EP0081496B1 - Industrialized metallic multi-storey building system with elements finished at the work-shop - Google Patents

Industrialized metallic multi-storey building system with elements finished at the work-shop Download PDF

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Publication number
EP0081496B1
EP0081496B1 EP82900926A EP82900926A EP0081496B1 EP 0081496 B1 EP0081496 B1 EP 0081496B1 EP 82900926 A EP82900926 A EP 82900926A EP 82900926 A EP82900926 A EP 82900926A EP 0081496 B1 EP0081496 B1 EP 0081496B1
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EP
European Patent Office
Prior art keywords
modules
floor
module
pillar
bolting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
EP82900926A
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German (de)
French (fr)
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EP0081496A1 (en
Inventor
Paul J. A. Ramboux
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Bureau D'etudes De Constructions Industrialisees 'sabeci' Sa
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Bureau D'etudes De Constructions Industrialisees 'sabeci' Sa
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Priority claimed from BE0/205075A external-priority patent/BE889198A/en
Application filed by Bureau D'etudes De Constructions Industrialisees 'sabeci' Sa filed Critical Bureau D'etudes De Constructions Industrialisees 'sabeci' Sa
Priority to AT82900926T priority Critical patent/ATE20611T1/en
Publication of EP0081496A1 publication Critical patent/EP0081496A1/en
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Publication of EP0081496B1 publication Critical patent/EP0081496B1/en
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/18Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
    • E04B1/24Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons the supporting parts consisting of metal
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/18Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
    • E04B1/24Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons the supporting parts consisting of metal
    • E04B1/2403Connection details of the elongated load-supporting parts
    • E04B2001/2415Brackets, gussets, joining plates
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/18Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
    • E04B1/24Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons the supporting parts consisting of metal
    • E04B1/2403Connection details of the elongated load-supporting parts
    • E04B2001/2448Connections between open section profiles
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/18Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
    • E04B1/24Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons the supporting parts consisting of metal
    • E04B2001/2481Details of wall panels
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/18Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
    • E04B1/24Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons the supporting parts consisting of metal
    • E04B2001/2484Details of floor panels or slabs
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/18Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
    • E04B1/24Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons the supporting parts consisting of metal
    • E04B2001/249Structures with a sloping roof

