EP0106003A1 - Device for producing gypsum building panels - Google Patents
Device for producing gypsum building panels Download PDFInfo
- Publication number
- EP0106003A1 EP0106003A1 EP82830260A EP82830260A EP0106003A1 EP 0106003 A1 EP0106003 A1 EP 0106003A1 EP 82830260 A EP82830260 A EP 82830260A EP 82830260 A EP82830260 A EP 82830260A EP 0106003 A1 EP0106003 A1 EP 0106003A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- panels
- gypsum
- bars
- cores
- production
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/10—Moulds with means incorporated therein, or carried thereby, for ejecting or detaching the moulded article
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/16—Moulds for making shaped articles with cavities or holes open to the surface, e.g. with blind holes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/24—Unitary mould structures with a plurality of moulding spaces, e.g. moulds divided into multiple moulding spaces by integratable partitions, mould part structures providing a number of moulding spaces in mutual co-operation
- B28B7/241—Detachable assemblies of mould parts providing only in mutual co-operation a number of complete moulding spaces
Definitions
- the invention concerns a new device applied in installations for the production of gypsum panels used in construction to build dividing walls, partitions and the like.
- the aim of this invention is the realization of a device for the construction of bored out gypsum panels, eventually with internal brick structure, very perfect structurally with no loss of production.
- This aim is achieved according to the invention with a pushing device which rises joined with the bars or cores for the first section of the modular form until the bar-carrying rods or braces strike against the dividing of the form and so stop the cores from rising, while the lower slab can then be slid with respect to said cores and continues to rise, detaching the panels formed from the vertical cores and so allowing the complete pack of panels built to be held by the clamps, with no force required to remove and extract them from the vertical cores, thus preventing any deformation.
- said vertical bars or cores are slightly conical to facilitate detachment of the inner walls of the boxes in the panels from the side walls of the cores themselves.
- the figures show the parallelepiped 1, fed by a gypsum producing installation of known type, subdivided by the inner walls 2, into several parallelepiped spaces 12 where, when the gypsum is poured, panels-9 are formed, eventually around bored out bricks which are placed manually by turns in each of said spaces 12, so as to coincide the cavities of said bricks with the vertical bars or cores 3.
- the invention is characterized by the presence of hydraulic piston 4 which, in being raised up, drags along both the vertical cores 3 and the lower molded slabs 6, until it hits the bar-carrying rods or braces 7 against the lower dividing walls 5 of the form 1, to stop bars 3 which by sliding inside the body of said bars, pull up the gypsum panels 9, extracting them from the bars 3 around which they formed, to release them from both the form and the bars themselves.
- the moveable comb 8 operated after each cast of the lateral pistons 10, forms the groove shape 11 in the upper part of each panel 9 while the lower slabs 6, with their support molding realize the lower part, and the shapes of the inner sides of the parallelepiped space 12 complete the perimetral molding, according to the aim of realizing panels shaped with a complete perimetral groove.
- Said upper shape 11 presents, in correspondnece with the points 13 of each vertical bar 3 a minimum thickness of gypsum so that, when the lower slabs 6 slide, raised by the hydraulic piston device 4 with respect to the slightly conical alteral surface of said bars 3, detaching said points 13 from said upper shape 11 and so creating a depression, the same external atmoshperic pressure fractures said minimum thickness of gypsum on the top of the panels so that air enters the cavities 14 already formed vertically in the panels themselves, to facilitate relative sliding and so definitive extraction of the pack of panels 9 from the cores 3 and the form 1.
- the frame 15 and the upper and lower baskets 16 and 16' complete the installation.
- the invention provides for the presence of a lower shoulder of the supports of cores 3 when they come back down for a new work cycle, so that the points 13 of bars 3 themselves are perfectly aligned with the upper edge of the panels.
Abstract
Device installed in installations for the production of gypsum building panels consisting of a hydraulic piston 4 which raises vertical bars or cores 3 contemporaneously with the respective lower slabs 6 with respect to form 1 containing the panels 9, until said bars 3 hit a shoulder and are stopped at the end, while said slabs 6 continue to rise extracting said panels 9 from said bars 3, thus facilitating final extraction and preventing any deformation.
Description
- The invention concerns a new device applied in installations for the production of gypsum panels used in construction to build dividing walls, partitions and the like.
