Classifications

• • C—CHEMISTRY; METALLURGY
  • C07—ORGANIC CHEMISTRY
  • C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
  • C07C209/00—Preparation of compounds containing amino groups bound to a carbon skeleton
  • C07C209/82—Purification; Separation; Stabilisation; Use of additives
  • C07C209/86—Separation

Definitions

• the invention relates to a process for separating a para-fluoroaniline from a corresponding para-unsubstituted aniline.
• R 1 , R 2 , R3 and R 4 are valuable starting materials for the preparation of pharmaceutical products and agrochemicals. They can be prepared in a fairly simple manner by catalytic hydrogenation in hydrogen fluoride of the corresponding nitro compounds containing no substituent in a position para to the nitro group. In this reaction the nitro group is converted into an amino group and a fluorine atom is inserted para to the amino group.
• para-fluoroaniline, para-fluoro-meta-chloroani line and ortho, para-difluoroaniline can be prepared starting from nitrobenzene, meta-chloronitrobenzene and ortho-fluoronitrobenzene, respectively.
• a drawback to this technique is that in addition to the formation of the desired para-fluoroaniline, it also involves the formation of considerable quantities of the corresponding aniline in which there has been no fluorine substitution in the para position. Often reaction mixtures are obtained in which the anilines formed consist 10-30%m of anilines in the formation of which there has been no fluorine substitution in the para position.
• para-fluoroaniline has a boiling point of 187°C
• aniline itself has a boiling point of 184°C
• para-fluoro-meta-chloroaniline has a boiling point of 230°C
• meta-chloroaniline has a boiling point of 230°C
• ortho, para-difluoroaniline has a boiling point of 170°C
• ortho-fluoroaniline has a boiling point of 174°C.
• a process for separating a para- fluoro aniline from a corresponding para-unsubstituted aniline characterised by dissolving a starting mixture of a para-fluoro aniline of general formula I wherein one of R 1 , R 2 , R 3 and R 4 is a hydrogen atom, a halogen atom, a C 1 .
• R 1 , R 2 , R 3 , R 4 , R 5 and R 6 are selected from hydrogen and alkyl groups, and a corresponding para-unsubstituted aniline of general formula II wherein R 1 , R 2 , R 3 , R 4 , R 5 and R 6 are the same as in formula I in an aqueous solution of a non-oxidising acid, and cooling the solution to allow a mixture of salts of the anilines of formulae I and II having a higher mol percentage of the aniline of formula I than in the starting mixture to crystallise out.
• R 1 , R 2 , R 3 and R 4 are hydrogen atoms. If one or more of the groups R', R 2 , R 3 and R 4 represent alkyl groups, they are preferably methyl groups. If one or more of the groups R', R 2 , R 3 and R 4 represent halogen atoms, they are preferably fluorine and/or chlorine atoms.
• R 5 and R 6 are selected from hydrogen atoms and C 1-3 alkyl groups. It is further preferred that at least one of the groups R 5 and R 6 is a hydrogen atom.
• the process according to the invention is particularly advantageous for increasing the mol percentage of para-fluoroaniline in a mixture containing said compound together with aniline, as well as for increasing the mol percentage of meta-chloro para-fluoroaniline in a mixture containing said compound together with meta-chloroaniline (i.e. where R 3 in the formulae I and II is a hydrogen or chlorine atom and R ⁇ R 2 , R * and R S and R" are all hydrogen atoms).
• mixtures of compounds of the general formulae I and II wherein R S and R 6 represent hydrogen atoms are obtained in the catalytic hydrogenation in hydrogen fluoride of a compound of general formula II containing a nitro group in the position of the amine group.
• Compounds wherein at least one of R S and R 6 is an alkyl group may be obtained by alkylation of such mixtures in known manner.
• Said catalytic hydrogenation is preferably carried out using molecular hydrogen at a temperature of 0 to 150°C and a pressure of up to 70 x 10 5 Pa in the presence of 10 to 50 mol hydrogen fluoride per mol of the nitro compound and a hydrogenation catalyst chosen from the group formed by platinum oxide, palladium oxide and palladium metal.
• the mixture of anilines is conveniently dissolved at an elevated temperature in an aqueous solution of a non-oxidizing acid, and subsequently the solution is cooled, thus allowed a mixture of the salts with an increased mol percentage of the para-fluoroaniline salt to crystallize out.
