EP0161461B1 - Procédé d'oxydation anodique d'aluminium et son application comme matériau de support pour plaques d'impression offset - Google Patents
Procédé d'oxydation anodique d'aluminium et son application comme matériau de support pour plaques d'impression offset Download PDFInfo
- Publication number
- EP0161461B1 EP0161461B1 EP85104072A EP85104072A EP0161461B1 EP 0161461 B1 EP0161461 B1 EP 0161461B1 EP 85104072 A EP85104072 A EP 85104072A EP 85104072 A EP85104072 A EP 85104072A EP 0161461 B1 EP0161461 B1 EP 0161461B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- weight
- und
- gew
- parts
- anodic oxidation
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000000034 method Methods 0.000 title claims description 29
- 239000000463 material Substances 0.000 title claims description 23
- 229910052782 aluminium Inorganic materials 0.000 title claims description 19
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims description 19
- 230000003647 oxidation Effects 0.000 title claims description 16
- 238000007254 oxidation reaction Methods 0.000 title claims description 16
- 238000007645 offset printing Methods 0.000 title description 12
- 239000004411 aluminium Substances 0.000 title 1
- 239000003792 electrolyte Substances 0.000 claims description 48
- 238000007639 printing Methods 0.000 claims description 37
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 16
- 150000002500 ions Chemical class 0.000 claims description 15
- 238000004519 manufacturing process Methods 0.000 claims description 14
- 150000003839 salts Chemical class 0.000 claims description 4
- 239000000956 alloy Substances 0.000 claims description 3
- 229910045601 alloy Inorganic materials 0.000 claims description 3
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 claims description 2
- 239000000243 solution Substances 0.000 description 31
- 239000012876 carrier material Substances 0.000 description 17
- 238000011282 treatment Methods 0.000 description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 13
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 12
- 150000001875 compounds Chemical class 0.000 description 11
- -1 phosphorus oxo anion Chemical class 0.000 description 10
- 238000005299 abrasion Methods 0.000 description 9
- 230000000052 comparative effect Effects 0.000 description 9
- 239000000203 mixture Substances 0.000 description 9
- 239000003513 alkali Substances 0.000 description 7
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 7
- 239000000126 substance Substances 0.000 description 7
- 239000012954 diazonium Substances 0.000 description 6
- 230000005855 radiation Effects 0.000 description 6
- 238000007788 roughening Methods 0.000 description 6
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 6
- XNWFRZJHXBZDAG-UHFFFAOYSA-N 2-METHOXYETHANOL Chemical compound COCCO XNWFRZJHXBZDAG-UHFFFAOYSA-N 0.000 description 5
- 239000002253 acid Substances 0.000 description 5
- 235000011007 phosphoric acid Nutrition 0.000 description 5
- 239000011734 sodium Substances 0.000 description 5
- 239000000758 substrate Substances 0.000 description 5
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 4
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical class [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 description 4
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 4
- 238000007743 anodising Methods 0.000 description 4
- 238000011161 development Methods 0.000 description 4
- 229920002037 poly(vinyl butyral) polymer Polymers 0.000 description 4
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- KETQAJRQOHHATG-UHFFFAOYSA-N 1,2-naphthoquinone Chemical compound C1=CC=C2C(=O)C(=O)C=CC2=C1 KETQAJRQOHHATG-UHFFFAOYSA-N 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 3
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 3
- 239000007864 aqueous solution Substances 0.000 description 3
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 3
- 239000011230 binding agent Substances 0.000 description 3
- 230000001680 brushing effect Effects 0.000 description 3
- DKPFZGUDAPQIHT-UHFFFAOYSA-N butyl acetate Chemical compound CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 3
- 239000007859 condensation product Substances 0.000 description 3
