EP0255613A2 - Procédé pour la préparation d'aimants permanents bi- ou multipolaires à densité d'énergie magnétique élevée - Google Patents
Procédé pour la préparation d'aimants permanents bi- ou multipolaires à densité d'énergie magnétique élevée Download PDFInfo
- Publication number
- EP0255613A2 EP0255613A2 EP87109822A EP87109822A EP0255613A2 EP 0255613 A2 EP0255613 A2 EP 0255613A2 EP 87109822 A EP87109822 A EP 87109822A EP 87109822 A EP87109822 A EP 87109822A EP 0255613 A2 EP0255613 A2 EP 0255613A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- powder
- magnets
- permanent magnets
- energy density
- magnetic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 22
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 9
- 229920001169 thermoplastic Polymers 0.000 claims abstract description 3
- 239000004416 thermosoftening plastic Substances 0.000 claims abstract description 3
- 239000000843 powder Substances 0.000 claims description 17
- 239000004033 plastic Substances 0.000 claims description 10
- 229920003023 plastic Polymers 0.000 claims description 10
- 229910000859 α-Fe Inorganic materials 0.000 claims description 6
- 239000006247 magnetic powder Substances 0.000 claims description 5
- 238000005245 sintering Methods 0.000 claims description 3
- 238000005507 spraying Methods 0.000 claims description 3
- 229910052788 barium Inorganic materials 0.000 claims description 2
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 claims description 2
- 229910001092 metal group alloy Inorganic materials 0.000 claims description 2
- 238000002156 mixing Methods 0.000 claims description 2
- 229910052761 rare earth metal Inorganic materials 0.000 claims description 2
- 150000002910 rare earth metals Chemical class 0.000 claims description 2
- 229910052712 strontium Inorganic materials 0.000 claims description 2
- CIOAGBVUUVVLOB-UHFFFAOYSA-N strontium atom Chemical compound [Sr] CIOAGBVUUVVLOB-UHFFFAOYSA-N 0.000 claims description 2
- 229910017709 Ni Co Inorganic materials 0.000 claims 1
- 150000001875 compounds Chemical class 0.000 claims 1
- 238000000227 grinding Methods 0.000 claims 1
- 238000003825 pressing Methods 0.000 description 7
- -1 Polypropylen Polymers 0.000 description 4
- 230000005415 magnetization Effects 0.000 description 3
- 239000004952 Polyamide Substances 0.000 description 2
- 238000003490 calendering Methods 0.000 description 2
- 238000004049 embossing Methods 0.000 description 2
- 239000008187 granular material Substances 0.000 description 2
- 230000005405 multipole Effects 0.000 description 2
- 229920002647 polyamide Polymers 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 229920002223 polystyrene Polymers 0.000 description 2
- 229920002635 polyurethane Polymers 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
- 229910001047 Hard ferrite Inorganic materials 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000000696 magnetic material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/22—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces for producing castings from a slip
- B22F3/225—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces for producing castings from a slip by injection molding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/22—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces for producing castings from a slip
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
- H01F1/01—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
- H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
- H01F1/032—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials
- H01F1/04—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials metals or alloys
- H01F1/06—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials metals or alloys in the form of particles, e.g. powder
- H01F1/08—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials metals or alloys in the form of particles, e.g. powder pressed, sintered, or bound together
- H01F1/083—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials metals or alloys in the form of particles, e.g. powder pressed, sintered, or bound together in a bonding agent
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
- H01F1/01—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
- H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
- H01F1/032—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials
- H01F1/10—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials non-metallic substances, e.g. ferrites, e.g. [(Ba,Sr)O(Fe2O3)6] ferrites with hexagonal structure
- H01F1/11—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials non-metallic substances, e.g. ferrites, e.g. [(Ba,Sr)O(Fe2O3)6] ferrites with hexagonal structure in the form of particles
- H01F1/113—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials non-metallic substances, e.g. ferrites, e.g. [(Ba,Sr)O(Fe2O3)6] ferrites with hexagonal structure in the form of particles in a bonding agent
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/0253—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing permanent magnets
- H01F41/0273—Imparting anisotropy
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F2998/00—Supplementary information concerning processes or compositions relating to powder metallurgy
Definitions
- the invention relates to a method for producing anisotropic permanent magnets of various shapes with a high magnetic energy density, these magnets being able to be oriented axially, radially or laterally with any number of pole pairs.