Definitions

  • the present invention relates to an industrialized metallic building system with floors comprising prefabricated metal components completed in the workshop and assembled in situ by bolting from traditional concrete foundations and essentially comprising modules of facade columns and interior columns, landing modules, stair modules, roof modules, facade panel modules, interior partition modules and elements for forming floors.
  • a system comprising such modules is described in patent application DE-A-2,404,108.
  • a steel frame is made up of frame elements formed by columns and beams which are completed by sheet metal plates carried by the frames.
  • the profiles used for the framework of the frames are cold-bent sheet steel profiles.
  • Document FR-A-2,381,871 discloses a metal frame system using semi-open tubular profiles. The assembly on site is carried out by small elements like the assembly of a traditional frame, the elements of completion being assembled on the site.
  • the essential frame element is not a frame, but a sort of table on four legs constituted by the floor module fixed on four columns.
  • the object of the invention is to be able, from industrialized countries, to supply to overseas countries in the process of development, multi-storey buildings delivered in elements completely finished in the workshop, these elements being made up of longitudinal components. or plans easily transportable by air, land or sea, easy handling and easy to assemble on the erection site by bolting from traditional foundations to form after assembly and connection of fluid or electricity networks, a building immediately ready in use.
  • the design of the framing of the components and their assembly nodes is such that after assembly on site, the assembly becomes hyperstatic.
  • the columns are advantageously provided with consoles welded in the workshop.
  • the floors are designed to be placed on these consoles during assembly.
  • Each column supports two neighboring floors to obtain hyperstability.
  • the outer walls of these walls forming the base of the building can take certain unevenness of the ground, and receive at the option of the customer, a decorative coating in paint or local stones.
  • the foundations of the central or interior columns 12 are made of pilasters 150 of reinforced concrete, emerging in a ventilated vacuum and integral with square footings founded at the same level as that of the exterior foundations.
  • the plans of the reinforced concrete foundations are established for a soil with a work rate of 1.5 kg per cm 2 .
  • Other dimensions of foundations can be fixed depending on the soil encountered.
  • This module in HEA 140 profile (for housing) designated 11 with a total height of - 70 cm is delivered to the concrete mixer who seals it in the concrete walls, in the perfect geometric position when concreting these walls.
  • the presence of the company's surveyor. is necessary at this time on the construction site to check the perfect positioning of these elements which constitute the base of the assembly.
  • These column base modules are also used to support the floor modules on the ground floor by means of an L-shaped yoke (80 x 80 x 8 mm) welded in the workshop to this column base; the upper ends are closed by flanges with four holes of diameter 0 18 mm and 150 x 125 x 10 mm welded over their entire periphery.
  • L-shaped yoke 80 x 80 x 8 mm
  • This standard module 10 in HEA 140 profile for housing has a total height of - 2.76 m including the thickness of two footings (150 x 125 x 10 mm) each drilled with four holes of diameter 0 18 mm.
  • the column is drilled towards the inside of two holes 101 of diameter 0 18 mm allowing the bolting of an L 102 (of 80 x 80 x 8 mm) serving as a locking bar of the two neighboring lower floors and by the same bolts, the fixing of the lower crosspieces of the neighboring railing modules.
  • a L 103 yoke 80 x 80 x 8 mm is welded on three sides (the two side faces and the rear side - see Figure 2). This yoke serves to receive the assembly and to support in their tight position, the two upper neighboring floors. 0 18 mm diameter holes and bolting as previously indicated.
  • two holes are drilled on the underside for bolting the top crosspieces of the two neighboring railings.
  • This standard module 12 in profile IPE A 330 for housing has a total height of 2.76 m including the thickness of footings (320 x 150 x 10 mm) each drilled with four holes of diameter 0 27 mm.
  • each column emerges 1.55 m above the upper level of the SLS frame of the lower floor, in such a way that this emergence serves directly as a support for the roof ridge and thus allows the standardization of this column module from its foundation where it is sealed by four pin bolts on the upper face of the foundation pilaster.
  • an L 121 shackle 80 x 80 x 8 mm
  • 80 x 80 x 8 mm the four neighboring floors.
  • an oblong cutout 122 (150 x 50 mm) is provided in the neutral fiber of the core which will later allow the passage of the supply pipes - water - gas - electricity - telephony and heating of the connection network to be completed in situ.
  • This standard module 20 in its basic construction may have a few variations depending on its piping equipment (kitchen - baintoilette - courtyard).
  • the entire floor has sound insulation from floor to floor such that the acoustic damping will be minimum 35 decibels for a frequency of 1,500 herz.
  • the fire stability of the floor element was measured by the CBLIA under the control of the Laboratory of Prof. HERPOL from the University of Ghent (Belgium) equal to a minimum of 2 hours on a large element, placed in an oven where the wood supply at the rate of 490.5 N / m 2 allowed a temperature level of 700 ° C at the hearth for 2 hours.
  • the temperature level at its level never having exceeded 400 ° C.
  • this floor contains ordinary electrical equipment which is supplied from a junction box fixed at the rear towards the central cladding or the interior cladding of the building.
  • the floors under the toilets (kitchen - baths - toilets) contain the consequent tubings.
  • All supply (water - gas - electricity - heating) or discharge (for clear water) pipes easily find their place in the grooves of a fluted metal sheet forming slabs 209 with trapezoidal waves and lead easily into the cladding central or indoor to be connected to the distribution network or the collector network.
  • the floor module 20 is equipped with the alignment of the facade both at its upper part and at its lower part by profiles 215 placed in the workshop and intended to receive the facade panels 60.
  • the floor module is equipped between the façade alignment and the railing by a metal grating 205 LAUFER system constituting gallery-gangway both for the assembly of the building and for its maintenance and the approval of the occupants.
  • a metal grating 205 LAUFER system constituting gallery-gangway both for the assembly of the building and for its maintenance and the approval of the occupants.
  • it serves as a sun visor to protect facades for tropical regions.
  • the slats 2051 of this "LAUFER" are inclined to obscure the views from bottom to top and vice versa, but are oriented in such a way that they screen the sunlight on the façades; in any case, the vertical ventilation of the facades is ensured unless certain occupants lay vinyl mats or other floor coverings for the sake of privacy and decoration.
  • the two lateral edges and the rear edge are fitted at the compound level with the panels 207 and 208 (19 mm + 12 mm) by a light profile 216 serving as mechanical protection and fixed to a U-shaped profile of shore 217, itself welded to the chassis in SLS, in particular to the spar 201.
  • the height of the U 217 corresponds to the height of the grooved sheet metal 209.
  • the light profile 216 contains a chamfered groove 2161 serving as a housing for a seal 2162 in soft neoprene which will be placed and glued when tightening the floors together.
  • a U 2163 of light alloy or of zinc-plated steel is fixed to the U of the edge 217.
  • the height of the U 2163 corresponds to that of the lower insulating panel 208.
  • the U 2163 is open towards the outside of the floor so that the floor covering 206 (vinyl carpet, or in general textile) is folded back into the groove of the U and is fixed to the bottom thereof by a counter batten 2164.
  • a sealing key 2165 advantageously in 60 Shore neoprene, is placed between the adjoining floors. When two adjoining floors are laid, an adhesive joint is applied to one of the edges, allowing the two vertical edges of the floor coverings to be glued.
  • the module in question 21 is taken from the standard floor module 20 of which only the first rear span has been completed, two spans out of three thus being eliminated.
  • the rest of the bare chassis from which a cross member has been removed is installed in the same way as the standard modules 20.
  • Each beam 201 has the holes necessary for the bolting of two sections 211 forming support columns for the intermediate palms 22.
  • This module 22 includes a metal frame 2201 in 2 forming support beams (a UPN 160 profile on the front and a UPN profile at the stop of the floor landings) + two UPN 100 profiles at the ends of the module and three intermediate IPN 100 profiles .
  • the bearing itself consists of a metal box 2202 fixed to the first metal frame by screws. This box is finished with a vinyl coating 2203.
  • Weight: 2550 N 2 bench tops of 1275 N.
  • stage there are similar benches, these consist of two UPN 120 profiles designated 301 furnished with racks 302 in 55/8 mm flat iron; on these racks are bolted with interposition of packing felt, the reinforced terrazzo profiles forming step 303. (Flat section 0, 305 x 0.08 m).
  • the 311 circular railing elements in alignment with the internal stringer are built in the workshop and bolted on site.
  • these rafters are placed on the two adjoining beams 4012 SLS 10 "9Lbs belonging to the framework of the floor-ceiling of the upper level; the horizontal thrust of the inclined roof is taken up by a profiled metal plate 4013 width 140 mm - thickness 10 mm at right angles extending to the outside of the HEA 140 column on the front, then rising vertically to maintain the track.
  • This profiled plate 4013 is fixed to each of the two beams 4012 and to the HEA 140 column head plate.
  • the SLS 8 "rafters support 403 roof purlins spaced -1.30 m apart.
  • the purlins 1 SLS 3 "profiles are positioned using purlins 404 welded to the rafters.
  • the framework of the channels 42 is produced by a prefabricated box of bakelized wood panels 421 ("marine" treated) with a thickness of 18 mm.
  • an aluminum sheet 422 (thickness 15/10 mm).
  • the dimensions of the track thus produced have a depth of 22 cm and a width of 45 cm.
  • the channel is provided with two directions of slope (longitudinal 0.55 cm / m and transverse 4 cm / m) to facilitate the flow of water.
  • the channel is completed by a flashing 423 on the one hand and by a parapet 424 on the other.
  • Rainwater drainage is ensured (on either side of the stairwells) by an aluminum bend 424 (thickness 15/10 mm) feeding an aluminum funnel (250 x 400 mm 2 - thickness 8/10) leading to a section 426 descent square 130 x 130 in aluminum (thickness 8/10).
  • This descent is fixed to each stage by a collar 427 with lug - flat 30/5.
  • the funnels are placed on two folded metal plates (width 30 mm; thickness 5 mm), fixed to the track itself.
  • connection between two modules is made by completely covering the end ribs.
  • the finishing is carried out by a flashing 431 fixed to the polygonal profile (flat 140/10) 41.
  • the self-supporting trays are fixed to the purlins using hooks with a threaded head, sealing washer and protected nut.
  • the expansion joint is made by a V-shaped expansion piece.
  • the ridge 44 is made of modules of black prepainted galvanized steel sheet of length - 2.395 m corresponding to the frame of architectural modular composition. This sheet is folded at three angles determining two slopes in each slope.
  • the ridge plate is held by a flat 441 (width 140/6) profiled in the same way and fixed by bolting to the metallic flat 140/10 polygonal 41 with seven sides described above, this polygon being stiffened by a flat 442 of 200/10 mm.
  • the ridge by its method of attachment, organizes the upper ventilation of the roof.
  • the ridge is fixed with stainless steel screws and washers.
  • the joints between two ridge modules are completed with a butyl sheet on the interior and exterior faces.
  • the railings of the terraces are prefabricated modules of external dimensions: length - 2.37 m - height 1.00 m - thickness 5 cm. They consist of a frame 501 in rectangular tubular profiles 100 x 50 x 3 mm welded at the corners.
  • the railing 50 is fixed by four 0 16 mm bolts (at the corners of the frame) attaching the frames to the wings of the HEA 140 columns on the facade 10 in a L 80/80/8 joint bar of 30 cm (not shown).
  • the dimensioning of the frame is planned so that it performs a longitudinal bracing role.
  • the interior facings 602 are made of galvanized sheet steel 0.63 mm thick with Primer paint.
  • the external facings 601 are made of galvanized steel sheet with a thickness of 0.63 mm with prepainted paint, in tone according to the manufacturer's shade card.
  • facade elements are completely prefabricated in the factory and run longitudinally between the shore powders and behind the exterior structural columns.
  • a 610 profile in galvanized steel is provided ensuring the upper fixing of the panels with tightening by a screw and rocker system.
  • the entire interior and exterior sealing device is completed by extruded profiles 611 of compressed neoprene on the two facings of the facade elements.
  • the panels are placed on a continuous 612 rail in galvanized steel profiles with the interposition of a horizontally threaded seal 613 in extruded neoprene, guaranteeing absolute air and water tightness.
  • facade elements described above are associated with French-style aluminum joinery and having, on the banks, the same respective joints as the facade panels.
  • the horizontal continuity between panels and chassis is carried out edge to edge, by assembly on an alignment tab attached in the groove opposite.
  • the frames and doors are made of special light alloy profiles with screwed angles or assembled by splices.
  • the opening frames of the window frames are made up of special tubular profiles in light alloy with angles assembled by means of expansion bars in the core of the profiles.
  • the opening door frames consist of special tubular light alloy profiles with screwed angles.
  • Light alloy water discharges are provided at the cross members of the chassis, where water infiltration is possible.
  • the opening frames are sealed by neoprene seals.
  • reinforcements and possible framework are in mild steel metallized with zinc at a rate of 450 g to 600 g of zinc per m 2 of developed surface.
  • Ice cream parlors factory fitted with extruded neoprene profile seals.
  • Finishing pieces such as foot flashing, parapet and
  • the fixing is done on the beams of the floor frames and the HEA 140 front column.
  • the foregoing description relates more particularly to a building for collective housing but the principle described above can be adapted to buildings comprising several spans of equal or different lengths and widths, that is to say floor modules of equal or different length can be built according to the same on site between several rows of columns.
  • FIG. 1a This variant illustrated in FIG. 1a makes it possible to build school, hospital, office or laboratory buildings, with a central corridor and lateral wings located on either side of the central corridor.
  • Buildings with more than three spans and on several floors can also be constructed to meet hospital operating theater programs, renovated teaching rooms, offices and in general buildings with large floor areas.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Floor Finish (AREA)

Abstract

The system comprises plane elementary metal components, constructed and completely finished at the work shop and assembled on site by bolting from conventional concrete foundations (120, 150). There are provided, particularly, façade column modules (10), central or inner column modules (12), floor modules (20), roof frame modules (41, 401) and railing modules (50).

