EP0183087A2 - Shuttering for the series production of reinforced-concrete assembly units, in particular for prestressed sleepers of switches - Google Patents
Shuttering for the series production of reinforced-concrete assembly units, in particular for prestressed sleepers of switches Download PDFInfo
- Publication number
- EP0183087A2 EP0183087A2 EP85113956A EP85113956A EP0183087A2 EP 0183087 A2 EP0183087 A2 EP 0183087A2 EP 85113956 A EP85113956 A EP 85113956A EP 85113956 A EP85113956 A EP 85113956A EP 0183087 A2 EP0183087 A2 EP 0183087A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- plates
- parts
- clamping
- mould
- elements
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/005—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects with anchoring or fastening elements for the shaped articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
- B28B23/022—Means for inserting reinforcing members into the mould or for supporting them in the mould
- B28B23/024—Supporting means
- B28B23/026—Mould partitionning elements acting as supporting means in moulds, e.g. for elongated articles
Definitions
- the invention relates to a formwork for prefabricated parts made of reinforced concrete, as generically described in the preamble of claim 1.
- Such formwork is known from DE-OS 29 48 303 and a publication in the magazine “Dieschwbahn”, issue 9/1982.
- the sleepers are concreted in one piece, one after the other, without stops between the individual sleepers. This means that all sleepers concreted in a fitted bed must be excavated in one piece and then turned and separated.
- the built-in parts in the formwork and the devices for lifting the finished parts protrude from the surface at the top during production and thus above the upper edge of the side parts of the formwork. Since the top surface of the prefabricated part comes to lie down in sleepers in sleepers, sleepers must be turned for final storage. Parts protruding from the surface must be removed during intermediate storage. Interim storage requires additional work and thus additional costs. Pulling out the built-in parts over the edge of the side formwork also means pulling out the formwork over the edges of the side elements and the use of vibrating planks to compact the concrete is impossible.
- the object of the invention was to eliminate the above-mentioned shortcomings and to develop a formwork in which each finished part can be individually lifted, rotated and disposed of without intermediate repositioning.
- the finished parts Due to the construction of the parking device, which is recessed between the side elements of the formwork, the finished parts can be pulled off and shaken over the edges of the side formwork.
- the finished parts By arranging two oppositely arranged head plates to be placed between successive prefabricated parts and by arranging pegs on the head plates, for example in the axis of gravity of the finished parts, for lifting out, the finished parts can be separately lifted from the formwork after rotation, rotated and finally stored without intermediate storage being necessary becomes.
- a variant of the storage element according to claim 1 is described in claim 2, in which the distance between the head plates can be fixed independently of the base plate. This ensures that the finished parts can slide on the base plate when relaxing. Taking the floor panels with you the finished part due to the shortening of the exposed lengths of the tension wires in the area of the storage elements when relaxing and a new alignment of the base plates for a new concrete process is avoided.
- a clamping bed 1 in which the tie rods 3 are clamped from abutment to abutment, finished parts 2/1, 2, ... n are produced one behind the other in a formwork which extends essentially in the longitudinal direction.
- the formwork is built up from the side elements 4 of the prestressed bed, the base plates 5/1, 2, ... n fitted between them and storage elements 6.
- the storage element 6 includes with the head plates 17 the head formwork of two adjacent prefabricated parts 2 / n, 2 / n + 1 in the fitted bed 1.
- the head plates 17 sit on their lower edge 18 on the base plates 5 / n, 5 / n + 1. At their upper edge 19 they are supported by the clamping plate 21 resting on brackets 20 with the help of the clamping screw 30 guided in the hold-down device 26 and the clamping device 27 pressed against the base plates 5.
- the clamping plate 21 keeps the top plates 17 at a distance above.
- the wedge-like stops 23 attached to the hold-down device 26 press against counter-stops 22 of the head plates 17 and hold them by means of the lugs 31 arranged on the lower edge 18 of the head plates 17, the base plates 5 / n, 5 / n + 1 at a distance.
- Pins 25 are arranged approximately in the middle on the head plates 17, on which the finished parts 2 can be lifted and rotated from the clamping bed 1 with the aid of suitable pre-example caps 332 directions of a lifting device 32.
- All of the built-in parts 9, 17, 21, 30 which can be inserted into the fitted bed 1 are dimensioned in such a way that they do not protrude beyond the edge of the side elements 4.