• the temperature range wherewithin the dissolution of the aniline mixture and the cooling of the solution take effect is limited in principle at the top by the boiling point of the solution and at the bottom by the solidifying point of the solution.
• the upper temperature should be chosen at least high enough to allow the mixture of anilines to dissolve completely. Naturally, this temperature will be dependent on the solubility of the anilines in the aqueous solution as well as on their concentration therein.
• the temperature range over which the solution is cooled to give the desired crystallisation preferably covers at least 40°C.
• the solution is cooled down to a minimum temperature lying at about ambient temperature.
• the cooling of the solution is preferably carried out with stirring and at a cooling rate of less than 20°C per hour.
• the effect of the process according to the invention as regards purification and loss of para-fiuoro compound can be influenced to a considerable extent by the degree of concentration chosen for the aniline mixture in the aqueous acid solution and the acidity of the aqueous acid solution.
• a lower concentration of the aniline mixture in the aqueous acid solution and/or a lower acidity of the aqueous acid solution will lead to a higher degree of purity but a bigger loss of para-fluoro compound, whereas a higher concentration and/or a higher acidity lead to a smaller loss but a lower degree of purity.
• concentration of the aniline mixture in the aqueous acid solution in the process according to the invention, a preferred concentration is 1 to 5mol more preferably 1.5 to 3.5mol, of the aniline mixture per litre of the aqueous acid solution.
• the acidity it is preferred to use 1 to 5 equivalents, more preferably 1.1 to 2.5 equivalents of acid per mol of the aniline mixture.
• the process according to the invention is preferably carried out under such conditions as to yield a crystallized product in which the quantity of compound containing no substituent in the para position is less than 50%m of the quantity of this compound present in the initial mixture, whilst in addition as much of the para-fluoro compound present in the initial mixture as possible goes into the crystallized product.
• Oxidising acids such as nitric acid and perchloric acid are not eligible.
• suitable acids are hydrochloric acid, sulphuric acid, hydrofluoric acid and oxalic acid.
• An aqueous solution of hydrochloric acid is preferred.
• the process according to the invention affords a crystallized product having a higher mol percentage of that compound.
• a purification of the para-fluoro compound occurs. For instance, starting from a mixture of para-fluoroaniline and aniline with a mol percentage of 70% para-fluoroaniline, a crystallized product could be obtained in which the mol percentage of para-fluoro compound was 90%.
• a single crystallization step may be sufficient in the process according to the invention, or, when further purification of the para-fluoro compound is to be achieved, the crystallized product may be dissolved at an elevated temperature in an aqueous solution of a non-oxidizing acid and cooled to separate therefrom a second crystallized product having an increased mol percentage of para-fluoro compound.
• the latter treatment may be repeated once or several times.
• this first crystallized product could be used to prepare a second crystallized product with a mol percentage of para-fluoro compound of 98%, and from this second crystallized product a third crystallized product could be prepared which had a mol percentage of para-fluoro compound of 99.5%.
• the mother-liquor obtained as by-product in the process according to the invention can be evaporated down to produce a mixture of the two compounds whose mol percentage of para-fluoro compound is lower, of course, than that of the mixture that was recrystallised.
• the mol percentage of para-fluoro compound in this mixture after evaporation can be increased to a value which is considerably higher than that of the mixture primarily recrystallized.
• the loss of para-fluoro compound via the mother liquor can be very suitably reduced by dividing the mixture to be treated into two or more portions of equal composition, subjecting each one of these portions separately to two or more crystallization steps, and adding the mother liquor obtained from crystallization m of portion n to the solution from which crystallization (m-1) of portion (n+1) takes place.
• the initial mixture is divided into two portions and each of these portions is subject to three crystallization treatments in which the mother liquor of the second crystallization of the first portion is added to the starting solution for the first crystallization of the second portion whilst the mother liquor of the third crystallization of the first portion is added to the starting solution for the second crystallization of the second portion. Finally, the third crystallized product obtained from the first portion is combined with the third crystallized product obtained from the second portion.
• portion I consisting of 0.7 mol para-fluoroaniline and 0.3 mol aniline
• portion II consisting of 0.338 mol para-fluoroaniline and 0.145 mol aniline.