Description

La présente invention a pour objet un système de bâtiment Industrialisé métallique à étages comprenant des composants métalliques préfabriqués parachevés en atelier et assemblés in situ par boulonnage à partir de fondations traditionnelles en béton et comprenant essentiellement des modules de colonnes de façade et de colonnes intérieures, des modules de palier, des modules d'escaliers, des modules de toiture, des modules de panneaux de façade, des modules de cloisonnement intérieurs et des éléments destinés a former des planchers.The present invention relates to an industrialized metallic building system with floors comprising prefabricated metal components completed in the workshop and assembled in situ by bolting from traditional concrete foundations and essentially comprising modules of facade columns and interior columns, landing modules, stair modules, roof modules, facade panel modules, interior partition modules and elements for forming floors.

Un système comportant de tels modules est décrit dans la demande de brevet DE-A-2.404.108. Au moyen de ces modules on réalise une ossature d'acier constituée d'éléments en cadre formés de colonnes et de poutres que l'on complète par des tôles de planches portées par les cadres. Les profils utilisés pour l'ossature des cadres sont des profiles en tôle d'acier pliée à froid.A system comprising such modules is described in patent application DE-A-2,404,108. By means of these modules, a steel frame is made up of frame elements formed by columns and beams which are completed by sheet metal plates carried by the frames. The profiles used for the framework of the frames are cold-bent sheet steel profiles.

Un autre système à ossature métallique est décrit dans la demande de brevet DE-A-2.206.848. On a recherché dans ce système une modulation dont la trame horizontale est un carré de 2 m x 2 m et la trame verticale de 0,50 m, les panneaux de plancher étant juxtaposés dans les deux directions. Tous les éléments du gros oeuvre sont amenés directement sur le chantier et y sont assemblés avant montage. Il s'agit d'une méthode de construction traditionnelle avec la différence que tous les éléments de la construction sont coupés et préparés à dimensions pour être assemblés sur place.Another metal frame system is described in patent application DE-A-2,206,848. We sought in this system a modulation whose horizontal frame is a square of 2 m x 2 m and the vertical frame of 0.50 m, the floor panels being juxtaposed in both directions. All the structural elements are brought directly to the site and are assembled there before assembly. It is a traditional construction method with the difference that all construction elements are cut and prepared to size to be assembled on site.

Par le document FR-A-2.381.871, on connaît un système d'ossature métallique utilisant des profils tubulaires semi-ouverts. Le montage sur chantier s'opère par petits éléments comme le montage d'une charpente traditionnelle, les éléments de parachèvement se montant sur le chantier.Document FR-A-2,381,871 discloses a metal frame system using semi-open tubular profiles. The assembly on site is carried out by small elements like the assembly of a traditional frame, the elements of completion being assembled on the site.

Du document US-A-3.798.853 est connu un système utilisant des profilés extrudés d'aluminium ayant une section standardisée. On a cherché à conserver une grande liberté de conception architecturale autorisant une construction de type traditionnel.Document US-A-3,798,853 discloses a system using extruded aluminum profiles having a standardized section. We tried to keep a great freedom of architectural design allowing a traditional type of construction.

Dans le système selon l'invention, tel que défini par la revendication 1, on a au contraire cherché à réaliser des composants de grande dimension complètement parachevés en atelier. L'élément essentiel d'ossature n'est pas un cadre, mais une sorte de table sur quatre pieds constituée par le module de plancher fixé sur quatre colonnes.In the system according to the invention, as defined by claim 1, on the contrary, attempts have been made to produce large components completely finished in the workshop. The essential frame element is not a frame, but a sort of table on four legs constituted by the floor module fixed on four columns.

Le but de l'invention est de pouvoir, à partir de pays industrialisés, fournir à des pays d'Outre-Mer en voie de développement, des bâtiments à plusieurs étages livrés en éléments complètement parachevés en atelier, ces éléments étant constitués de composants longitudinaux ou plans facilement transportables par air, terre ou mer, de manutention aisée et faciles à assembler sur le site d'érection par boulonnage à partir de fondations traditionnelles pour former après assemblage et raccordement des réseaux de fluide ou d'électricité, un bâtiment immédiatement prêt à l'usage.The object of the invention is to be able, from industrialized countries, to supply to overseas countries in the process of development, multi-storey buildings delivered in elements completely finished in the workshop, these elements being made up of longitudinal components. or plans easily transportable by air, land or sea, easy handling and easy to assemble on the erection site by bolting from traditional foundations to form after assembly and connection of fluid or electricity networks, a building immediately ready in use.

La conception de l'ossaturation des composants et des noeuds d'assemblage de ceux- ci est telle qu'après montage sur le site, l'ensemble devienne hyperstatique.The design of the framing of the components and their assembly nodes is such that after assembly on site, the assembly becomes hyperstatic.

Les colonnes sont avantageusement munies de consoles soudées en atelier. Les planchers sont conçus pour être posés sur ces consoles lors de leur montage. Chaque colonne supporte deux planchers voisins pour obtenir l'hyperstabilité.The columns are advantageously provided with consoles welded in the workshop. The floors are designed to be placed on these consoles during assembly. Each column supports two neighboring floors to obtain hyperstability.

Les dimensions et le poids modulaire des modules sont avantageusement choisis de manière à permettre une manipulation et un transport aisés depuis l'usine de préfabrication jusqu'au site de montage. Le module le plus lourd est le module de plancher dont le poids est par exemple de 12-625,5 N pour les dimensions suivantes hors toutes en mm:

  • - longueur: 5.530 mm
  • - largeur: 2.440 mm
  • - épaisseur: 354 mm
The dimensions and modular weight of the modules are advantageously chosen so as to allow easy handling and transport from the prefabrication factory to the assembly site. The heaviest module is the floor module whose weight is, for example, 12-625.5 N for the following dimensions, not all in mm:
  • - length: 5.530 mm
  • - width: 2.440 mm
  • - thickness: 354 mm

ce qui permet le transport de cinq planchers sur un camion ordinaire de sept tonnes de charge utile. On peut donc ranger ce système dans la catégorie "préfabrication légère".which allows the transport of five floors on an ordinary truck with seven tonnes of payload. We can therefore put this system in the "light prefabrication" category.

L'invention sera maintenant décrite plus particulièrement avec références aux dessins annexés dans lesquels:

  • - la figure 1 est une vue en coupe transversale de l'ensemble d'un bâtiment à deux travées;
  • - la figure 1 bis est une vue en coupe transversale de l'ensemble d'un bâtiment à trois travées;
  • - la figure 2 est une vue éclatée de l'ensemble du bâtiment en perspective;
  • - la figure 3 est une vue éclatée d'un niveau en perspective;
  • - les figures 4 et 5 sont à plus grande échelle des vues de détail du niveau représenté sur la figure 3;
  • - la figure 6 est une vue en coupe du plancher et
The invention will now be described more particularly with reference to the accompanying drawings in which:
  • - Figure 1 is a cross-sectional view of the whole of a building with two spans;
  • - Figure 1a is a cross-sectional view of the whole of a building with three spans;
  • - Figure 2 is an exploded view of the entire building in perspective;
  • - Figure 3 is an exploded view of a perspective level;
  • - Figures 4 and 5 are on a larger scale detailed views of the level shown in Figure 3;
  • - Figure 6 is a sectional view of the floor and

les figures 6A et 6B en sont des détails au niveau de la jonction de deux modules contigus;

  • - la figure 7 est en coupe un détail du raccordement du plancher à la façade;
  • . - la figure 8 est une vue en coupe du raccordement de l'escalier aux paliers d'étages et aux paliers intermédiaires;
  • - la figure 9 est une vue en coupe de la faîtière;
  • - la figure 10 est une vue en coupe de l'ensemble toiture-cheneau;
  • - les figures 11 et 12 sont des détails du raccordement des panneaux de façade au plancher.
FIGS. 6A and 6B are details thereof at the level of the junction of two contiguous modules;
  • - Figure 7 is in section a detail of the connection of the floor to the facade;
  • . - Figure 8 is a sectional view of the connection of the staircase to the floor landings and the intermediate landings;
  • - Figure 9 is a sectional view of the ridge;
  • - Figure 10 is a sectional view of the roof-track assembly;
  • - Figures 11 and 12 are details of the connection of the front panels to the floor.

Dans ces différentes figures, les mêmes notations de référence désignent les mêmes éléments.In these different figures, the same reference notations designate the same elements.