- the head plates 17 are held in their lower region by means of claw-like claws 35 fastened to the hold-down device 26, into which correspondingly shaped stops 36 of the head plate 17 engage.
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)
- Moulds, Cores, Or Mandrels (AREA)
- Forms Removed On Construction Sites Or Auxiliary Members Thereof (AREA)
- Moulding By Coating Moulds (AREA)
Abstract
Description
Die Erfindung betrifft eine Schalung für Serienfertigteile aus Stahlbeton, wie sie gattungsmäßig im Oberbegriff des Anspruchs 1 beschrieben ist. Derartige Schalungen sind bekannt aus der DE-OS 29 48 303 und einer Veröffentlichung in der Zeitschrift "Die Bundesbahn", Heft 9/1982.The invention relates to a formwork for prefabricated parts made of reinforced concrete, as generically described in the preamble of
Bei beiden bekannten Schalungskonstruktionen werden die Schwellen hintereinander ohne Abstellungen zwischen den einzelnen Schwellen in einem Stück betoniert. Das bedeutet, daß alle in einem Spannbett betonierten Schwellen in einem Stück ausgehoben und danach gedreht und getrennt werden müssen. Bei beiden Verfahren stehen die Einbauteile in der Schalung und die Vorrichtungen zum Ausheben der Fertigteile aus der bei der Fertigung obenliegenden Fläche und damit über den oberen Rand der Seitenteile der Schalung heraus. Da bei Schwellen die obenliegende Fläche des Fertigteils im Gebrauchszustand nach unten zu liegen kommt, müssen Schwellen für die endgültige Lagerung gedreht werden. Aus der Oberfläche herausstehende Teile müssen bei der Zwischenlagerung entfernt werden. Die Zwischenlagerung erfordert zusätzlichen Arbeitsaufwand und damit zusätzliche Kosten. Das Herausziehen der Einbauteile über den Rand der Seitenschalung macht außerdem das Abziehen der Schalung über die Ränder der Seitenelemente und die Anwendung von Rüttelbohlen zur Verdichtung des Betons unmöglich.In both known formwork constructions, the sleepers are concreted in one piece, one after the other, without stops between the individual sleepers. This means that all sleepers concreted in a fitted bed must be excavated in one piece and then turned and separated. In both methods, the built-in parts in the formwork and the devices for lifting the finished parts protrude from the surface at the top during production and thus above the upper edge of the side parts of the formwork. Since the top surface of the prefabricated part comes to lie down in sleepers in sleepers, sleepers must be turned for final storage. Parts protruding from the surface must be removed during intermediate storage. Interim storage requires additional work and thus additional costs. Pulling out the built-in parts over the edge of the side formwork also means pulling out the formwork over the edges of the side elements and the use of vibrating planks to compact the concrete is impossible.
Aufgabe der Erfindung war es, die vorgenannten Mängel zu beseitigen und eine Schalung zu entwickeln, bei der jedes Fertigteil einzeln aushebbar, drehbar und ohne Zwischenabsetzen endlagerbar ist.The object of the invention was to eliminate the above-mentioned shortcomings and to develop a formwork in which each finished part can be individually lifted, rotated and disposed of without intermediate repositioning.
Die Aufgabe wird durch ein Abstellelement gelöst, wie es im kennzeichnenden Teil des Anspruchs 1 beschrieben ist.The object is achieved by a storage element, as described in the characterizing part of
Durch die zwischen die Seitenelemente der Schalung versenkte Konstruktion der Abstellvorrichtung können die Fertigteile über die Ränder der Seitenschalung abgezogen und gerüttelt werden. Durch Anordnung zweier entgegengesetzt angeordneter Kopfplatten zur Abstellung zwischen hintereinanderliegenden Fertigteilen und durch Anordnung von Zapfen auf den Kopfplatten, etwa in Schwerachse der Fertigteile, zumAusheben können die Fertigteile nach dem Erhärten getrennt einzeln aus der Schalung gehoben, gedreht und endgelagert werden, ohne daß eine Zwischenlagerung erforderlich wird.Due to the construction of the parking device, which is recessed between the side elements of the formwork, the finished parts can be pulled off and shaken over the edges of the side formwork. By arranging two oppositely arranged head plates to be placed between successive prefabricated parts and by arranging pegs on the head plates, for example in the axis of gravity of the finished parts, for lifting out, the finished parts can be separately lifted from the formwork after rotation, rotated and finally stored without intermediate storage being necessary becomes.