- 150000001989 diazonium salts Chemical class 0.000 description 3
- 239000000178 monomer Substances 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 229910052911 sodium silicate Inorganic materials 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 2
- CSNNHWWHGAXBCP-UHFFFAOYSA-L Magnesium sulfate Chemical compound [Mg+2].[O-][S+2]([O-])([O-])[O-] CSNNHWWHGAXBCP-UHFFFAOYSA-L 0.000 description 2
- DBMJMQXJHONAFJ-UHFFFAOYSA-M Sodium laurylsulphate Chemical compound [Na+].CCCCCCCCCCCCOS([O-])(=O)=O DBMJMQXJHONAFJ-UHFFFAOYSA-M 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 2
- 150000008044 alkali metal hydroxides Chemical class 0.000 description 2
- 229910052910 alkali metal silicate Inorganic materials 0.000 description 2
- 239000012670 alkaline solution Substances 0.000 description 2
- 238000002048 anodisation reaction Methods 0.000 description 2
- 239000002585 base Substances 0.000 description 2
- NDKBVBUGCNGSJJ-UHFFFAOYSA-M benzyltrimethylammonium hydroxide Chemical compound [OH-].C[N+](C)(C)CC1=CC=CC=C1 NDKBVBUGCNGSJJ-UHFFFAOYSA-M 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000012937 correction Methods 0.000 description 2
- FHIVAFMUCKRCQO-UHFFFAOYSA-N diazinon Chemical compound CCOP(=S)(OCC)OC1=CC(C)=NC(C(C)C)=N1 FHIVAFMUCKRCQO-UHFFFAOYSA-N 0.000 description 2
- 238000004090 dissolution Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 239000000975 dye Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000003822 epoxy resin Substances 0.000 description 2
- 150000002148 esters Chemical class 0.000 description 2
- LRMHFDNWKCSEQU-UHFFFAOYSA-N ethoxyethane;phenol Chemical compound CCOCC.OC1=CC=CC=C1 LRMHFDNWKCSEQU-UHFFFAOYSA-N 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
- FUZZWVXGSFPDMH-UHFFFAOYSA-M hexanoate Chemical compound CCCCCC([O-])=O FUZZWVXGSFPDMH-UHFFFAOYSA-M 0.000 description 2
- 238000007654 immersion Methods 0.000 description 2
- 229910052943 magnesium sulfate Inorganic materials 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 125000001570 methylene group Chemical group [H]C([H])([*:1])[*:2] 0.000 description 2
- 229920003986 novolac Polymers 0.000 description 2
- 238000006068 polycondensation reaction Methods 0.000 description 2
- 229920000647 polyepoxide Polymers 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 230000010148 water-pollination Effects 0.000 description 2
- 230000004580 weight loss Effects 0.000 description 2
- 229910052725 zinc Inorganic materials 0.000 description 2
- 239000011701 zinc Substances 0.000 description 2
- NWONKYPBYAMBJT-UHFFFAOYSA-L zinc sulfate Chemical compound [Zn+2].[O-]S([O-])(=O)=O NWONKYPBYAMBJT-UHFFFAOYSA-L 0.000 description 2
- JQTDXIGVRQMWFU-UHFFFAOYSA-N 1-isocyanato-n-(oxomethylidene)propane-2-sulfonamide Chemical compound O=C=NCC(C)S(=O)(=O)N=C=O JQTDXIGVRQMWFU-UHFFFAOYSA-N 0.000 description 1
- LXFQSRIDYRFTJW-UHFFFAOYSA-M 2,4,6-trimethylbenzenesulfonate Chemical compound CC1=CC(C)=C(S([O-])(=O)=O)C(C)=C1 LXFQSRIDYRFTJW-UHFFFAOYSA-M 0.000 description 1
- LXFQSRIDYRFTJW-UHFFFAOYSA-N 2,4,6-trimethylbenzenesulfonic acid Chemical compound CC1=CC(C)=C(S(O)(=O)=O)C(C)=C1 LXFQSRIDYRFTJW-UHFFFAOYSA-N 0.000 description 1
- WXHLLJAMBQLULT-UHFFFAOYSA-N 2-[[6-[4-(2-hydroxyethyl)piperazin-1-yl]-2-methylpyrimidin-4-yl]amino]-n-(2-methyl-6-sulfanylphenyl)-1,3-thiazole-5-carboxamide;hydrate Chemical compound O.C=1C(N2CCN(CCO)CC2)=NC(C)=NC=1NC(S1)=NC=C1C(=O)NC1=C(C)C=CC=C1S WXHLLJAMBQLULT-UHFFFAOYSA-N 0.000 description 1
- CBECDWUDYQOTSW-UHFFFAOYSA-N 2-ethylbut-3-enal Chemical compound CCC(C=C)C=O CBECDWUDYQOTSW-UHFFFAOYSA-N 0.000 description 1
- ZRYCRPNCXLQHPN-UHFFFAOYSA-N 3-hydroxy-2-methylbenzaldehyde Chemical compound CC1=C(O)C=CC=C1C=O ZRYCRPNCXLQHPN-UHFFFAOYSA-N 0.000 description 1
- 239000005711 Benzoic acid Substances 0.000 description 1
- WVDDGKGOMKODPV-UHFFFAOYSA-N Benzyl alcohol Chemical compound OCC1=CC=CC=C1 WVDDGKGOMKODPV-UHFFFAOYSA-N 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 1
- IMROMDMJAWUWLK-UHFFFAOYSA-N Ethenol Chemical compound OC=C IMROMDMJAWUWLK-UHFFFAOYSA-N 0.000 description 1
- 241001295925 Gegenes Species 0.000 description 1
- DMBHHRLKUKUOEG-UHFFFAOYSA-N N-phenyl aniline Natural products C=1C=CC=CC=1NC1=CC=CC=C1 DMBHHRLKUKUOEG-UHFFFAOYSA-N 0.000 description 1
