EP0251295B1 - Nickellegierung mit hohem Chromgehalt - Google Patents
Nickellegierung mit hohem Chromgehalt Download PDFInfo
- Publication number
- EP0251295B1 EP0251295B1 EP87109408A EP87109408A EP0251295B1 EP 0251295 B1 EP0251295 B1 EP 0251295B1 EP 87109408 A EP87109408 A EP 87109408A EP 87109408 A EP87109408 A EP 87109408A EP 0251295 B1 EP0251295 B1 EP 0251295B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- alloy
- nitrogen
- alloy according
- chromium
- titanium
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C19/00—Alloys based on nickel or cobalt
- C22C19/03—Alloys based on nickel or cobalt based on nickel
- C22C19/05—Alloys based on nickel or cobalt based on nickel with chromium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C19/00—Alloys based on nickel or cobalt
- C22C19/03—Alloys based on nickel or cobalt based on nickel
- C22C19/05—Alloys based on nickel or cobalt based on nickel with chromium
- C22C19/058—Alloys based on nickel or cobalt based on nickel with chromium without Mo and W
Definitions
- the subject invention is directed to a high nickel-chromium-iron alloy, and more particularly to a Ni-Cr-Fe alloy of special chemistry and micro-structure such that it is capable of affording a desired combination of properties at elevated temperatures upwards of 2000°F (1093°C) under oxidizing conditions.
- rollers have been produced from electric-arc furnace melted, argon-oxygen decarburized (AOD) refined ingots.
- the composition used differed somewhat from the above, a typical composition being approximately 0.03%C, 0.3% Si, 0.3% Mn, 22.5% Cr, 0.4% Ti, 0.02% Nb, 1.27% Al, 60.8% Ni, 0.08% Co, 0.29% Mo. 0.015% N, less than 0.001% 02, balance iron and impurities.
- At 2050°F (1121°C) rollers lasted some 12 months and at times longer. However, at 2130°F (1165°C) such rollers manifested failure in 2 months or less.
- the alloy contemplated herein contains 19 to 28% chromium, 55 to 65% nickel, 0.75 to 2% aluminum, 0.2 to 1% titanium, from 0.1 to 1% silicon, up to 1% each of molybdenum, manganese and niobium, up to 0.1% carbon, from 0.035 to 0.1% (e.g. 0.04 to 0.08%) nitrogen and up to 0.01% or even 0.1% boron, up to 0.1% calcium and up to 0.1% magnesium, the balance, apart from impurities, being iron.
- a preferred alloy contains 21 to 25% Cr, 58 to 63% Ni, 1 to 2% Al, 0.3 to 0.7% Ti, 0.1 to 0.6% Si and optionally 0.1 to 0.8% Mo, up to 0.6% Mn, up to 0.4% Nb, 0.02 to 0.1% c, 0.04 to 0.08% N, with iron being the balance.
- Nickel contributes to workability and fabricability as well as imparting strength and other benefits.
- Aluminum and chromium confer oxidation resistance but if present to the excess lend to undesirable microstructural phases such as sigma. Little is gained with chromium levels much above 28% or aluminum levels exceeding 2%.
- a level of about 0.1 to 0.5% Cr23C6 aids strength to about 2057°F (1125°C). Silicon and molybdenum stabilize the carbide phase. In this regard the presence of 0.1 to 0.6% silicon with or without 0.1 to 0.8% molybdenum is advantageous.
- Titanium acts as a malleabilizer as well as serving to form the grain boundary pinning titanium nitride phase. Niobium will further stabilize the nitride phase and from 0.05 to 0.4% is beneficial.
- Manganese is preferably held to low levels, preferably not about 0.6%, since higher percentages detract from oxidation resistance. Up to 0.006% boron may be present to aid malleability. Calcium and/or magnesium in amounts, say up to 0.05 or 0.1%, are useful for deoxidation and malleabilization.
- Iron comprises essentially the balance of the alloy composition. This allows for the use of standard ferroalloys in melting thus reducing cost.
- sulphur and phosphorus present as impurities should be maintained at low levels, e.g., up to 0.015% sulphur and up to 0.02 or 0.03% phosphorus. Copper can be present as an impurity.
- the alloy is electric-arc furnace melted, AOD refined and electroslag remelted (ESR) for (a) uniform distribution of the nitrides (b) better nitrogen content control, and (c) to maximize yield.
- ESR electroslag remelted
- the nitrogen can be added to the AOD refined melt by means of a nitrogen blow just prior to pouring the ingot to be ESR melted.
- the alloy is, as a practical matter, non age-hardenable or substantially non age-hardenable, and is comprised essentially of a stable austenitic matrix virtually free of detrimental quantities of subversive phases. For example, upon heating for prolonged periods, say 300 hours, at temperatures circa 1100°F (593°C) to 1400°F (760°C) metallographic analysis did not reveal the presence of the sigma phase.