- These installations are known to consist of reservoirs and mixers for gypsum and water, which dump the compound into containers or forms parallelepiped in structure equipped with several series of metal sep- arating walls and eventually with various cylindrical cores or vertical bars, around which the gypsum solidifies so that when a pushing device raises the lower supports to which the bars are joined from the bottom of said form toward the top, with the relative panels shaped around the bars themselves, the packs of all the panels formed may be extracted by means of a clamp and eventually placed in storage.
- However, these known installations have, among others, the severe disadvantage that they over violently strain the structure of the gypsum panels when, before they are completely solidfied, to shorten production times, they are raised by the pushing device which rises with respect to the form with all the cores joined to it, leading to mechanical compression of the lower part of the panels as well as their possible weakening when said panels, held with the clamp, must be extracted from the cores which remain inserted until they are completely removed from the form. For these reasons some panels are occasionally deformed and even broken, with evident production losses.
- The aim of this invention is the realization of a device for the construction of bored out gypsum panels, eventually with internal brick structure, very perfect structurally with no loss of production.
- This aim is achieved according to the invention with a pushing device which rises joined with the bars or cores for the first section of the modular form until the bar-carrying rods or braces strike against the dividing of the form and so stop the cores from rising, while the lower slab can then be slid with respect to said cores and continues to rise, detaching the panels formed from the vertical cores and so allowing the complete pack of panels built to be held by the clamps, with no force required to remove and extract them from the vertical cores, thus preventing any deformation.
- To achieve this same end, said vertical bars or cores are slightly conical to facilitate detachment of the inner walls of the boxes in the panels from the side walls of the cores themselves.
- The advantages of the device according to the invention are considerable:
- - panel production is rapid and waste-free;
- - the panels are strong and free of structural defects;
- - bored panels made entirely of gypsum may be realized, or ones with an internal structure of brick, consisting of bored bricks of any size, commonly
- .. known as paving slabs, which are placed in the forms and covered externally and internally with gypsum leaving the central openings corresponding to the bars of the installation empty, the latter being inserted in the cavities in the bricks themselves before the gypsum is poured;
- - panels of any size may be produced by changing the internal subdivision of the form using metal walls.
- The invention will be described below in a purely exemplificative preferred embodiment, shown in the attached figures showing, respectively:
- - figure 1, an axonometric view of the complete installation for the production of gypsum panels;
- - figures 2, 3, 4, the succession of operating phases of the pushing device;
- - figure 5, a variant of the form for producing twice as many panels of half the size;
- - figure 6, the axonometric view of a lower molding slab;
- - figures 7, 8, respectively, the vertical view of the device pushing a vertical bar or core, and the lateral schematization of the device for moving the bar-carrying basket.
- In detail, the figures show the
parallelepiped 1, fed by a gypsum producing installation of known type, subdivided by the inner walls 2, into severalparallelepiped spaces 12 where, when the gypsum is poured, panels-9 are formed, eventually around bored out bricks which are placed manually by turns in each ofsaid spaces 12, so as to coincide the cavities of said bricks with the vertical bars orcores 3. - The invention is characterized by the presence of hydraulic piston 4 which, in being raised up, drags along both the
vertical cores 3 and the lowermolded slabs 6, until it hits the bar-carrying rods orbraces 7 against the lower dividing walls 5 of theform 1, to stopbars 3 which by sliding inside the body of said bars, pull up the gypsum panels 9, extracting them from thebars 3 around which they formed, to release them from both the form and the bars themselves. - It is evident that the
moveable comb 8, operated after each cast of thelateral pistons 10, forms thegroove shape 11 in the upper part of each panel 9 while thelower slabs 6, with their support molding realize the lower part, and the shapes of the inner sides of theparallelepiped space 12 complete the perimetral molding, according to the aim of realizing panels shaped with a complete perimetral groove. - Said
upper shape 11 presents, in correspondnece with thepoints 13 of each vertical bar 3 a minimum thickness of gypsum so that, when thelower slabs 6 slide, raised by the hydraulic piston device 4 with respect to the slightly conical alteral surface of saidbars 3, detaching saidpoints 13 from saidupper shape 11 and so creating a depression, the same external atmoshperic pressure fractures said minimum thickness of gypsum on the top of the panels so that air enters thecavities 14 already formed vertically in the panels themselves, to facilitate relative sliding and so definitive extraction of the pack of panels 9 from thecores 3 and theform 1. Theframe 15 and the upper andlower baskets 16 and 16' complete the installation. - Of course, the invention provides for the presence of a lower shoulder of the supports of
cores 3 when they come back down for a new work cycle, so that thepoints 13 ofbars 3 themselves are perfectly aligned with the upper edge of the panels. - As a variant, by introducing a central separating wall 14' in each
space 12 of theform 1, twice as many panels may be produced of half the size. - Of course, while the principle of the invention remains unchanged, the forms of realization and the details of construction may be varied widely from the described and illustrated here, without going beyond the bounds of the present invention.