• Portion I was dissolved with stirring at 70°C in a mixture of 200ml 10N hydrochloric acid and 200ml water. The solution was cooled down to 20°C with stirring over a period of four hours. The crystallized product obtained was filtered off, and dried to constant weight at 70°C and 1mm Hg (1.33 ⁇ 10 2 Pa).
• the compositions of the crystallized product (IA1) and the mother liquor (IB1) were determined by means of GLC (gas-liquid chromatography) analysis.
• the crystallized product IA1 contained 0.406 mol of the hydrochloric acid salt of para-fluoroaniline and 0.046 mol of the hydrochloric acid salt of aniline. Consequently, the mol percentage of para-fluoro compound in the crystallized product IA1 was 90%.
• the volume of the mother liquor IB1 was 369ml and it contained 0.294 mol of the hydrochloric acid salt of para-fluoroaniline and 0.254 mol of the hydrochloric acid salt of aniline. Thus, the mol percentage of para-fluoro compound in the mother liquor was 54%.
• the crystallized product IA1 which still contained 58% of the para-fluoro compound present in the initial mixture was recrystallized in a way analogous to that of portion I, starting from a mixture of 46.7ml 10N hydrochloric acid and 140.3ml water. Thus were obtained a crystallized product IA2 and a mother liquor IB2.
• the crystallized product IA2 contained 0.302 mol of the hydrochloric acid salt of para-fluoroaniline and 0.0062 mol of the hydrochloric acid salt of aniline. Consequently, the mol percentage of para-fluoro compound in the crystallized product IA2 was 98%.
• the volume of the mother liquor IB2 was 187ml and it contained 0.104 mol of the hydrochloric acid salt of para-fluoroaniline and 0.0398 mol of the hydrochloric acid salt of aniline. Consequently, the mol percentage of para-fluoro compound in the mother liquor IB2 was 72%.
• the crystallized product IA2 which still contained 43% of the para-fluoro compound present in the initial mixture was recrystallized in a way analogous to that of portion I, starting from a mixture of 32.3ml 10N hydrochloric acid and 96.8ml water. Thus were obtained a crystallized product IA3 and a mother liquor IB3.
• the crystallized product IA3 contained 0.238 mol of the hydrochloric acid salt of para-fluoroaniline and 0.0011 mol of the hydrochloric acid salt of aniline. Consequently, the mol percentage of para-fluoro compound in the crystallized product IA3 was 99.5%.
• the volume of the mother liquor IB3 was 129m1 and it contained 0.064 mol of the hydrochloric acid salt of para-fluoroaniline and 0.0051 mol of the hydrochloric acid salt of aniline. Consequently, the mol percentage of para-fluoroaniline in the mother liquor IB3 was 93%.
• the crystallized product IA3 still contained 34% of the para-fluoro compound present in the initial mixture.
• Portion II was recrystallized in a way analogous to that of portion I, starting from a mixture of 16ml 10N hydrochloric acid, 48ml water and mother liquor IB2. Thus were obtained a crystallized product IIA1 and a mother liquor IIB1.
• the crystallized product IIA1 contained 0.309 mol of the hydrochloric acid salt of para-fluoroaniline and 0.0215 mol of the hydrochloric acid salt of aniline. Consequently, the mol percentage of para-fluoro compound in the crystallized product IIA1 was 93%.
• the volume of the mother liquor IIB1 was 228.4ml and it contained 0.133 mol of the hydrochloric acid salt of para-fluoroaniline and 0.1633 mol of the hydrochloric acid salt of aniline. Consequently, the mol percentage of parafluoro compound in the mother liquor IIB1 was 45%.
• the crystallized product IIA1 was recrystallized in a way analogous to that of portion I, starting from a mixture of 6.8ml 10N hydrochloric acid, 21ml water and mother liquor IB3. Thus were obtained a crystallized product IIA2 and a mother liquor IIB2.
• the crystallised product IIA2 contained 0.277 mol of the hydrochloric acid salt of para-fluoroaniline and 0.0085 mol of the hydrochloric acid salt of aniline. Consequently, the mol percentage of para- fluoro compound in the crystallized product IIA2 was 97%.