FONDATIONS (FIG 1 et 1 BIS)FOUNDATIONS (FIG 1 and 1 BIS)

Celles-ci sont constituées sur la périphérie du bâtiment par des semelles filantes 110 en béton armé, fondées à une profondeur minimum de - 80 cm, sur lesquelles sont construits des murs en béton armé banché 120, de - 20 cm d'épaisseur, servant de fondations aux colonnes de façades 10 et de pignons.These are constituted on the periphery of the building by shooting footings 110 in reinforced concrete, founded at a minimum depth of - 80 cm, on which are built walls in reinforced reinforced concrete 120, of - 20 cm thick, serving foundations to the columns of facades 10 and gables.

Ces murs en béton banché ferment également le vide technique ventilé 130 d'une hauteur libre de 1,35 m, prévu sous le plancher du rez-de-chaussée.These walled concrete walls also close the ventilated technical space 130 with a free height of 1.35 m, provided under the floor of the ground floor.

Les parois extérieures de ces murs formant le soubassement du bâtiment, peuvent reprendre certaines dénivellations du terrain, et recevoir au gré du client, un revêtement décoratif en peinture ou pierres du pays.The outer walls of these walls forming the base of the building, can take certain unevenness of the ground, and receive at the option of the customer, a decorative coating in paint or local stones.

Les fondations des colonnes centrales ou intérieures 12 sont constituées pilastres 150 en béton armé, émergeant dans le vide ventilé et solidaires de semelles carrées fondées au même niveau que celui des fondations extérieures.The foundations of the central or interior columns 12 are made of pilasters 150 of reinforced concrete, emerging in a ventilated vacuum and integral with square footings founded at the same level as that of the exterior foundations.

A la base, les plans des fondations en béton armé sont établis pour un sol ayant un taux de travail de 1,5 kg par cm2. D'autres dimensions de fondations peuvent être fixées en fonction du sol rencontré.Basically, the plans of the reinforced concrete foundations are established for a soil with a work rate of 1.5 kg per cm 2 . Other dimensions of foundations can be fixed depending on the soil encountered.

Module de pied de colonne métallique en façadeFront metal column foot module Poids par pièce: 323,7 N. (FIG 1 et 1 BIS)Weight per unit: 323.7 N. (FIG 1 and 1 BIS)

Ce module en profil HEA 140 (pour du logement) désigné 11 d'une hauteur totale de - 70 cm est livré au bétonneur qui le scelle dans les murs en béton banché, dans la position géométrique parfaite lors du bétonnage de ces murs. La présence du géomètre de l'entreprise. est nécessaire à ce moment sur le chantier pour vérifier le positionnement parfait de ces éléments qui constituent la base du montage.This module in HEA 140 profile (for housing) designated 11 with a total height of - 70 cm is delivered to the concrete mixer who seals it in the concrete walls, in the perfect geometric position when concreting these walls. The presence of the company's surveyor. is necessary at this time on the construction site to check the perfect positioning of these elements which constitute the base of the assembly.

Ces modules de pied de colonne servent également à supporter les modules de plancher du rez-de-chaussée par le moyen d'une carcan en L (de 80 x 80 x 8 mm) soudé en atelier à ce pied de colonne; les abouts supérieurs sont fermés par des semelles trouées de quatre trous de diamètre de 0 18 mm et de 150 x 125 x 10 mm soudées sur toute leur périphérie.These column base modules are also used to support the floor modules on the ground floor by means of an L-shaped yoke (80 x 80 x 8 mm) welded in the workshop to this column base; the upper ends are closed by flanges with four holes of diameter 0 18 mm and 150 x 125 x 10 mm welded over their entire periphery.

Module de colonne métallique en façadeMetal column module on the front Poids: 814 N. (FIG 1et 1 BIS)Weight: 814 N. (FIG 1 and 1 BIS)

Ce module standard 10 en profil HEA 140 pour le logement a une hauter totale de - 2, 76 m comprenant l'épaisseur de deux semelles (de 150 x 125 x 10 mm) percées chacune de quatre trous de diamètre 0 18 mm.This standard module 10 in HEA 140 profile for housing has a total height of - 2.76 m including the thickness of two footings (150 x 125 x 10 mm) each drilled with four holes of diameter 0 18 mm.

Dans le bas, la colonne est percée vers l'intérieur de deux trous 101 de diamètre 0 18 mm permettant le boulonnage d'un L 102 (de 80 x 80 x 8 mm) servant d'éclisse de blocage des deux planchers inférieurs voisins et par les mêmes boulons, la fixation des traverses inférieures des modules de garde-corps voisins.At the bottom, the column is drilled towards the inside of two holes 101 of diameter 0 18 mm allowing the bolting of an L 102 (of 80 x 80 x 8 mm) serving as a locking bar of the two neighboring lower floors and by the same bolts, the fixing of the lower crosspieces of the neighboring railing modules.

A une distance de 254 mm du haut de la colonne est soudé un carcan en L 103 (de 80 x 80 x 8 mm) sur trois faces (les deux faces latérales et la face arrière - voir figure 2). Ce carcan sert à recevoir au montage et à supporter dans leur position resserrée, les deux planchers voisins supérieurs. Trous de diamètre 0 18 mm et boulonnage comme indiqué précédemment.At a distance of 254 mm from the top of the column, a L 103 yoke (80 x 80 x 8 mm) is welded on three sides (the two side faces and the rear side - see Figure 2). This yoke serves to receive the assembly and to support in their tight position, the two upper neighboring floors. 0 18 mm diameter holes and bolting as previously indicated.

A la hauteur voulue, sont forés sur la face inférieure deux trous destinés au boulonnage des traverses supérieures des deux garde-corps voisins.At the desired height, two holes are drilled on the underside for bolting the top crosspieces of the two neighboring railings.

La section de ces colonnes a été vérifiée pour les sollicitations aux charges verticales, ainsi qu'aux efforts horizontaux dus au vent et aux secousses sismiques pour un bâtiment de cinq niveaux (res-de-chaussée et quatre étages) comportant une toiture à deux versants.The section of these columns has been checked for the stresses on vertical loads, as well as on horizontal forces due to wind and earthquakes for a building of five levels (ground floor and four floors) with a gable roof .

Modules de colonnes centrales (FIG 1 et 1 BIS)Central column modules (FIG 1 and 1 BIS) Poids: 1 pièce = 1471 N.Weight: 1 piece = 1471 N.

Ce module standard 12 en profil IPE A 330 pour le logement a une hauteur totale de 2,76 m comprenant l'épaisseur de semelles (de 320 x 150 x 10 mm) percées chacune de quatre trous de diamètre 0 27 mm.This standard module 12 in profile IPE A 330 for housing has a total height of 2.76 m including the thickness of footings (320 x 150 x 10 mm) each drilled with four holes of diameter 0 27 mm.

Comme l'indique le dessin, chaque colonne émerge de 1,55 m au-dessus du niveau supérieur du cadre SLS du plancher inférieur, de telle façon que cette émergence sert directement de support à la faîtière de toiture et permet ainsi la standardisation de ce module de colonne depuis sa fondation où elle est scellée par quatre boulons à broches sur la face supérieure du pilastre de fondation.As the drawing indicates, each column emerges 1.55 m above the upper level of the SLS frame of the lower floor, in such a way that this emergence serves directly as a support for the roof ridge and thus allows the standardization of this column module from its foundation where it is sealed by four pin bolts on the upper face of the foundation pilaster.

A la hauteur voulue est soudé un carcan en L 121 (de 80 x 80 x 8 mm) sur quatre faces, destiné à supporter et boulonner après resserrage, les quatre planchers voisins.At the desired height is welded an L 121 shackle (80 x 80 x 8 mm) on four sides, intended to support and bolt after tightening, the four neighboring floors.

De même, à l'endroit indique, est prévue dans la fibre neutre de l'âme, une découpe oblongue 122 (de 150 x 50 mm) qui permettra ultérieurement la traversée des canalisations d'alimentation - eau - gaz - électricité - téléphonie et chauffage du réseau de raccordement à parachever in situ.Likewise, at the place indicated, an oblong cutout 122 (150 x 50 mm) is provided in the neutral fiber of the core which will later allow the passage of the supply pipes - water - gas - electricity - telephony and heating of the connection network to be completed in situ.

Module de plancher (FIG 4 et 6)Floor module (FIG 4 and 6) Poids: 12 625,5 N.Weight: 12,625.5 N.