In Ausgestaltung der Erfindung ist in Anspruch 2 eine Variante zum Abstellelement nach Anspruch 1 beschrieben, bei dem der Abstand der Kopfplatten unabhängig von der Bodenplatte fixierbar ist. Dadurch wird erreicht, daß die Fertigteile beim Entspannen auf der Bodenplatte gleiten können. Ein Mitnehmen der Bodenplatten durch das Fertigteil infolge Verkürzung der frei liegenden Längen der Spanndrähte im Bereich der Abstellelemente beim Entspannen und ein erneutes Ausrichten der Bodenplatten für einen erneuten Betonvorgang wird dadurch vermieden.In an embodiment of the invention, a variant of the storage element according to
Die Erfindung wird mit Beispielen in den Fig. 1 bis 5 erläutert. Es zeigen
- Fign. 1. u. 2 das Schema eines Spannbetts, Fig. 1 im Längsschnitt, Fig. 2 im Grundriß
- Fign. 3 u. 4 Abstellelement, Fig. 3 im Querschnitt, Fig. 4 im Längsschnitt,
- Fig. 5 Abstellelement nach
Anspruch 2 im Längsschnitt.
- Fig. First u. 2 the diagram of a fitted bed, Fig. 1 in longitudinal section, Fig. 2 in plan
- Fig. 3 u. 4 storage element, Fig. 3 in cross section, Fig. 4 in longitudinal section,
- Fig. 5 storage element according to
claim 2 in longitudinal section.
In einem Spannbett 1, in dem Spannstäbe 3 von Widerlager zu Widerlager gespannt sind, werden Fertigteile 2/1, 2, ...n in einer sich im wesentlichen in Längsrichtung erstreckenden Schalung hintereinander hergestellt. Die Schalung baut sich auf aus den Seitenelementen 4 des Spannbetts, den zwischen diesen eingepaßten Bodenplatten 5/1, 2, ...n und Abstellelementen 6.In a
Das Abstellelement 6 umfaßt mit den Kopfplatten 17 die Kopfschalung zweier aneinanderliegender Fertigteile 2/n, 2/n + 1 im Spannbett 1. Die Kopf platten 17 sitzen an ihrem unteren Rand 18 auf den Bodenplatten 5/n, 5/n + 1 auf. An ihrem oberen Rand 19 werden sie von der auf Konsolen 20 aufliegenden Spannplatte 21 mit Hilfe der im Niederhalter 26 geführten Spannschraube 30 und der Klemmvorrichtung 27 an die Bodenplatten 5 angepreßt. Die Spannplatte 21 hält die Kopfplatten 17 oben auf Abstand. Beim Ausführungsbeispiel nach Fig. 4 drücken die am Niederhalter 26 angebrachten keilartig wirkenden Anschläge 23 auf Gegenanschläge 22 der Kopfplatten 17 und halten, indem sie mittels der am unteren Rand 18 der Kopfplatten 17 angeordneten Nasen 31 die Bodenplatten 5/n, 5/n + 1 auf Abstand.The
Etwa mittig auf den Kopfplatten 17 sind Zapfen 25 angeordnet, an denen die Fertigteile 2 mit Hilfe geeigneter Voreispielsweise Kappen 332 richtungen einer Hubvorrichtung 32 aus dem Spannbett 1 aushebbar und drehbar sind.