• the volume of the mother liquor IIB2 was 156m1 and it contained 0.096 mol of the hydrochloric acid salt of para-fluoroaniline and 0.0181 mol of the hydrochloric acid salt of aniline. Consequently, the mol percentage of para-fluoro compound in the mother liquor IIB2 was 84%.
• the crystallized product IIA2 was recrystallized in a way analogous to that of portion 1, starting from a mixture of 28.5ml 10N hydrochloric acid in 85.5ml water. Thus were obtained a crystallized product IIA3 and a mother liquor IIB3.
• the crystallized product IIA3 contained 0.205 mol of the hydrochloric acid salt of para-fluoroaniline and 0.001 mol of the hydrochloric acid salt of aniline. Consequently, the mol percentage of para-fluor compound in the crystallized product IIA3 was 99.5%.
• the volume of the mother liquor IIB3 was 114 mol and it contained 0.072 mol of the hydrochloric acid salt of para-fluoroaniline and 0.0075 mol of the hydrochloric acid salt of aniline. Consequently, the mol percentage of para-fluoro compound in the mother liquor IIB3 was 91 %.
• a mixture of 0.3 mol para-fluoroaniline and 0.2 mol aniline (mol percentage of para-fluoroaniline in the mixture: 60%) was recrystallized in substantially the same manner as portion I of Example 1, starting from a mixture of 83ml 36%w/v hydrochloric acid and 17ml water, with the distinction that in the present instance dissolution took place at 90 C.
• the crystallized product obtained contained 0258 mol of the hydrochloric acid salt of para-fluoroaniline and 0.124 mol of the hydrochloric acid salt of aniline. Consequently, the mol percentage of para-fluoro compound in the crystallized product was 67.5%, while the latter still contained 85% of the para-fluoro compound present in the initial mixture.
• the mother liquor contained 0.042 mol of the hydrochloric acid salt of para-fluoroaniline and 0.076 mol of the hydrochloric acid salt of aniline. Consequently, the mol percentage of para-fluoro compound in the mother liquor was 36%.
• a mixture of 0.3 mol para-fluoroaniline and 0.2 mol aniline (mol percentage of para-fluoroaniline in the mixture: 60%) was recrystallized in the same manner as described in Example 2, starting from a mixture of 150m1 36%w/v hydrochloric acid and 50ml water.
• the crystallized product obtained contained 0.225 mol of the hydrochloric acid salt of para-fluoroaniline and 0.045 mol of the hydrochloric acid salt of aniline. Consequently, the mol percentage of para-fluoro compound in the crystallized product was 85%, while the latter still contained 75% of the para-fluoro compound present in the initial mixture.
• the mother liquor contained 0.075 mol of the hydrochloric acid salt of para-fluoroaniline and 0.155 mol of the hydrochloric acid salt of aniline. Consequently, the mol percentage of para-ftuoro compound in the mother liquor was 33%.
• a mixture of 0.158 mol meta-chloro para-fluoroaniline and 0.067 mol meta-chloroaniline (mol percentage of para-fluoro compound in the mixture: 70%) was recrystallized in the same manner as described in Example 2, starting from a mixture of 50ml 36%w/v hydrochloric acid and 100ml water.
• the crystallized product obtained contained 0.111 mol of the hydrochloric acid salt of meta-chloro para-fluoroaniline and 0.029 mol of the hydrochloric acid salt of meta-chloroaniline. Consequently, the mol percentage of para-fluoro compound in the crystallized product was 79%, while the latter still contained 70% of the para-fluoro compound present in the initial mixture.
• the mother liquor contained 0.047 mol of the hydrochloric acid salt of meta-chloro para-fluoroaniline and 0.038 mol of the hydrochloric acid salt of meta-chloroaniline. Consequently, the mol percentage of para-fluoro compound in the mother liquor was 55%.

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• 1986
  • 1986-04-22 DE DE8686200683T patent/DE3683083D1/de not_active Expired - Fee Related
  • 1986-04-22 EP EP19860200683 patent/EP0202697B1/de not_active Expired
  • 1986-04-23 CA CA000507364A patent/CA1270855A/en not_active Expired - Fee Related
  • 1986-05-20 JP JP11384086A patent/JPH0745441B2/ja not_active Expired - Lifetime

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