- 239000007832 Na2SO4 Substances 0.000 description 1
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 1
- ULUAUXLGCMPNKK-UHFFFAOYSA-N Sulfobutanedioic acid Chemical compound OC(=O)CC(C(O)=O)S(O)(=O)=O ULUAUXLGCMPNKK-UHFFFAOYSA-N 0.000 description 1
- XSTXAVWGXDQKEL-UHFFFAOYSA-N Trichloroethylene Chemical group ClC=C(Cl)Cl XSTXAVWGXDQKEL-UHFFFAOYSA-N 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- AFCIMSXHQSIHQW-UHFFFAOYSA-N [O].[P] Chemical class [O].[P] AFCIMSXHQSIHQW-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 239000013543 active substance Substances 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 229910001854 alkali hydroxide Inorganic materials 0.000 description 1
- 125000005137 alkenylsulfonyl group Chemical group 0.000 description 1
- 229910000329 aluminium sulfate Inorganic materials 0.000 description 1
- DIZPMCHEQGEION-UHFFFAOYSA-H aluminium sulfate (anhydrous) Chemical compound [Al+3].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O DIZPMCHEQGEION-UHFFFAOYSA-H 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
- 150000001450 anions Chemical class 0.000 description 1
- 239000011260 aqueous acid Substances 0.000 description 1
- 239000010953 base metal Substances 0.000 description 1
- 235000010233 benzoic acid Nutrition 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 150000001728 carbonyl compounds Chemical class 0.000 description 1
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 1
- 125000003096 carboxylic acid amide acetal group Chemical group 0.000 description 1
- ZCDOYSPFYFSLEW-UHFFFAOYSA-N chromate(2-) Chemical class [O-][Cr]([O-])(=O)=O ZCDOYSPFYFSLEW-UHFFFAOYSA-N 0.000 description 1
- 239000000084 colloidal system Substances 0.000 description 1
- 239000008139 complexing agent Substances 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- ZXJXZNDDNMQXFV-UHFFFAOYSA-M crystal violet Chemical compound [Cl-].C1=CC(N(C)C)=CC=C1[C+](C=1C=CC(=CC=1)N(C)C)C1=CC=C(N(C)C)C=C1 ZXJXZNDDNMQXFV-UHFFFAOYSA-M 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000013527 degreasing agent Substances 0.000 description 1
- 238000005237 degreasing agent Methods 0.000 description 1
- 125000005442 diisocyanate group Chemical group 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 125000004185 ester group Chemical group 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 235000011187 glycerol Nutrition 0.000 description 1
- 159000000011 group IA salts Chemical class 0.000 description 1
- 229920006158 high molecular weight polymer Polymers 0.000 description 1
- 239000003999 initiator Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000002427 irreversible effect Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000001459 lithography Methods 0.000 description 1
- 235000019341 magnesium sulphate Nutrition 0.000 description 1
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
- 229910001507 metal halide Inorganic materials 0.000 description 1
- 150000005309 metal halides Chemical class 0.000 description 1
- 125000005397 methacrylic acid ester group Chemical group 0.000 description 1
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- JTHNLKXLWOXOQK-UHFFFAOYSA-N n-propyl vinyl ketone Natural products CCCC(=O)C=C JTHNLKXLWOXOQK-UHFFFAOYSA-N 0.000 description 1
- QVEIBLDXZNGPHR-UHFFFAOYSA-N naphthalene-1,4-dione;diazide Chemical class [N-]=[N+]=[N-].[N-]=[N+]=[N-].C1=CC=C2C(=O)C=CC(=O)C2=C1 QVEIBLDXZNGPHR-UHFFFAOYSA-N 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- WVDDGKGOMKODPV-ZQBYOMGUSA-N phenyl(114C)methanol Chemical compound O[14CH2]C1=CC=CC=C1 WVDDGKGOMKODPV-ZQBYOMGUSA-N 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- IEQIEDJGQAUEQZ-UHFFFAOYSA-N phthalocyanine Chemical compound N1C(N=C2C3=CC=CC=C3C(N=C3C4=CC=CC=C4C(=N4)N3)=N2)=C(C=CC=C2)C2=C1N=C1C2=CC=CC=C2C4=N1 IEQIEDJGQAUEQZ-UHFFFAOYSA-N 0.000 description 1
- 238000005554 pickling Methods 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920000137 polyphosphoric acid Polymers 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- PGQFNABEWLPOEG-UHFFFAOYSA-N prop-1-ene;sulfuryl diisocyanate Chemical compound CC=C.O=C=NS(=O)(=O)N=C=O PGQFNABEWLPOEG-UHFFFAOYSA-N 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 230000002940 repellent Effects 0.000 description 1