Sämtliche in das Spannbett 1 einsetzbaren Einbauteile 9, 17, 21, 30 sind in ihrer Erstreckung nach oben so bemessen, daß sie nicht über den Rand der Seitenelemente 4 hinausstehen.All of the built-in
In dem Ausführungsbeispiel nach Fig. 5 werden die Kopfplatten 17 in ihrem unteren Bereich durch keilartig wirkende, am Niederhalter 26 befestigte Klauen 35, in die entsprechend geformte Anschläge 36 der Kopfplatte 17 eingreifen, zug- und druckfest gehalten.In the exemplary embodiment according to FIG. 5, the
Claims (2)
dadurch gekennzeichnet,
daß die Kopfplatten (17) an ihrem unteren Rand (18) stumpf auf den Bodenplatten (5/n bzw. 5/n + 1) aufsitzen, daß anstelle der den Abstand haltenden Nasen (31) eine Distanzplatte (34) zwischen den Bodenplatten (5/n bzw. 5/n + 1) eingelegt ist und daß die Kopfplatten (17) in ihrem unteren Bereich durch keilartig wirkende, am Niederhalter (26) befestigte Klauen (35), in die entsprechend geformten Anschläge (36) der Kopfplatte (17) eingreifen, zug- und druckfest gehalten sind.2. rShuttering according to claim 1, in the storage elements, as described in the characterizing part of claim 1, be used,
characterized,
that the head plates (17) sit bluntly on the bottom plates (5 / n or 5 / n + 1) at their lower edge (18), that instead of the spacing lugs (31) a spacer plate (34) between the bottom plates ( 5 / n or 5 / n + 1) and that the head plates (17) in their lower area by wedge-like claws (35) attached to the hold-down device (26), into the correspondingly shaped stops (36) of the head plate ( 17) intervene, are held tensile and compressive.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT85113956T ATE51795T1 (en) | 1984-11-03 | 1985-11-02 | FORMWORK FOR SERIES PRODUCTS MADE OF REINFORCED CONCRETE, MAINLY FOR PRE-STRESSED SWITCH SLEEPERS. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE3440247A DE3440247A1 (en) | 1984-11-03 | 1984-11-03 | SHUTTERING FOR PRE-FABRIC PRODUCTS IN STEEL CONCRETE, PRESERVED FOR PRELOAD TURNTABLE SLEEPERS |
DE3440247 | 1984-11-03 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0183087A2 true EP0183087A2 (en) | 1986-06-04 |
EP0183087A3 EP0183087A3 (en) | 1988-07-20 |
EP0183087B1 EP0183087B1 (en) | 1990-04-11 |
Family
ID=6249451
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP85113957A Expired - Lifetime EP0180937B1 (en) | 1984-11-03 | 1985-11-02 | Shuttering for the series production of reinforced concrete assembly units, in particular for prestressed sleepers of switches |
EP85113956A Expired - Lifetime EP0183087B1 (en) | 1984-11-03 | 1985-11-02 | Shuttering for the series production of reinforced-concrete assembly units, in particular for prestressed sleepers of switches |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP85113957A Expired - Lifetime EP0180937B1 (en) | 1984-11-03 | 1985-11-02 | Shuttering for the series production of reinforced concrete assembly units, in particular for prestressed sleepers of switches |
Country Status (3)
Country | Link |
---|---|
EP (2) | EP0180937B1 (en) |
AT (2) | ATE51795T1 (en) |
DE (3) | DE3440247A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
NL1004064C2 (en) * | 1996-09-18 | 1998-03-19 | Leenstra Machine En Staalbouw | Head-mould for driving pile production |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3629030A1 (en) * | 1986-08-27 | 1988-04-14 | Wayss & Freytag Ag | DEVICE FOR FIXING TUBULAR INSTALLATION COMPONENTS |
DE3815178C1 (en) * | 1988-05-04 | 1989-08-10 | Wayss & Freytag Ag, 6000 Frankfurt, De | Process for the repeated use of the metal base plate of a shuttering for series-produced prefabricated parts consisting of concrete with a different arrangement of installation parts |
US5124093A (en) * | 1988-07-14 | 1992-06-23 | Wayss & Freytag Aktiengesellschaft | Process for the production of concrete switch cross ties |
DE19909206C2 (en) * | 1999-03-03 | 2002-11-07 | Thyssen Krupp Materials & Serv | Fastening for connecting rail supports with sleepers or supporting plates made of concrete |