Ce module standard 20 dans sa construction de base peut présenter quelques variantes en fonction de son équipemrnt en canalisations (cuisine - baintoilette - courette).This standard module 20 in its basic construction may have a few variations depending on its piping equipment (kitchen - baintoilette - courtyard).

Il est le module de base du système et dicte le plan de composition d'architecture.It is the basic module of the system and dictates the architectural composition plan.

Il est formé d'un châssis en profilés 1 SLS 10"9 Lbs composé de deux longerons 201 de - 5,537 m et trois traverses 202 de - 2,325 m + deux U 203 de 254 x 80 x 5 mm; l'ensemble est soudé à l'électrode par cordons continus aux contacts. Un profil U 204 de 254 x 80 x 5 mm forme support au plancher en caillebotis en façade 205.It is formed by a chassis made of 1 SLS 10 "9 Lbs profiles composed of two beams 201 of - 5.537 m and three cross members 202 of - 2.325 m + two U 203 of 254 x 80 x 5 mm; the assembly is welded to the electrode by continuous leads to the contacts A U 204 profile of 254 x 80 x 5 mm forms a support for the slatted floor on the front 205.

Ce châssis est équipé de haut en bas par:

  • - le revêtement de sol mince collé (tapis plain, vinyl ou linoleum) 206.
  • - un panneautage 207 en panneaux de particules de bois imprégné (type marine) grande densité ou d'aggloméré revêtu de stratifié épaisseur 19 mm. - un panneautage 208 en panneaux de laine de bois imprégnée faible densité (mou) épaisseur 12 mm ou de mousse de polyuréthane de même épaisseur
  • - une tôle métallique cannelée formant hourdis 209 en tôle cannalée galvanisée épaisseur 0,75 mm
    • Cannelure hauteur 40 mm - largeur 40/187,5 ou tout autre profil
    • soudure par point au cadre en SLS
  • - un quadrillage métallique 210 pour protection ou tout autre système métallique léger de fixation de cette isolation
    • isolation: laine de verre ou de roche
  • - un matelas 211 laine de verre ou de roche épaisseur 70 mm.
  • - trois contreventements horizontaux 212 - en fer à béton 0 12 soudés à l'électrode en cinq points
  • - faux-plafonds 213 absorbant phonique résistant au feu 1 heure - placé en atelier contre le cadre en ossature de 1 SLS 10" 9 Lbs et support plafond intermédiaire U de 60/40/3 mm.
This chassis is fitted from top to bottom by:
  • - glued thin floor covering (plain carpet, vinyl or linoleum) 206.
  • - a paneling 207 made of high density impregnated wood particle boards (marine type) or of chipboard covered with 19 mm thick laminate. - 208 paneling in 12 mm thick low density (soft) impregnated wood wool panels or polyurethane foam of the same thickness
  • - a corrugated metal sheet forming slabs 209 in galvanized cannalized sheet thickness 0.75 mm
    • Groove height 40 mm - width 40 / 187.5 or any other profile
    • spot welding to the frame in SLS
  • - a metallic grid 210 for protection or any other light metallic system for fixing this insulation
    • insulation: glass or rock wool
  • - a mattress 211 glass wool or rock, thickness 70 mm.
  • - three horizontal braces 212 - concrete iron 0 12 welded to the electrode at five points
  • - false ceilings 213 sound absorbing fire resistant 1 hour - placed in the workshop against the framework of 1 SLS 10 "9 Lbs frame and intermediate ceiling support U of 60/40/3 mm.

L'ensemble du plancher a une isolation acoustique d'étage à étage telle que l'amortissement acoustique sera de minimum 35 décibels pour une fréquence de 1.500 herz.The entire floor has sound insulation from floor to floor such that the acoustic damping will be minimum 35 decibels for a frequency of 1,500 herz.

La stabilité au feu de l'élément plancher a été mesurée par la CBLIA sous le contrôle du Laboratoire du Prof. HERPOL de l'Université de Gand (Belgique) égale à un minimum de 2 heures sur un élément grandeur, placé dans un four où l'alimentation en bois à raison de 490,5 N/m2 a permis un niveau de température de 700° C au niveau du foyer pendant 2 heures.The fire stability of the floor element was measured by the CBLIA under the control of the Laboratory of Prof. HERPOL from the University of Ghent (Belgium) equal to a minimum of 2 hours on a large element, placed in an oven where the wood supply at the rate of 490.5 N / m 2 allowed a temperature level of 700 ° C at the hearth for 2 hours.

Si le revêtement de plancher a été consumé, l'ossature porteuse n'a subi aucune déformation, le niveau de température à son niveau n'ayant jamais dépassé 400° C.If the floor covering has been consumed, the supporting framework has not undergone any deformation, the temperature level at its level never having exceeded 400 ° C.

D'autre part, les mesures de flèches sous charge statique conformes à la NBN 1 ont donné des flèches inférieures aux flèches tolérées par cette NBN 1.On the other hand, the arrows measurements under static load in accordance with NBN 1 gave arrows lower than the arrows tolerated by this NBN 1.

En parachèvement standard, ce plancher contient les équipements électriques ordinaires qui sont alimentés depuis une boîte de jonction fixée à l'arrière vers le gainage central ou les gainages intérieurs du bâtiment.In standard finishing, this floor contains ordinary electrical equipment which is supplied from a junction box fixed at the rear towards the central cladding or the interior cladding of the building.

Les planchers sous les sanitaires (cuisine - bains - toilettes) comportent les tubages conséquents.The floors under the toilets (kitchen - baths - toilets) contain the consequent tubings.

Toutes les canalisations d'alimentation (eau - gas - électricité - chauffage) ou de décharge (pour les eaux claires) trouvent facilement leur place dans les cannelures d'une tôle métallique cannelée formant hourdis 209 à ondes trapézoïdales et débouchent sans difficultés dans le gainage central ou intérieur pour y être raccordées au réseau de distribution ou au réseau collecteur.All supply (water - gas - electricity - heating) or discharge (for clear water) pipes easily find their place in the grooves of a fluted metal sheet forming slabs 209 with trapezoidal waves and lead easily into the cladding central or indoor to be connected to the distribution network or the collector network.

Le module plancher 20 est équipé à l'alignement de la façade tant à sa partie supérieure qu' à sa partie inférieure par des profilés 215 placés en atelier et destinés recevoir les panneaux de façade 60.The floor module 20 is equipped with the alignment of the facade both at its upper part and at its lower part by profiles 215 placed in the workshop and intended to receive the facade panels 60.

Enfin, le module de plancher est équipé entre l'alignement de façade et le garde-corps par un caillebotis métallique 205 système LAUFER constituant galerie-passerelle tant pour le montage du bâtiment que pour son entretien et l'agrément des occupants. De plus, il sert d'écran pare-soleil en protection des façades pour régions tropicales.Finally, the floor module is equipped between the façade alignment and the railing by a metal grating 205 LAUFER system constituting gallery-gangway both for the assembly of the building and for its maintenance and the approval of the occupants. In addition, it serves as a sun visor to protect facades for tropical regions.

Les lamelles 2051 de ce "LAUFER" sont inclinées pour occulter les vues de bas en haut et vice versa, mais sont orientées de telle façon qu'elles font écran à l'ensoleillement des façades; de toute façcon, la ventilation verticale des façades est assurée sauf si certains occupants posent des tapis vinyliques ou d'autres revêtements de sol par souci d'intimité et de décoration.The slats 2051 of this "LAUFER" are inclined to obscure the views from bottom to top and vice versa, but are oriented in such a way that they screen the sunlight on the façades; in any case, the vertical ventilation of the facades is ensured unless certain occupants lay vinyl mats or other floor coverings for the sake of privacy and decoration.