Claims (5)
1. Device for the production of gypsum panels able to rise joined with the bars or cores for the first section of the modular form until the bar-carrying rods or braces strike against the dividing walls of the form and so stop the cores from rising, while the lower slab can then be slid with respect to said cores and continues to rise, detaching the panels formed from the vertical cores and so allowing the complete pack of panels built to be held by the clamps, with no force required to remove and extract them from the vertical cores, thus preventing any deformation.
2. Device for the production of gypsum building panels as claimed in claim 1 characterized by the presence of hydraulic piston 4 which, in being raised up, drags along both the vertical cores 3 and the lower molded slabs 6, until it hits the bar-carrying rods or braces 7 against the lower dividing walls 5 of the form 1, to stop bars 3 which by sliding inside the body of said bars, pull up the gypsum panels 9, extracting them from the bars 3 around which they formed, to release them from both the form and the bars themselves.
3. Device for the production of gypsum building panels as claimed in the preceding claims characterized by the presence of moveable comb 8, operated after each cast of the lateral pistons 10, to form the groove shape 11 in the upper part of each panel 9 while the lower slabs 6, with their support molding, realize the lower part, and the shapes of the inner sides of the parallelepiped space 12 complete the perimetral molding, according to the aim of realizing panels formed with a complete perimetral groove.
4. Device for the production of gypsum building panels as-claimed in the preceding claims characterized by the fact that upper shape 11 presents, in correspondence with the points 13 of each vertical bar 3 a minimum thickness of gypsum so that, when the lower slabs 6 slide, raised by the hydraulic piston device 4 with respect to the slightly conical lateral surface of said bars 3, detaching said points 13 from said upper shape 11 and so creating a depression, the same external atmospheric pressure fractures said minimum thickness of gypsum on the top of the panels so that air enters the cavities 14 already formed vertically in the panels themselves to facilitate relative sliding and so definitive extraction of the pack of panels 9 from the cores 3 and the form 1.
5. Device for the production of gypsum panels as claimed in the preceding claims characterized by the fact that introducing a central separating wall 14' in each space 12 of the form 1, twice as many panels may produced of half the size.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP82830260A EP0106003A1 (en) | 1982-10-19 | 1982-10-19 | Device for producing gypsum building panels |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP82830260A EP0106003A1 (en) | 1982-10-19 | 1982-10-19 | Device for producing gypsum building panels |
Publications (1)
Publication Number | Publication Date |
---|---|
EP0106003A1 true EP0106003A1 (en) | 1984-04-25 |
Family
ID=8190135
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP82830260A Withdrawn EP0106003A1 (en) | 1982-10-19 | 1982-10-19 | Device for producing gypsum building panels |
Country Status (1)
Country | Link |
---|---|
EP (1) | EP0106003A1 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ES2165330A1 (en) * | 2000-07-13 | 2002-03-01 | Arcadio Jose Antonio Martin | Method for removing moldings from stucco molds and corresponding stucco molding removal machine. |
EP2460632A1 (en) * | 2010-12-06 | 2012-06-06 | Societe D'etude Et Construction Mecanique Generale Et D'automatisme (Secma) | Casting table and checkers for producing a tile mould or accessory |
DE102015010522A1 (en) * | 2015-08-13 | 2017-02-16 | Grenzebach Bsh Gmbh | Apparatus and method for the production of solid and hollow gypsum wall elements in rapid change |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB191127906A (en) * | 1910-11-17 | 1912-04-04 | Improvements in Machines for Making Artificial Stones, Blocks, and the like. | |
US1458551A (en) * | 1920-03-20 | 1923-06-12 | John Nichols | Metal mold for concrete blocks |
DE519609C (en) * | 1931-03-02 | Albert Behnisch | Device for the production of hollow stones with non-continuous hollow | |
GB969373A (en) * | 1962-03-21 | 1964-09-09 | Whittaker & Co Ltd C | Improvements in brick making machines |