- the various processes for producing the anisotropic permanent magnets are known.
- the most commonly used process for the production of sintered anisotropic permanent magnets from powders is the pressing in a magnetic field and the subsequent sintering of the pressed parts.
- Permanent magnets of various types are produced with a preferred direction in the pressing direction or transversely to the pressing direction.
- Methods for pressing permanent magnets with a radial preferred direction from powders are restricted for magnets with a low height / diameter ratio or have weak magnetic properties.
- Methods are also known for pressing pole-oriented ring magnets. These methods are disadvantageous due to the filling problems, poor orientation and cracks in the sintered parts.
- Another method of making the sintered anisotropic magnets is the extrusion process. This process creates some radial anisotropy, but the resulting energy density is only slightly higher than that of the isotropic magnets.
- a known method for the production of the anisotropic permanent magnets from powders is the binding of the powders with plastic and processing of the mass by pressing, spraying, calendering or extruding and impressing the preferred direction with mechanical or magnetic methods.
- anisotropic plastic-bonded permanent magnets show generally better properties than the isotropic permanent magnets made of the same magnetic material and can also have different preferred directions, axially, diametrically, radially, multipole on the circumference. Due to the embedding in the plastic, the energy density is limited and the high values, such as those of the corresponding sintered permanent magnets, can never be achieved.
- a method for the production of permanent magnets from hard ferrite with radial anisotropy by mixing the ferrite powder with a plastic, then calendering in foils under a magnetic field, then wound on a mandrel under pressure and a magnetic field, then the plastic is removed and finally sintered.
- the magnetic values given are good, but the process is complicated and very complex and is only suitable for the radial preferred direction of the magnets.
- the invention has for its object to develop an economical method, which on the one hand the most varied types of anisotropy embossing are possible (axial, diametrical, radial and in particular multi-pole laterally) and on the other hand achieve the high energy densities that are achieved with sintered anisotropic magnets, e.g. with axial preferential direction, are common.
- the embossed orientation is not impaired by the sintering, so that the magnetic properties along the magnetic paths present during spraying have a complete anisotropy.
- the magnetic values are similar to the anisotropic pressed and sintered magnets with axial anisotropy.
- the method can be used for permanent magnets made from barium or strontium ferrite powder, from metal alloy powder, and also from rare earth magnet powder.
- the magnetic properties are the same as above.
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Hard Magnetic Materials (AREA)
- Manufacturing Cores, Coils, And Magnets (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19863626360 DE3626360C2 (de) | 1986-08-04 | 1986-08-04 | Herstellungsvefahren für zwei- und mehrpolige Dauermagnete mit hoher magnetischer Energiedichte |
DE3626360 | 1986-08-04 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0255613A2 true EP0255613A2 (fr) | 1988-02-10 |
EP0255613A3 EP0255613A3 (en) | 1988-07-13 |
EP0255613B1 EP0255613B1 (fr) | 1992-05-13 |
Family
ID=6306662
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19870109822 Revoked EP0255613B1 (fr) | 1986-08-04 | 1987-07-08 | Procédé pour la préparation d'aimants permanents bi- ou multipolaires à densité d'énergie magnétique élevée |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP0255613B1 (fr) |
DE (1) | DE3626360C2 (fr) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0355704A1 (fr) * | 1988-08-18 | 1990-02-28 | Hitachi Metals, Ltd. | Aimants permanents en terres rares anisotropiques, procédé pour les fabriquer |