Comme représenté sur la figure 6A, les deux rives latérales et la rive arrière sont garnies au niveau du compound des panneaux 207 et 208 (19 mm + 12 mm) par un profilé léger 216 servant de protection mécanique et fixé à un profilé en U de rive 217, lui-même soudé au châssis en SLS, notamment au longeron 201. La hauteur du U 217 correspond à la hauteur de la tôle cannelée 209. Le profilé léger 216 contient une gorge 2161 chanfreinée servant de logement à un joint d'étanchéité 2162 en néoprène mou qui sera placé et collé au moment du resserrage des planchers l'un contre l'autre.As shown in FIG. 6A, the two lateral edges and the rear edge are fitted at the compound level with the panels 207 and 208 (19 mm + 12 mm) by a light profile 216 serving as mechanical protection and fixed to a U-shaped profile of shore 217, itself welded to the chassis in SLS, in particular to the spar 201. The height of the U 217 corresponds to the height of the grooved sheet metal 209. The light profile 216 contains a chamfered groove 2161 serving as a housing for a seal 2162 in soft neoprene which will be placed and glued when tightening the floors together.

Dans une variante représentée sur la figure 6B, il est fixé un U 2163 en alliage léger ou en acier zingué aux U de rive 217. La hauteur du U 2163 correspond à celle du panneau isolant inférieur 208. Le U 2163 est ouvert vers l'extérieur du plancher de telle façon que le revêtement de sol 206 (tapis vinyle, ou de manère générale textile) soit replié dans la gorge du U et soit fixé au fond de celle-ci par une contre-latte 2164. Une clé d'étanchéité 2165, avantageusement en néoprène 60 Shore est posée entre les planchers contigus. A la pose de deux planchers contigus, un joint de colle est appliqué sur une des rives permettant d'encoller les deux bords verticaux des revêtements de sol de ces planchers.In a variant shown in FIG. 6B, a U 2163 of light alloy or of zinc-plated steel is fixed to the U of the edge 217. The height of the U 2163 corresponds to that of the lower insulating panel 208. The U 2163 is open towards the outside of the floor so that the floor covering 206 (vinyl carpet, or in general textile) is folded back into the groove of the U and is fixed to the bottom thereof by a counter batten 2164. A sealing key 2165, advantageously in 60 Shore neoprene, is placed between the adjoining floors. When two adjoining floors are laid, an adhesive joint is applied to one of the edges, allowing the two vertical edges of the floor coverings to be glued.

Modules de planchers type escaliers 8 pièces (FIG 8)8-piece staircase type floor modules (FIG 8)

Au niveau des paliers d'étage, le module en question 21 est repris du module standard de plancher 20 dont seulement la première travée arrière a été parachevée, deux travées sur trois étant ainsi supprimées. Le restant du châssis nu dont on a enlevé une traverse est posé de la même façon que les modules standard 20.At the level landings, the module in question 21 is taken from the standard floor module 20 of which only the first rear span has been completed, two spans out of three thus being eliminated. The rest of the bare chassis from which a cross member has been removed is installed in the same way as the standard modules 20.

Chaque longeron 201 possède les trous nécessaires au boulonnage de deux profilés 211 formant colonnettes de support des palires intermédiaires 22.Each beam 201 has the holes necessary for the bolting of two sections 211 forming support columns for the intermediate palms 22.

Module de palier intermédiaire Poids: 1 815 N.Intermediate bearing module Weight: 1,815 N. Caisson métallique Poids: 1 570 N.Metal box Weight: 1,570 N.

Ce module 22 comprend un cadre métallique 2201 en 2 formant poutres de support (un profilé UPN 160 en façade et un profilé UPN 220 à la butée des paliers d'étages) + deux profilés UPN 100 aux extrémités du module et trois profilés IPN 100 intermédiaires.This module 22 includes a metal frame 2201 in 2 forming support beams (a UPN 160 profile on the front and a UPN profile at the stop of the floor landings) + two UPN 100 profiles at the ends of the module and three intermediate IPN 100 profiles .

Le palier proprement dit est constitué d'un caisson métallique 2202 fixé sur le premier cadre métallique par vis. Ce caisson est achevé par un revêtement vinylique 2203.The bearing itself consists of a metal box 2202 fixed to the first metal frame by screws. This box is finished with a vinyl coating 2203.

Colonnes d'escalier : 4 colonnes par moduleStair columns: 4 columns per module

Poids: 4 x53 kg = 2 080 NWeight: 4 x53 kg = 2,080 N

Module de paillasse d'escalierStair bench module Poids: 2550 N = 2 paillasses de 1275 N.Weight: 2550 N = 2 bench tops of 1275 N.

Par étage il y a paillasses semblables, celles-ci sont constituées de deux profilés UPN 120 désignés 301 garnis de crémaillères 302 en fer plat 55/8 mm; sur ces crémaillères sont boulonnées avec interposition de feutre d'étoupe, les profils en granito armé formant marche 303. (Section plat = 0, 305 x 0,08 m).By stage there are similar benches, these consist of two UPN 120 profiles designated 301 furnished with racks 302 in 55/8 mm flat iron; on these racks are bolted with interposition of packing felt, the reinforced terrazzo profiles forming step 303. (Flat section = 0, 305 x 0.08 m).

Il est conseillé de transporter les éléments de granito et d'ossature séparément jusqu'au chantier et de faire l'assemblage in situ.It is advisable to transport the terrazzo and framework elements separately to the site and do the assembly in situ.

Ces marches recevront une protection mécanique provisoire (coffrage en bois ou en feuille de polyéthylène) pendant la période de montage du bâtiment.These steps will receive temporary mechanical protection (wooden formwork or polyethylene sheet) during the building assembly period.

Rampe pour un escalier 2 452,5 N désignée 31.Handrail for a staircase 2 452.5 N designated 31.

Les éléments de garde-corps turbulaires 311 dans l'alignement du limon intérieur sont construits en atelier et montés par boulonnage sur chantier.The 311 circular railing elements in alignment with the internal stringer are built in the workshop and bolted on site.

Modules de charpente de toiture 40.Roof framing modules 40.

La charpente de toiture est constituée d'arbalétriers 401 (SLS 8") espacés de 2,40 m chacun, posés avec pente de 17°20' = 31 %.The roof structure consists of 401 crossbowmen (SLS 8 ") spaced 2.40 m each, laid with a slope of 17 ° 20 '= 31%.

Les arbalétriers SLS 8" (poids 687 N.) dont les extrémités sont terminées par un plat 4011 (épaisseur 10 mm) pour permettre la pose, sont formés de deux pièces de - 5,55 m de longueur au niveau de l'aile inférieure.The SLS 8 "crossbowmen (weight 687 N.), the ends of which are terminated by a 4011 plate (thickness 10 mm) to allow installation, are made up of two pieces - 5.55 m long at the level of the lower wing .

Du côté du cheneau 42 ces arbalétriers sont posés sur les deux poutres jointives 4012 SLS 10" 9Lbs appartenant à l'ossature du plancher-plafond du niveau supérieur; la poussée horizontale de la toiture inclinée est reprise par un plat métallique profilé 4013 largeur 140 mm - épaisseur 10 mm à angle droit se prolongeant jusqu'à la face extérieure de la colonne HEA 140 en façade, puis remontant verticalement pour maintenir le cheneau.On the side of the channel 42 these rafters are placed on the two adjoining beams 4012 SLS 10 "9Lbs belonging to the framework of the floor-ceiling of the upper level; the horizontal thrust of the inclined roof is taken up by a profiled metal plate 4013 width 140 mm - thickness 10 mm at right angles extending to the outside of the HEA 140 column on the front, then rising vertically to maintain the track.

Ce plat profilé 4013 est fixé à chacune des deux poutres 4012 et au plat de tête de colonne HEA 140.This profiled plate 4013 is fixed to each of the two beams 4012 and to the HEA 140 column head plate.

Ces arbalétriers des deux versants de toiture reposent au centre sur la colonne centrale 12 IPEA 330, par l'intermédiaire d'un étrier en plat plié 41 de largeur 140 mm et épaisseur 10 mm - formant un polygone convexe à sept côtés; la fixation est réalisée par boulonnage.These rafters of the two roof slopes rest in the center on the central column 12 IPEA 330, by means of a folded flat stirrup 41 of width 140 mm and thickness 10 mm - forming a convex polygon with seven sides; the fixing is carried out by bolting.

Les arbalétriers SLS 8" supportent des pannes de toiture 403 espacées de - 1,30 m entre elles.The SLS 8 "rafters support 403 roof purlins spaced -1.30 m apart.

Les pannes profils 1 SLS 3" sont positionnées à l'aide de supports pannes 404 soudés aux arbalétriers.The purlins 1 SLS 3 "profiles are positioned using purlins 404 welded to the rafters.