GB970595A (en) * | 1962-01-11 | 1964-09-23 | Harbison Walker Refractiries C | Machine for making perforated bricks |
FR2331429A1 (en) * | 1975-11-17 | 1977-06-10 | Gips Union Ag | Vertical moulding process for panel - has bottom buffers raised to spill material through top grille before knocking out |
-
1982
- 1982-10-19 EP EP82830260A patent/EP0106003A1/en not_active Withdrawn
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE519609C (en) * | 1931-03-02 | Albert Behnisch | Device for the production of hollow stones with non-continuous hollow | |
GB191127906A (en) * | 1910-11-17 | 1912-04-04 | Improvements in Machines for Making Artificial Stones, Blocks, and the like. | |
US1458551A (en) * | 1920-03-20 | 1923-06-12 | John Nichols | Metal mold for concrete blocks |
GB970595A (en) * | 1962-01-11 | 1964-09-23 | Harbison Walker Refractiries C | Machine for making perforated bricks |
GB969373A (en) * | 1962-03-21 | 1964-09-09 | Whittaker & Co Ltd C | Improvements in brick making machines |
FR2331429A1 (en) * | 1975-11-17 | 1977-06-10 | Gips Union Ag | Vertical moulding process for panel - has bottom buffers raised to spill material through top grille before knocking out |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ES2165330A1 (en) * | 2000-07-13 | 2002-03-01 | Arcadio Jose Antonio Martin | Method for removing moldings from stucco molds and corresponding stucco molding removal machine. |
EP2460632A1 (en) * | 2010-12-06 | 2012-06-06 | Societe D'etude Et Construction Mecanique Generale Et D'automatisme (Secma) | Casting table and checkers for producing a tile mould or accessory |
FR2968236A1 (en) * | 2010-12-06 | 2012-06-08 | Etude Et Construction Mecanique Generale Et D Automatisme Soc D | CASTING AND STACKING TABLE FOR PRODUCING A TILE MOLD OR ACCESSORY |
DE102015010522A1 (en) * | 2015-08-13 | 2017-02-16 | Grenzebach Bsh Gmbh | Apparatus and method for the production of solid and hollow gypsum wall elements in rapid change |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN105459247B (en) | Building block manufacturing method and building block manufacturing device | |
CN207415642U (en) | A kind of lightweight wall plate molding machine | |
EP0106003A1 (en) | Device for producing gypsum building panels | |
EP3597385B1 (en) | Mould for concrete blocks with (large) level differences, such as kerbstones/blocks/lock stones with or without cavities/drain | |
US3163910A (en) | Septic tank forms | |
EP0999021A2 (en) | Pressure casting line for sanitary articles, and relative mould | |
GB2031331A (en) | Method and apparatus for producing reinforced concrete panels | |
US6279867B1 (en) | Multi-part form of a mold for forming a containment member for molten metal | |
CN208497274U (en) | Precast shear wall mold | |
CN210082025U (en) | Nickel steel slag brick making device | |
US798797A (en) | Mold for forming concrete receptacles. | |
CN219650190U (en) | Building precast slab pouring die | |
CN202185961U (en) | Occupied wallboard forming equipment | |
RU2097509C1 (en) | Shifted formwork mould for erection of wall blocks | |
CN111745787A (en) | Heat-insulating composite wear-resistant brick production is with suppression forming device | |
RU2040399C1 (en) | Mould for making hollow concrete blocks | |
CN215790681U (en) | Concrete prefabricated component pouring equipment | |
CN111482555A (en) | High-efficient one goes out many valve caps sand box mould | |
US4439131A (en) | Apparatus for producing concrete elements of high dimensional accuracy | |
GB2208623A (en) | Concrete posts | |
CN215660889U (en) | Mould for producing and manufacturing concrete building block | |
CN211438068U (en) | Sewer drainage well lid pouring device | |
CN218365426U (en) | Cement pouring plate | |
CN214520963U (en) | High-efficient shedder of impervious experiment piece of concrete | |
RU2021111C1 (en) | Multiple-cavity cassette-type mold for manufacturing articles from constructional mixtures |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
|
AK | Designated contracting states |
Designated state(s): AT BE CH DE FR GB IT LI NL SE |
|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE APPLICATION IS DEEMED TO BE WITHDRAWN |
|
18D | Application deemed to be withdrawn |
Effective date: 19841227 |
|
RIN1 | Information on inventor provided before grant (corrected) |
Inventor name: MENICHINI, CARLO Inventor name: BAVARELLI, PAOLO Inventor name: NASONI, PIETRO |