- 239000005871 repellent Substances 0.000 description 1
- 230000001850 reproductive effect Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 239000012266 salt solution Substances 0.000 description 1
- 238000005488 sandblasting Methods 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 235000019333 sodium laurylsulphate Nutrition 0.000 description 1
- 229910000162 sodium phosphate Inorganic materials 0.000 description 1
- 229910052938 sodium sulfate Inorganic materials 0.000 description 1
- 239000011877 solvent mixture Substances 0.000 description 1
- 238000011272 standard treatment Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- IIACRCGMVDHOTQ-UHFFFAOYSA-N sulfamic acid Chemical compound NS(O)(=O)=O IIACRCGMVDHOTQ-UHFFFAOYSA-N 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- ISIJQEHRDSCQIU-UHFFFAOYSA-N tert-butyl 2,7-diazaspiro[4.5]decane-7-carboxylate Chemical compound C1N(C(=O)OC(C)(C)C)CCCC11CNCC1 ISIJQEHRDSCQIU-UHFFFAOYSA-N 0.000 description 1
- 150000003568 thioethers Chemical class 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- RYFMWSXOAZQYPI-UHFFFAOYSA-K trisodium phosphate Chemical compound [Na+].[Na+].[Na+].[O-]P([O-])([O-])=O RYFMWSXOAZQYPI-UHFFFAOYSA-K 0.000 description 1
- 229910000406 trisodium phosphate Inorganic materials 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
- 239000000080 wetting agent Substances 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D11/00—Electrolytic coating by surface reaction, i.e. forming conversion layers
- C25D11/02—Anodisation
- C25D11/04—Anodisation of aluminium or alloys based thereon
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41N—PRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
- B41N3/00—Preparing for use and conserving printing surfaces
- B41N3/03—Chemical or electrical pretreatment
- B41N3/034—Chemical or electrical pretreatment characterised by the electrochemical treatment of the aluminum support, e.g. anodisation, electro-graining; Sealing of the anodised layer; Treatment of the anodic layer with inorganic compounds; Colouring of the anodic layer
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D11/00—Electrolytic coating by surface reaction, i.e. forming conversion layers
- C25D11/02—Anodisation
- C25D11/04—Anodisation of aluminium or alloys based thereon
- C25D11/06—Anodisation of aluminium or alloys based thereon characterised by the electrolytes used
- C25D11/08—Anodisation of aluminium or alloys based thereon characterised by the electrolytes used containing inorganic acids
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S205/00—Electrolysis: processes, compositions used therein, and methods of preparing the compositions
- Y10S205/921—Electrolytic coating of printing member, other than selected area coating
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S428/00—Stock material or miscellaneous articles
- Y10S428/922—Static electricity metal bleed-off metallic stock
- Y10S428/9335—Product by special process
- Y10S428/934—Electrical process
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/25—Web or sheet containing structurally defined element or component and including a second component containing structurally defined particles
- Y10T428/256—Heavy metal or aluminum or compound thereof
- Y10T428/257—Iron oxide or aluminum oxide
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/26—Web or sheet containing structurally defined element or component, the element or component having a specified physical dimension
- Y10T428/269—Web or sheet containing structurally defined element or component, the element or component having a specified physical dimension including synthetic resin or polymer layer or component
Definitions
- the invention relates to the use of an anodic oxidation process for aluminum, which is used as a carrier material for offset printing plates, using an aqueous electrolyte based on phosphoric acid.
- Carrier materials for offset printing plates are provided either by the consumer directly or by the manufacturer of precoated printing plates on one or both sides with a radiation (light) sensitive layer (reproduction layer), with the help of which a printing image is generated in a photomechanical way.