DE102018108634A1 (en) | 2018-04-11 | 2019-10-17 | Rail.One Gmbh | Production plant for concrete sleepers and related operating procedures |
CN108748622B (en) * | 2018-08-30 | 2024-05-03 | 湖南五新智能科技股份有限公司 | PC track beam bottom die system |
CN111231090B (en) * | 2020-01-19 | 2021-06-04 | 惠州市鑫业建材有限公司 | Full-automatic efficient evaporates presses aerated concrete block shedder |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2397728A (en) * | 1943-04-08 | 1946-04-02 | Dowsett Engineering Constructi | Mold for the production of prestressed reinforced concrete sleepers |
US3070867A (en) * | 1959-12-21 | 1963-01-01 | Theodore J Belle | Strand holder and dam for prestressed concrete molds |
FR2254946A5 (en) * | 1973-12-17 | 1975-07-11 | Costamagna & Cie B M | Production system for concrete railway sleepers - has portal frames with vertically movable reinforcement positioning beam |
DE2948303A1 (en) * | 1978-12-05 | 1980-06-26 | A Betong Ab | METHOD FOR PRODUCING CONCRETE RAILWAY SLEEVE BLOCKS AND A MATRIC ARRANGEMENT FOR CARRYING OUT THIS METHOD |
GB2113600A (en) * | 1982-01-21 | 1983-08-10 | Vagneux Traverses Beton | Assembly for casting elements in prestressed reinforced concrete, particularly beams, and process for making such elements |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB709123A (en) * | 1951-06-22 | 1954-05-19 | Dowsett Engineering Constructi | Manufacture of concrete railway sleepers or similar beams |
US3071836A (en) * | 1960-04-06 | 1963-01-08 | Fmc Corp | Double-t beam forming apparatus |
FR1565510A (en) * | 1968-02-21 | 1969-05-02 | ||
SU1085836A1 (en) * | 1982-01-19 | 1984-04-15 | Всесоюзное Научно-Производственное Объединение "Союзжелезобетон" | Void former for moulding assembly openings for attaching rails to ferroconcrete sleepers |
IT1149739B (en) * | 1982-02-04 | 1986-12-10 | Ind Prefabbricati Affini Ipa S | PROCEDURE AND EQUIPMENT FOR THE PREFABRICATION OF REINFORCED REINFORCED CONCRETE MANUFACTURES EQUIPPED WITH INSERTS, IN PARTICULAR FOR THE MANUFACTURE OF RAILROADS FOR RAILWAY USE |
-
1984
- 1984-11-03 DE DE3440247A patent/DE3440247A1/en active Granted
-
1985
- 1985-11-02 EP EP85113957A patent/EP0180937B1/en not_active Expired - Lifetime
- 1985-11-02 AT AT85113956T patent/ATE51795T1/en active
- 1985-11-02 AT AT85113957T patent/ATE50527T1/en not_active IP Right Cessation
- 1985-11-02 DE DE8585113957T patent/DE3576137D1/en not_active Expired - Lifetime
- 1985-11-02 EP EP85113956A patent/EP0183087B1/en not_active Expired - Lifetime
- 1985-11-02 DE DE8585113956T patent/DE3577057D1/en not_active Expired - Lifetime
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2397728A (en) * | 1943-04-08 | 1946-04-02 | Dowsett Engineering Constructi | Mold for the production of prestressed reinforced concrete sleepers |
US3070867A (en) * | 1959-12-21 | 1963-01-01 | Theodore J Belle | Strand holder and dam for prestressed concrete molds |
FR2254946A5 (en) * | 1973-12-17 | 1975-07-11 | Costamagna & Cie B M | Production system for concrete railway sleepers - has portal frames with vertically movable reinforcement positioning beam |
DE2948303A1 (en) * | 1978-12-05 | 1980-06-26 | A Betong Ab | METHOD FOR PRODUCING CONCRETE RAILWAY SLEEVE BLOCKS AND A MATRIC ARRANGEMENT FOR CARRYING OUT THIS METHOD |
GB2113600A (en) * | 1982-01-21 | 1983-08-10 | Vagneux Traverses Beton | Assembly for casting elements in prestressed reinforced concrete, particularly beams, and process for making such elements |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
NL1004064C2 (en) * | 1996-09-18 | 1998-03-19 | Leenstra Machine En Staalbouw | Head-mould for driving pile production |
Also Published As
Publication number | Publication date |
---|---|
DE3576137D1 (en) | 1990-04-05 |
DE3440247A1 (en) | 1986-05-22 |
EP0183087A3 (en) | 1988-07-20 |
EP0180937A2 (en) | 1986-05-14 |
DE3577057D1 (en) | 1990-05-17 |
DE3440247C2 (en) | 1987-08-27 |
EP0183087B1 (en) | 1990-04-11 |
EP0180937B1 (en) | 1990-02-28 |
EP0180937A3 (en) | 1988-07-27 |
ATE51795T1 (en) | 1990-04-15 |
ATE50527T1 (en) | 1990-03-15 |
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