ja active Granted
Also Published As
Publication number | Publication date |
---|---|
DE3641045A1 (de) | 1988-06-09 |
JPS63148529A (ja) | 1988-06-21 |
EP0269957A2 (de) | 1988-06-08 |
EP0269957A3 (en) | 1989-10-18 |
US4851735A (en) | 1989-07-25 |
JPH0587936B2 (enrdf_load_stackoverflow) | 1993-12-20 |
DE3784454D1 (de) | 1993-04-08 |
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