- the layer support After a printing form has been produced from the printing plate, the layer support carries the image areas which will guide the color during later printing and at the same time forms the hydrophilic image background for the lithographic printing process at the areas which are free of image (non-image areas) during later printing.
- Aluminum is particularly often used as a substrate, which is roughened on the surface by known methods by dry brushing, wet brushing, sandblasting, chemical and / or electrochemical treatment.
- electrochemically roughened substrates in particular are subjected to an anodization step to build up a thin oxide layer.
- electrolytes such as H 2 S0 4 , H 3 P0 4 , H 2 C 2 0 4 , H 3 BO 3 , amidosulfonic acid, sulfosuccinic acid, sulfosalicylic acid or mixtures thereof.
- the oxide layers built up in these electrolytes or electrolyte mixtures differ in structure, layer thickness and resistance to chemicals.
- aqueous H2SO 4 or H 3 P0 4 solutions are used.
- Aluminum oxide layers produced in aqueous electrolytes containing H 2 S0 4 are amorphous and usually have a layer weight of about 0.5 to 10 g / m 2 in offset printing plates, corresponding to a layer thickness of about 0.15 to 3.0 ⁇ m.
- a disadvantage of the use of such an anodized support material, especially for offset printing plates is the relatively low resistance of the oxide layers produced in H 2 S0 4 electrolytes to alkaline solutions, such as are increasingly being used, for example, in the processing of presensitized offset printing plates, preferably in time appropriate developer solutions for irradiated negative or in particular positive-working radiation-sensitive layers.
- these aluminum oxide layers often tend to more or less irreversible adsorption of substances from the applied reproduction layers, which can lead, for example, to a coloration of the oxide layers (“fogging”).
- oxide layers produced in H 3 P0 4 are often more resistant to alkaline media than oxide layers produced in an electrolyte based on H 2 S0 4 solution; they also have some other advantages such as a lighter surface, better water flow or low adsorption of dyes (“fog” in the non-image areas), but they also have significant disadvantages.
- oxide layer weights of up to about 1.0 g / m 2 and a maximum of up to about 1.5 g / m 2 can be produced, a layer thickness that is naturally less Protection against mechanical abrasion is provided by a thicker oxide layer made in an H 2 S0 4 electrolyte.
- the object of the present invention is therefore to propose the use of a method for the anodic oxidation of materials for the production of carrier materials for printing plates, as a result of which work can be carried out relatively quickly in a modern belt system and without great outlay in terms of apparatus and process technology, and carrier materials are produced which are high Have oxide weights that are characterized by an increased resistance to alkaline media and by very good mechanical stability.
- the invention is based on the use of a process for the anodic oxidation of plate, foil or tape-shaped materials for the production of carrier materials for printing plates from mechanically, chemically and / or electrochemically roughened aluminum or one of its alloys in an aqueous electrolyte containing H 3 P0 4 and AI 3 + - ions.
- the invention consists in that in an aqueous, sulfate-free electrolyte containing 25 to 500 g / l of H 3 PO 4 and at least 5 g / l of Al 3+ ions for a period of 5 to 500 s at a Current density of 1 to 30 A / dm 2 and a temperature of 35 to 95 ° C anodized.
- these values are: 50 to 150 g / i of H 3 PO 4 , 10 to 20 g / l of Al 3 + ions, 10 to 300 s, 2 to 20 A / dm 2 and 40 to 75 ° C.
- the concentration of the aqueous electrolyte is adjusted so that 5 to 15 parts by weight of H 3 PO 4 come to 1 part by weight of Al 3 + ions.
- the aqueous electrolyte preferably contains a salt of aluminum with a phosphorus oxo anion, in particular an aluminum salt of orthophosphoric acid (H 3 PO 4 ), as the Al 3+ ion source.
- the upper limit of the concentration of Al 3 + ions is determined by the respective saturation of the aqueous electrolyte with aluminum salt.
- the concentration ranges of the electrolyte components are checked at regular intervals, since they are of crucial importance for an optimal process, and the electrolyte is then regenerated discontinuously or continuously.
- the use of the method itself can be carried out batchwise or in particular continuously. Good electrolyte circulation is preferred in the practice of the invention. This can be generated by stirring or pumping around the electrolyte.
- the electrolyte In the case of continuous operation, care must be taken that the electrolyte is as parallel as possible to the strip to be treated under turbulent flow at high speed while ensuring good material and heat levels congestion is led.
- the flow rate of the electrolyte relative to the strip is then expediently more than 0.3 m / sec.
- Direct current is used in particular as the type of current, however alternating current or a combination of these types of current (e.g. direct current with superimposed alternating current) can also be used.