Modules de cheneauTrack modules

L'ossature des cheneaux 42 est réalisée par un caisson préfabriqué en panneaux de bois bakélisés 421 (traités "marine") d'épaisseur de 18 mm.The framework of the channels 42 is produced by a prefabricated box of bakelized wood panels 421 ("marine" treated) with a thickness of 18 mm.

Sur les faces intérieures de ce caisson est posée une tôle en aluminium 422 (épaisseur 15/10 mm).On the inside faces of this box is placed an aluminum sheet 422 (thickness 15/10 mm).

Les dimensions du cheneau ainsi réalisé ont comme profondeur 22 cm et comme largeur 45 cm.The dimensions of the track thus produced have a depth of 22 cm and a width of 45 cm.

Le cheneau est prévu avec deux sens de pente (longitudinal 0,55 cm/m et transversal 4 cm/m) pour faciliter l'écoulement des eaux.The channel is provided with two directions of slope (longitudinal 0.55 cm / m and transverse 4 cm / m) to facilitate the flow of water.

Le cheneau est achevé par un solin 423 d'une part et par un acrotère 424 d'autre part.The channel is completed by a flashing 423 on the one hand and by a parapet 424 on the other.

L'évacuation des eaux pluviales est assurée (de part et d'autre des cages d'escaliers) par un coude 424 en aluminium (épaisseur 15/10 mm) alimentant un entonnoir en aluminium (250 x 400 mm2 - épaisseur 8/10) débouchant sur une descente 426 de section carrée 130 x130 en aluminium (épaisseur 8/10).Rainwater drainage is ensured (on either side of the stairwells) by an aluminum bend 424 (thickness 15/10 mm) feeding an aluminum funnel (250 x 400 mm 2 - thickness 8/10) leading to a section 426 descent square 130 x 130 in aluminum (thickness 8/10).

Cette descente est fixée à chaque étage par un collier 427 avec ergot - plat 30/5. Les entonnoirs sont posés sur deux plats métalliques (largeur 30 mm; épaisseur 5 mm) pliés, fixés au cheneau lui-même.This descent is fixed to each stage by a collar 427 with lug - flat 30/5. The funnels are placed on two folded metal plates (width 30 mm; thickness 5 mm), fixed to the track itself.

Modules de bacs autoportantsFreestanding bin modules

La couverture de toiture est réalisée en bacs autoportants 43 (module de 750 mm) en tôle d'aluminium (état naturel, épaisseur 8/10 mm). Longueur des bacs - 5,40 m.

  • Type n° 4401 r.
  • Ces bacs sont nervurés (nervures

trapézoïdales: profondeur h = 40 mm, côtés b = 40 mm, B = 60 mm) ils ont une longueur de - 5,55 m et ils reposent sur un minimum de 5 pannes 1 SLS 3", espacées de - 1,30 m entre elles.The roof covering is made in self-supporting trays 43 (750 mm module) made of aluminum sheet (natural state, thickness 8/10 mm). Length of tanks - 5.40 m.
  • Type No. 4401 r.
  • These bins are ribbed (ribs

trapezoidal: depth h = 40 mm, sides b = 40 mm, B = 60 mm) they have a length of - 5.55 m and they rest on a minimum of 5 purlins 1 SLS 3 ", spaced - 1.30 m between them.

Le raccord entre deux modules se réalise par recouvrement total des nervures extrêmes.The connection between two modules is made by completely covering the end ribs.

Au voisinage de la faîtière, la finition est réalisée par un solin 431 fixé au profilé polygonal (plat 140/10) 41.In the vicinity of the ridge, the finishing is carried out by a flashing 431 fixed to the polygonal profile (flat 140/10) 41.

La fixation des bacs autoportants aux pannes se fait à l'aide de crochetsàtête filetée, rondelle d'étanchéité et écrou protégé.The self-supporting trays are fixed to the purlins using hooks with a threaded head, sealing washer and protected nut.

Le joint de dilatation est réalisé par une pièce de dilatation en forme V.The expansion joint is made by a V-shaped expansion piece.

Module de faitièreRidge module

La faitière 44 est réalisée en modules de tôle d'acier galvanisé prélaqué noir de longueur - 2,395 m correspondant à la trame de composition modulaire architecturale. Cette tôle est pliée suivant trois angles déterminant deux pentes dans chaque versant.The ridge 44 is made of modules of black prepainted galvanized steel sheet of length - 2.395 m corresponding to the frame of architectural modular composition. This sheet is folded at three angles determining two slopes in each slope.

La tôle faîtière est maintenue par un plat 441 (largeur 140/6) profilé de la même façon et fixé par boulonnage au plat métallique 140/10 polygonal 41 à sept côtés décrit précédemment, ce polygone étant raidi par un plat 442 de 200/10 mm. Comme la figure 9 le montre, la faîtière de par son mode de fixation, organise la ventilation supérieure de la toiture.The ridge plate is held by a flat 441 (width 140/6) profiled in the same way and fixed by bolting to the metallic flat 140/10 polygonal 41 with seven sides described above, this polygon being stiffened by a flat 442 of 200/10 mm. As Figure 9 shows, the ridge, by its method of attachment, organizes the upper ventilation of the roof.

La fixation de la faîtière se fait par vis et rondelles en indox.The ridge is fixed with stainless steel screws and washers.

Les joints entre deux modules de faîtière sont achevés par une feuille de butyl sur les faces intérieure et extérieure.The joints between two ridge modules are completed with a butyl sheet on the interior and exterior faces.

Module de garde-corps extérieur 50Outdoor railing module 50

Les garde-corps des terrasses sont des modules préfabriqués de dimensions extérieures: longueur - 2,37 m - hauteur 1,00 m - épaisseur 5 cm. Ils sont constitués d'un cadre 501 en profils tubulaires rectangulaires 100 x 50 x 3 mm soudés aux angles.The railings of the terraces are prefabricated modules of external dimensions: length - 2.37 m - height 1.00 m - thickness 5 cm. They consist of a frame 501 in rectangular tubular profiles 100 x 50 x 3 mm welded at the corners.

A l'intérieur de ce cadre 501 viennent prendre place treize profils 502 tubulaires carrés (30 x 30 x 3) soudés au cadre.Thirteen square tubular profiles 502 (30 x 30 x 3) welded to the frame are placed inside this frame 501.

La fixation des garde-corps 50 est assurée par quatre boulons 0 16 mm (aux angles du cadre) attachant les cadres aux ailes des colonnes HEA 140 de façade 10 dans une éclisse de liaison en L 80/80/8 de 30 cm (non représentée).The railing 50 is fixed by four 0 16 mm bolts (at the corners of the frame) attaching the frames to the wings of the HEA 140 columns on the facade 10 in a L 80/80/8 joint bar of 30 cm (not shown).

Le dimensionnement du cadre est prévu pour qu'il assure un rôle de contreventement longitudinal.The dimensioning of the frame is planned so that it performs a longitudinal bracing role.

Ces modules de garde-corps peuvent être également remplacés par des croix de Saint André enprofilés métalliques et formant également contreventement.These railing modules can also be replaced by Saint André crosses in metal profiles and also forming bracing.

Les cadres sont enduits d'une peinture les protégeant de l'oxydation.

  • Poids garde-corps:7 55 N
  • Eclisse de liaison: 34,3 N
The frames are coated with a paint protecting them from oxidation.
  • Railing weight: 7 55 N
  • Connection plate: 34.3 N

Description complète des modulesComplete description of the modules sandwiches de façades modulés sur 1200facade sandwiches modulated on 1200 Panneaux pleinsSolid panels

Les panneaux de façade 60 de hauteur d'étage et modulés sur 1,20 m sont conçus en panneaux sandwich à parois métalliques 601 et 602 à âme 603 en mousse de POLYISOCYANURATE (K = 0,5 Kcal/m2 h° C) d'une épaisseur totale de minimum 52 mm.The facade panels 60 of floor height and modulated over 1.20 m are designed as sandwich panels with metal walls 601 and 602 with core 603 of POLYISOCYANURATE foam (K = 0.5 Kcal / m 2 h ° C) d '' a minimum total thickness of 52 mm.

Les parements intérieurs 602 sont en tôle d'acier galvanisé d'une épaisseur de 0,63 mm avec peinture Primer.The interior facings 602 are made of galvanized sheet steel 0.63 mm thick with Primer paint.