- Alloys A through C are low nitrogen compositions with varying carbon content. Although increasing carbon content progressively inhibited grain growth, it was ineffective in controlling grain size for long periods of time above about 1100°C (2010°F). Increasing the nitrogen level resulted in several beneficial attributes, as shown by the titanium-containing Alloy 2 of the invention. The uniform dispersion of nitride resulted in stabilization of the grain size and longer stress rupture lives at elevated temperature. The oxidation resistance of alloys within the invention was also improved (surprisingly) as measured by the reduction of the denuded zone beneath the surface scale. The nitrogen levels of Alloys D and E were also beneficial in comparison with A, B and C, but it is deemed that Alloy D would not perform as well as Alloys E and 2 over prolonged periods, as is indicated by the data in Table II.
- Alloys A and B were fabricated into 26.9 mm diameter (1.06 in) x 2438.4mm (96 in.) rollers using 2.0 mm (0.08 in.) gauge sheets and then field tested in an actual furnace operating at 1165°C (2130°F). Both alloys failed by stress rupture in a short time. Alloy C was hot worked into a solid bar 26.9 mm (1.06 in.) diameter and in field operation for 6 days. The average grain size was 300 ⁇ m. after exposure, with grains as large as 1500 ⁇ m. The stress rupture life of an alloy similar to alloy A at 1177°C (2150°F) and 6.89 MPa (1 Ksi) was 308 hours.
- Alloys E and 2 were fabricated similarly and exposed to the same thermal conditions as alloys A through C. (Alloys D, E and 2 are intermediate carbon content compositions with increasing nitrogen levels). The beneficial effect of increasing nitrogen content on grain size stability is demonstrated by the data in Table II. Rollers were fabricated from Alloy 2 (and also D) as described for Alloys A and B and are currently in field service without incident. Alloy E was fabricated into a solid roller as described for Alloy C. This alloy (1) was tested in field service at 1165°C (2130°F) for 8 days and then metallographically evaluated for grain size. The grain size was 300 ⁇ m after exposure and 50 ⁇ m prior to exposure.
- the subject invention provide nickel chromium alloys which afford a combination of desirable metallurgical properties including (1) good oxidation resistance at elevated temperatures (2) high stress-rupture lives at such temperatures, and (3) a relatively stable microstructure.
- the alloys are characterized by (4) a substantially uniform distribution of titanium nitrides (TiN) throughout the grains and grain boundaries.
- TiN titanium nitrides
- the nitrides are stable in the microstructure up to near the melting point provided at least 0.04% nitrogen is present. A nitrogen level down to 0.035% might be satisfactory in certain instances.
- the grain size not exceed about 380 ⁇ m, preferably being not more than, 300 ⁇ m the size of the grains being uniform outwardly to the alloy surface.
- the alloy of the present invention has been described in connection with the behavior of rollers in furnaces for frit production, the alloy is also deemed useful for heating elements, ignition tubes, radiant tubes, combustor components, burners, heat exchangers, furnace fixtures, mufflers, belts, etc.
- the metal and ceramic process industries, chemical manufactures and the petroleum and petrochemical processing industries are illustrative of industries in which the alloy of the invention is deemed particularly useful.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Heat Treatment Of Articles (AREA)
- Manufacture And Refinement Of Metals (AREA)
- Powder Metallurgy (AREA)
- Heat Treatments In General, Especially Conveying And Cooling (AREA)
Claims (8)
- Hochlegierte Nickel-Chrom-Legierung, gekennzeichnet durch (a) eine verbesserte Oxidationsbeständigkeit bei erhöhten Temperaturen, (b) gute Zeitstandfestigkeit bei derartigen Temperaturen und (c) eingestellte Korngröße, bestehend aus 55 bis 65% Nickel, 19 bis 28% Chrom, 0,75 bis 2% Aluminium, 0,2 bis 1% Titan, 0,035 bis 0,1% Stickstoff, bis 0,1% Kohlenstoff, 0,1 bis 1% Silizium, jeweils bis 1% Molybdän, Mangan und Niob sowie bis 0,1% Bor, bis 0,1% Kalzium und bis 0,1% Magnesium, Rest abgesehen von Verunreinigungen Eisen.
- Legierung nach Anspruch 1 mit 58 bis 63% Nickel, 21 bis 25% Chrom, 1 bis 2% Aluminium, 0,3 bis 0,7% Titan, 0,1 bis 0,6% Silizium und fakultativ 0,1 bis 0,8% Molybdän, bis 0,6% Mangan, bis 0,4% Niob, 0,02 bis 0,1% Kohlenstoff und 0,04 bis 0,08% Stickstoff.
- Legierung nach Anspruch 1 oder 2 mit Molybdän.
- Legierung nach Anspruch 1, mit 61,17% Nickel, 23,89% Chrom, 1,51% Aluminium, 0,37% Titan, 0,08% Stickstoff, 0,04% Kohlenstoff, 0,32% Silizium, 0,23% Molybdän und 0,29% Mangan, Rest Eisen abgesehen von Verunreinigungen.