- the voltages are generally between 20 and 100 V.
- the oxide layer weight to be achieved according to the invention increases with increasing aluminum salt concentration and with increasing voltage. While at concentrations of less than 5 g / I of Al 3+ ions, at voltages of up to 30 V and exposure times of up to 150 oxide layer weights of up to about 0.8 g / m 2 can be achieved, higher AI 3 + - ion concentrations surprisingly build up oxide layer weights of even over 3 g / m 2 , this can also be achieved if temperatures above 40 ° C are used.
- the highest oxide layer growth when using the aforementioned phosphoroxo anions is generally achieved with AIP0 4 ;
- the oxide layer weights and thicknesses to be achieved can then surprisingly be in the range of an oxide produced in an electrolyte containing H 2 SO 4 .
- the oxide layer's weight also increases the resistance of the oxide layer to mechanical abrasion.
- the correction contrast due to corrections, the appearance of light areas on a tinted background
- the “fog formation are largely independent of the Al 3+ ion concentration.
- the mechanical abrasion values generally become more favorable.
- the oxide layers obtained in this way combine all the advantages known per se from supports anodized in phosphoric acid, such as, for. B. a bright color, a very good alkali resistance and low tendency to fog with the advantage of a support anodized in sulfuric acid, which consists in its high oxide layer weight and the associated favorable values of mechanical abrasion.
- Suitable base materials for the material to be oxidized according to the invention include those made of aluminum or one of its alloys, which have, for example, a content of more than 98.5% by weight of Al and proportions of Si, Fe, Ti, Cu and Zn.
- These aluminum carrier materials are still, optionally after a preliminary cleaning, mechanically (e.g. by brushing and / or with abrasive treatments) and electrochemically (e.g. by AC treatment in aqueous HCI, HN0 3 or in salt solutions) or only electrochemically roughened. All process steps can be carried out batchwise, but they are preferably carried out continuously.
- the process parameters are in the following ranges: the temperature of the electrolyte between 20 and 60 ° C., the active substance (acid, salt) concentration between 2 and 100 g / 1 (in the case of salts also higher), the current density between 15 and 250 A / dm 2 , the residence time between 3 and 100 and the electrolyte flow rate on the surface of the workpiece to be treated between 5 and 100 cm / s; AC is usually used as the type of current, but modified types of current such as AC with different amplitudes of the current strength are also possible for the anode and cathode currents.
- the average roughness depth R z of the roughened surface is in the range from about 1 to 15 ⁇ m.
- the roughness depth is determined in accordance with DIN 4768 in the version from October 1970, the roughness depth R z is then the arithmetic mean of the individual roughness depths of five contiguous single measurement sections.
- Pre-cleaning includes, for example, treatment with aqueous NaOH solution with or without degreasing agent and / or complexing agents, trichlorethylene, acetone, methanol or other commercially available aluminum stains.
- the roughening or, in the case of several roughening stages, also between the individual stages, an abrasive treatment can additionally be carried out, in particular a maximum of 2 g / m 2 being removed (up to 5 g / m 2 between the stages);
- aqueous solutions of alkali metal hydroxide or aqueous solutions of alkaline salts or aqueous acid solutions based on HN0 3 , H 2 SO 4 or H 3 PO 4 are used as abrasive solutions.
- non-electrochemical treatments are also known which only have a rinsing and / or cleaning effect and, for example, for removing deposits ( «Schmant») formed during roughening or simply for removing electrolyte residues serve ;
- dilute aqueous alkali hydroxide solutions or water are used for these purposes.
- the stage of anodic oxidation of the aluminum support material can also be followed by one or more post-treatment stages, although this is often not necessary, particularly in the present process.
- These post-treatment stages serve in particular to additionally increase the hydrophilicity of the aluminum oxide layer, which is often sufficient, while at least the other known properties of this layer are retained.
- the materials produced according to the invention are preferably used as supports for offset printing plates, ie it is used either by the manufacturer of presensitized printing plates or directly by Consumers applied a radiation-sensitive coating to the carrier material on one or both sides.
- all layers are suitable as radiation (light) sensitive layers which, after irradiation (exposure), optionally with subsequent development and / or fixation, provide an image-like area from which printing can take place.
- photoconductive layers such as z. B. in DE-C 11 17 391, 15 22 497, 15 72 312, 23 22 046 and 23 22 047 are described, applied to the carrier materials produced according to the invention, whereby highly light-sensitive, electrophotographic printing plates are formed.