EP0331055B1 (fr) * | 1988-02-29 | 1994-01-12 | Matsushita Electric Industrial Co., Ltd. | Procédé pour fabriquer un aimant lié à de la résine |
DE102008052804A1 (de) * | 2008-10-22 | 2010-04-29 | Windhorst Beteiligungsgesellschaft Mbh | Magnetischer Drehgeber und Verfahren zu seiner Herstellung |
US10035095B2 (en) | 2016-03-04 | 2018-07-31 | General Electric Company | Diverted pulse jet cleaning device and system |
US20190143569A1 (en) * | 2015-10-09 | 2019-05-16 | Lexmark International, Inc. | Injection-Molded Physical Unclonable Function |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4420318C2 (de) * | 1994-06-11 | 1996-04-11 | Schulman A Gmbh | Zusammensetzung auf Polymerbasis zur Herstellung von magnetischen und magnetisierbaren Formkörpern |
DE4434471C1 (de) * | 1994-09-27 | 1996-03-28 | Bosch Gmbh Robert | Verfahren zur Herstellung von Formkörpern aus Hartferriten |
EP2632809B1 (fr) | 2010-10-27 | 2015-11-18 | Intercontinental Great Brands LLC | Paquet contenant des produits et pouvant se fermer magnétiquement |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1464249A1 (de) * | 1963-11-16 | 1969-02-20 | Leyman Corp | Verfahren zur Herstellung von Permanentmagneten |
US3596350A (en) * | 1968-05-08 | 1971-08-03 | Magnetfab Bonn Gmbh | Process for the production of permanent magnets from anisotropic permanent magnet powder |
DE3120501A1 (de) * | 1981-05-22 | 1982-12-09 | MTU Motoren- und Turbinen-Union München GmbH, 8000 München | "verfahren und vorrichtung zur herstellung von formteilen" |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1284531B (de) * | 1957-04-27 | 1968-12-05 | Baermann Max | Verfahren und Vorrichtung zur Herstellung von kunststoffgebundenen anisotropen Dauermagneten |
DE2401934C3 (de) * | 1974-01-16 | 1981-05-14 | Fuji Electrochemical Co., Ltd., Tokyo | Verfahren zur Herstellung eines anisotropen Ferritmagneten |
DE3021607A1 (de) * | 1980-06-09 | 1981-12-17 | Philips Patentverwaltung Gmbh, 2000 Hamburg | Rotor fuer eine elektrische maschine |
DE3047701A1 (de) * | 1980-12-18 | 1982-07-15 | Magnetfabrik Bonn Gmbh Vorm. Gewerkschaft Windhorst, 5300 Bonn | Verfahren zum herstellen von anisotropen dauermagneten und danach hergestellte rohrfoermige dauermagnete |
-
1986
- 1986-08-04 DE DE19863626360 patent/DE3626360C2/de not_active Expired - Lifetime
-
1987
- 1987-07-08 EP EP19870109822 patent/EP0255613B1/fr not_active Revoked
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1464249A1 (de) * | 1963-11-16 | 1969-02-20 | Leyman Corp | Verfahren zur Herstellung von Permanentmagneten |
US3596350A (en) * | 1968-05-08 | 1971-08-03 | Magnetfab Bonn Gmbh | Process for the production of permanent magnets from anisotropic permanent magnet powder |
DE3120501A1 (de) * | 1981-05-22 | 1982-12-09 | MTU Motoren- und Turbinen-Union München GmbH, 8000 München | "verfahren und vorrichtung zur herstellung von formteilen" |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0331055B1 (fr) * | 1988-02-29 | 1994-01-12 | Matsushita Electric Industrial Co., Ltd. | Procédé pour fabriquer un aimant lié à de la résine |
EP0355704A1 (fr) * | 1988-08-18 | 1990-02-28 | Hitachi Metals, Ltd. | Aimants permanents en terres rares anisotropiques, procédé pour les fabriquer |
DE102008052804A1 (de) * | 2008-10-22 | 2010-04-29 | Windhorst Beteiligungsgesellschaft Mbh | Magnetischer Drehgeber und Verfahren zu seiner Herstellung |
US20190143569A1 (en) * | 2015-10-09 | 2019-05-16 | Lexmark International, Inc. | Injection-Molded Physical Unclonable Function |
US11356287B2 (en) | 2015-10-09 | 2022-06-07 | Lexmark International, Inc. | Injection-molded physical unclonable function |
US10035095B2 (en) | 2016-03-04 | 2018-07-31 | General Electric Company | Diverted pulse jet cleaning device and system |
Also Published As
Publication number | Publication date |
---|---|
EP0255613A3 (en) | 1988-07-13 |
EP0255613B1 (fr) | 1992-05-13 |
DE3626360A1 (de) | 1988-02-11 |
DE3626360C2 (de) | 1995-06-22 |
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Legal Events
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