- Legierung nach einem der Ansprüche 1 bis 4 mit Kalzium und/oder Magnesium.
- Gekneteter Gegenstand oder geknetetes Teil aus einer Legierung nach den Ansprüchen 1 bis 5 mit verhältnismäßig stabilem Mikrogefüge und im wesentlichen gleichmäßig über die Gefügekörner und Korngrenzen verteilten Titannitriden sowie einer mittleren Korngröße von höchstens etwa 380 um.
- Verwendung einer Legierung nach einem der Ansprüche 1 bis 5 als Werkstoff für Gegenstände und Teile mit guter Oxidationsbeständigkeit und zeitstandfestigkeit bei langfristiger Beanspruchung über 1093°C.
- Ofenrolle aus einer Legierung nach einem der Ansprüche 1 bis 5.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US88162386A | 1986-07-03 | 1986-07-03 | |
US881623 | 1986-07-03 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0251295A2 EP0251295A2 (de) | 1988-01-07 |
EP0251295A3 EP0251295A3 (en) | 1989-03-01 |
EP0251295B1 true EP0251295B1 (de) | 1992-01-22 |
Family
ID=25378853
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP87109408A Expired - Lifetime EP0251295B1 (de) | 1986-07-03 | 1987-06-30 | Nickellegierung mit hohem Chromgehalt |
Country Status (6)
Country | Link |
---|---|
EP (1) | EP0251295B1 (de) |
JP (1) | JPS6326321A (de) |
KR (1) | KR880001836A (de) |
AU (1) | AU7505687A (de) |
BR (1) | BR8703367A (de) |
CA (1) | CA1304608C (de) |
Families Citing this family (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4787945A (en) * | 1987-12-21 | 1988-11-29 | Inco Alloys International, Inc. | High nickel chromium alloy |
DE4111821C1 (de) * | 1991-04-11 | 1991-11-28 | Vdm Nickel-Technologie Ag, 5980 Werdohl, De | |
ATE123819T1 (de) * | 1991-12-20 | 1995-06-15 | Inco Alloys Ltd | Gegen hohe temperatur beständige ni-cr-legierung. |
JP2904066B2 (ja) * | 1995-08-31 | 1999-06-14 | 松下電器産業株式会社 | 温度センサ及びその製造方法 |
AT408665B (de) * | 2000-09-14 | 2002-02-25 | Boehler Edelstahl Gmbh & Co Kg | Nickelbasislegierung für die hochtemperaturtechnik |
FR2833019B1 (fr) * | 2001-11-30 | 2004-09-10 | Imphy Ugine Precision | Alliage ferromagnetique pour la cuisson par induction |
JP3814822B2 (ja) * | 2002-03-08 | 2006-08-30 | 三菱マテリアル株式会社 | 高温熱交換器用フィンおよびチューブ |
SE529003E (sv) * | 2005-07-01 | 2011-06-27 | Sandvik Intellectual Property | Ni-Cr-Fe-legering för högtemperaturanvändning |
PL2198065T3 (pl) | 2007-10-05 | 2018-08-31 | Sandvik Intellectual Property Ab | Stal umocniona dyspersyjnie jako materiał w rolce dla pieca z trzonem samotokowym |
DE102012002514B4 (de) * | 2011-02-23 | 2014-07-24 | VDM Metals GmbH | Nickel-Chrom-Eisen-Aluminium-Legierung mit guter Verarbeitbarkeit |
DE102012015828B4 (de) * | 2012-08-10 | 2014-09-18 | VDM Metals GmbH | Verwendung einer Nickel-Chrom-Eisen-Aluminium-Legierung mit guter Verarbeitbarkeit |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3146136A (en) * | 1961-01-24 | 1964-08-25 | Rolls Royce | Method of heat treating nickel base alloys |
US3607243A (en) * | 1970-01-26 | 1971-09-21 | Int Nickel Co | Corrosion resistant nickel-chromium-iron alloy |
SU464648A1 (de) * | 1973-10-02 | 1975-03-25 |
-
1987
- 1987-06-29 CA CA000540806A patent/CA1304608C/en not_active Expired - Lifetime
- 1987-06-30 EP EP87109408A patent/EP0251295B1/de not_active Expired - Lifetime
- 1987-07-02 KR KR1019870007029A patent/KR880001836A/ko not_active Application Discontinuation
- 1987-07-02 BR BR8703367A patent/BR8703367A/pt unknown
- 1987-07-02 AU AU75056/87A patent/AU7505687A/en not_active Abandoned
- 1987-07-03 JP JP62166780A patent/JPS6326321A/ja active Pending
Also Published As
Publication number | Publication date |
---|---|
CA1304608C (en) | 1992-07-07 |
EP0251295A2 (de) | 1988-01-07 |
AU7505687A (en) | 1988-01-07 |
BR8703367A (pt) | 1988-03-15 |
KR880001836A (ko) | 1988-04-27 |
EP0251295A3 (en) | 1989-03-01 |
JPS6326321A (ja) | 1988-02-03 |
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