- coated offset printing plates obtained from the carrier materials produced by the process according to the invention are converted into the desired printing form in a known manner by imagewise exposure or irradiation and washing out of the non-image areas with a developer, for example an aqueous alkaline developer solution.
- a developer for example an aqueous alkaline developer solution.
- a friction wheel is guided over the surface of an uncoated plate piece and the mass loss of the surface per unit area is determined (based on a standard treatment time).
- a bright rolled aluminum sheet with a thickness of 0.3 mm is degreased with an aqueous alkaline pickling solution at a temperature of 50 to 70 ° C.
- the electrochemical roughening of the aluminum surface takes place with alternating current in an HCI-containing electrolyte.
- the subsequent anodic oxidation is carried out in an aqueous electrolyte containing 150 g / l of H 3 PO 4 .
- Table 1 contains the process parameters and the results of the measurements of the surface properties.
- the anodic oxidation is carried out with direct current at a voltage of approximately 35 to 45 V.
- the parameters of the surface properties, in particular the weight per unit area, are of a magnitude that the electrolyte has without the addition of Al 3+ - correspond to ions.
- the printing plate produced in this way can be developed quickly and free of fog.
- the print run with a printing form produced in this way is 150,000.
- a carrier material produced in accordance with Comparative Example V9 and coated with the same formulation can only be developed under difficult conditions.
- a yellow haze may remain in the non-image areas after development, possibly caused by adhering particles of the diazonium compound. If a carrier material according to comparative example V3 is used, then after printing about 90,000 prints, a clear gloss is found in the non-image areas, which increases with increasing circulation. After 100,000 prints, the print quality has dropped to a level that is no longer accepted in practice.
- the printing form obtained is perfect in terms of copying and printing technology and has a very good contrast after exposure, the print run is 150,000.
- a corresponding plate made from the carrier material of comparative example V10 shows a blue haze in the non-image areas. With prolonged exposure to the developer, there is a clear light-dark shading in the non-image areas, which indicates an attack by the developer solution of the oxide.
- the print run of the plate in a printing press is 170,000.
- the copying layer adheres significantly less.
- An aluminum sheet prepared according to the information in Example 2 is, in a further treatment step (additional hydrophilization), in a 0.2% aqueous solution of polyvinylphos phonic acid immersed at 50 ° C for 20 sec. After drying, the support material additionally hydrophilized in this way is further processed as described in Example 10, it being possible to further improve the ink-repelling effect of the non-image areas.
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Printing Plates And Materials Therefor (AREA)
- Photosensitive Polymer And Photoresist Processing (AREA)
Claims (5)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19843413899 DE3413899A1 (de) | 1984-04-13 | 1984-04-13 | Verfahren zur anodischen oxidation von aluminium und dessen verwendung als traegermaterial fuer offsetdruckplatten |
DE3413899 | 1984-04-13 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0161461A2 EP0161461A2 (fr) | 1985-11-21 |
EP0161461A3 EP0161461A3 (en) | 1986-07-30 |
EP0161461B1 true EP0161461B1 (fr) | 1989-12-13 |
Family
ID=6233442
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP85104072A Expired EP0161461B1 (fr) | 1984-04-13 | 1985-04-03 | Procédé d'oxydation anodique d'aluminium et son application comme matériau de support pour plaques d'impression offset |
Country Status (8)
Country | Link |
---|---|
US (1) | US4608131A (fr) |
EP (1) | EP0161461B1 (fr) |
JP (1) | JPS60236795A (fr) |
CN (1) | CN85102958A (fr) |
CA (1) | CA1236421A (fr) |
DE (2) | DE3413899A1 (fr) |
ES (1) | ES8606539A1 (fr) |
ZA (1) | ZA852736B (fr) |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6282089A (ja) * | 1985-10-04 | 1987-04-15 | Fuji Photo Film Co Ltd | 平版印刷版用支持体の製造方法 |
US4647346A (en) * | 1985-10-10 | 1987-03-03 | Eastman Kodak Company | Anodized aluminum support, method for the preparation thereof and lithographic printing plate containing same |
JPS63145796A (ja) * | 1986-12-09 | 1988-06-17 | Sumitomo Light Metal Ind Ltd | アルミニウム材料の塗装前処理方法 |
GB8703376D0 (en) * | 1987-02-13 | 1987-03-18 | Vickers Plc | Printing plate precursors |
JP3296543B2 (ja) * | 1996-10-30 | 2002-07-02 | スズキ株式会社 | めっき被覆アルミニウム合金、及びそのシリンダーブロック、めっき処理ライン、めっき方法 |
US5906909A (en) * | 1997-01-06 | 1999-05-25 | Presstek, Inc. | Wet lithographic printing constructions incorporating metallic inorganic layers |
CN102485966A (zh) * | 2010-12-06 | 2012-06-06 | 深圳市鹏桑普太阳能股份有限公司 | 吸光涂层生产中基材铝阳极氧化膜制备工艺 |
IT1406517B1 (it) * | 2011-02-11 | 2014-02-28 | Edk S R L | Procedimento elettrochimico per la decorazione di superficie in alluminio |
Family Cites Families (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3511661A (en) * | 1966-07-01 | 1970-05-12 | Eastman Kodak Co | Lithographic printing plate |
GB1244723A (en) * | 1967-11-15 | 1971-09-02 | Howson Algraphy Ltd | Improvements in or relating to presensitised lithographic printing plates |
US3672972A (en) * | 1970-03-23 | 1972-06-27 | Kaiser Aluminium Chem Corp | Method for forming anodic oxide coatings having improved adhesive properties |
US4105511A (en) * | 1973-07-04 | 1978-08-08 | Kansai Paint Company, Limited | Process for treating the surface of aluminum or aluminum alloy |
JPS5414579B2 (fr) * | 1973-09-12 | 1979-06-08 | ||
JPS50113303A (fr) * | 1974-02-22 | 1975-09-05 | ||
US3943039A (en) * | 1974-10-08 | 1976-03-09 | Kaiser Aluminum & Chemical Corporation | Anodizing pretreatment for nickel plating |
JPS5230503A (en) * | 1975-09-01 | 1977-03-08 | Mitsubishi Chem Ind | Method of making aluminium plate material for lithographic printing |
US4110147A (en) * | 1976-03-24 | 1978-08-29 | Macdermid Incorporated | Process of preparing thermoset resin substrates to improve adherence of electrolessly plated metal deposits |
DE2811396A1 (de) * | 1978-03-16 | 1979-09-27 | Hoechst Ag | Verfahren zur anodischen oxidation von aluminium und dessen verwendung als druckplatten-traegermaterial |
DE2836803A1 (de) * | 1978-08-23 | 1980-03-06 | Hoechst Ag | Verfahren zur anodischen oxidation von aluminium und dessen verwendung als druckplatten-traegermaterial |
US4409504A (en) * | 1979-06-04 | 1983-10-11 | Oil Dynamics, Inc. | Tandem connected submersible oil well pump motors |
US4277555A (en) * | 1979-10-12 | 1981-07-07 | Howard A. Fromson | Aluminum lithographic plate with visible image and process |
DE3168161D1 (en) * | 1980-09-26 | 1985-02-21 | Hoechst Co American | Process for the anodic oxidation of aluminium and its use as a bearer of printing plates |
GB2088901B (en) * | 1980-10-23 | 1983-12-07 | Vickers Ltd | Anodised aluminium sheet for lithographic printing plate production |
-
1984
- 1984-04-13 DE DE19843413899 patent/DE3413899A1/de not_active Withdrawn
-
1985
- 1985-04-03 DE DE8585104072T patent/DE3574743D1/de not_active Expired - Fee Related
- 1985-04-03 EP EP85104072A patent/EP0161461B1/fr not_active Expired
- 1985-04-09 CA CA000478562A patent/CA1236421A/fr not_active Expired
- 1985-04-10 US US06/721,753 patent/US4608131A/en not_active Expired - Lifetime
- 1985-04-11 ES ES542162A patent/ES8606539A1/es not_active Expired
- 1985-04-12 ZA ZA852736A patent/ZA852736B/xx unknown
- 1985-04-12 JP JP60076860A patent/JPS60236795A/ja active Granted
- 1985-04-19 CN CN198585102958A patent/CN85102958A/zh active Pending
Also Published As
Publication number | Publication date |
---|---|
ES8606539A1 (es) | 1986-04-16 |
DE3574743D1 (de) | 1990-01-18 |
CN85102958A (zh) | 1986-12-10 |
DE3413899A1 (de) | 1985-10-17 |
ZA852736B (en) | 1985-11-27 |
CA1236421A (fr) | 1988-05-10 |
JPH0534158B2 (fr) | 1993-05-21 |
JPS60236795A (ja) | 1985-11-25 |
EP0161461A3 (en) | 1986-07-30 |
ES542162A0 (es) | 1986-04-16 |
US4608131A (en) | 1986-08-26 |
EP0161461A2 (fr) | 1985-11-21 |
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