Les parements extérieurs 601 sont en tôle d'acier galvanisé d'une épaisseur de 0,63 mm avec peinture prélaquée, en ton suivant carte de teinte du fabricant.The external facings 601 are made of galvanized steel sheet with a thickness of 0.63 mm with prepainted paint, in tone according to the manufacturer's shade card.

Ces éléments de façade sont complètement préfabriqués en usine et filent longitudinalement entre les poudres de rives et à l'arrière des colonnes extérieures de structure.These facade elements are completely prefabricated in the factory and run longitudinally between the shore powders and behind the exterior structural columns.

L'étanchéité verticale est réalisée par deux type de profils extrudés, l'un en P. V. C. forment clef, les autres en profilés spéciaux, qui sont pincés entre les deux feuilles de revêtement des panneaux de façade.Vertical sealing is achieved by two types of extruded profiles, one in P.V.C. form a key, the others in special profiles, which are pinched between the two covering sheets of the facade panels.

De côté intérieure, il est prévu un profil 610 filant en acier galvanisé assurant la fixation supérieure des panneaux avec serrage par un système vis et bascule.On the internal side, a 610 profile in galvanized steel is provided ensuring the upper fixing of the panels with tightening by a screw and rocker system.

L'ensemble du dispositif d'étanchéité intérieur et extérieur est complété par des profils extrudés 611 en néoprène comprimé sur les deux parements des éléments de façade.The entire interior and exterior sealing device is completed by extruded profiles 611 of compressed neoprene on the two facings of the facade elements.

En partie basse, les panneaux sont déposés sur un rail 612 continu en profils acier galvanisé avec interposition d'un joint 613 filant horizontalement en néoprène extrudé, garantissant les étanchéités absolues à l'air et à l'eau.In the lower part, the panels are placed on a continuous 612 rail in galvanized steel profiles with the interposition of a horizontally threaded seal 613 in extruded neoprene, guaranteeing absolute air and water tightness.

PANNEAUX VITRESGLASS PANELS Menuiseries métalliques: aluminiumMetal joinery: aluminum

Aux éléments de façades décrits ci-avant sont associées des menuiseries aluminium ouvrantes à la française et présentant, en rives, les mêmes joints respectifs que les panneaux de façades.The facade elements described above are associated with French-style aluminum joinery and having, on the banks, the same respective joints as the facade panels.

La continuité horizontale entre panneaux et châssis s'effectue bord à bord, par assemblage sur une languette d'alignement rapportée dans la rainure en regard.The horizontal continuity between panels and chassis is carried out edge to edge, by assembly on an alignment tab attached in the groove opposite.

Les châssis et les portes se composent de profilés spéciaux en alliage léger à angles vissés ou assemblés par éclisses.The frames and doors are made of special light alloy profiles with screwed angles or assembled by splices.

Les cadres ouvrants des châssis de fenêtres se composent de profilés spéciaux tubulaires en alliage léger à angles assemblés par éclisses à expansion dans l'âme des profils.The opening frames of the window frames are made up of special tubular profiles in light alloy with angles assembled by means of expansion bars in the core of the profiles.

Les cadres ouvrants des portes se composent de profilés spéciaux tubulaires en alliage léger à angles vissés.The opening door frames consist of special tubular light alloy profiles with screwed angles.

Aux traverses des châssis, ou des infiltrations d'eau sont possibles, sont prévus des rejets d'eau en alliage léger.Light alloy water discharges are provided at the cross members of the chassis, where water infiltration is possible.

L'étanchéité des cadres ouvrants est assurée par des joints en néoprène.The opening frames are sealed by neoprene seals.

Acier: Les pièces d'ancrage et de fixation ainsi queSteel: The anchoring and fixing parts as well as

renforts et ossature éventuels sont en acier doux métallisé au zinc à raison de 450 g à 600 g de zinc par m2 de surface développée.reinforcements and possible framework are in mild steel metallized with zinc at a rate of 450 g to 600 g of zinc per m 2 of developed surface.

Alliage léger: AI. Mg. Si. anodisation teinte naturelleLight alloy: AI. Mg. Si. Anodizing natural shade

d'une épaisseur de 20 microns.with a thickness of 20 microns.

Vitrage .Float clair, épaisseur suivant normes des.Float glazing clear, thickness according to standards

Glaceries; posé en usine avec joints profilés extrudés en néoprène.Ice cream parlors; factory fitted with extruded neoprene profile seals.

Les modules de pignonPinion modules Fermeture supérieure pignonsTop sprocket closure

Réalisée par un bardage simple non isolé, type n ° 4402 en acier galvanisé, épaisseur 0,75 mm, peinture prélaquée en face extérieure, épaisseur 75 microns, à la face intérieure une couche de peinture alkyde de 5 à 8 microns, y fixation (vis autotaraudeuses à tête plastifiée).Carried out by a simple non-insulated cladding, type n ° 4402 in galvanized steel, thickness 0.75 mm, pre-coated paint on the outside, thickness 75 microns, on the inside a layer of alkyd paint of 5 to 8 microns, fixing there self-tapping screws with plasticized head).

Pièces de finition, comme solin de pied, acrotère etFinishing pieces, such as foot flashing, parapet and

La fixation se fait sur les longerons des cadres planchers et la colonne en façade HEA 140.The fixing is done on the beams of the floor frames and the HEA 140 front column.

Traitement de surface des différentes parties métalliques exposées à la rouille:Surface treatment of the different metal parts exposed to rust:

grenaillage, peinture anti-rouille en atelier + une couche en ton en atelier.shot blasting, anti-rust paint in the workshop + one coat in tone in the workshop.

La description qui précède se rapporte plus particulièrement à un bâtiment pour logement collectif mais le principe décrit ci-avant peut être adapté à des bâtiments comportant plusieurs travées de longueurs et largeurs égales ou différentes, c'est-à-dire que des modules de planchers d'une longueur égale ou différente peuvent être construits selon les mêmes sur le site entre plusieurs rangées de colonnes.The foregoing description relates more particularly to a building for collective housing but the principle described above can be adapted to buildings comprising several spans of equal or different lengths and widths, that is to say floor modules of equal or different length can be built according to the same on site between several rows of columns.

Cette variante illustrée sur la Fig 1 bis permet d'édifier ainsi des bâtiments scolaires, hospitaliers, de bureaux ou de laboratoires,avec un couloir central et des ailes latérales situées de part et d'autre du couloir central.This variant illustrated in FIG. 1a makes it possible to build school, hospital, office or laboratory buildings, with a central corridor and lateral wings located on either side of the central corridor.

la possibilité des gaines techniques verticales peut aussi se reproduire autant de fois qu'il existe des rangées de colonnes intérieures (12, 13) des petits planchers de jointion de la largeur des colonnes sont posés aux endroits où n'existe pas de gaines verticales pour rendre communiquants les locaux adjacents.the possibility of vertical technical ducts can also be reproduced as many times as there are rows of interior columns (12, 13) small joint floors of the width of the columns are placed in places where there are no vertical ducts for make the adjacent premises communicating.

Des bâtiments à plus de trois travées et sur plusieurs étages peuvent aussi être construits pour répondre à des programmes de blocs opératoires hospitaliers, des locaux d'enseignement rénovés, des bureaux et en général des bâtiments de grande surface au sol.Buildings with more than three spans and on several floors can also be constructed to meet hospital operating theater programs, renovated teaching rooms, offices and in general buildings with large floor areas.

Claims (4)

1. Industrialised multi-story steel building construction system comprising prefabricated steel elements finished at the works and assembled on the building site by bolting from conventional concrete foundations and comprising essentially frontage-pillar modules (10) and inner pillars modules (12, 13), landing modules (22), staircase modules (30), roofing modules (401), frontage-panel modules (60), inner partition modules (80, 90) and floor elements adapted to constitute floors, characterized by the fact that the elements intended for constituting the floors consists of floor modules each associated either with two frontage pillar modules (10) and two inner pillar modules (12), or with four inner pillar modules (13), the floor module and the pillars associated therewith constituting the modular unit of the building, the floor module (20) consisting of a frame made of steel sections including longitudinal beams (201) and cross beams (202, 204) welded to one another to form a rigid assembly provided, when seen in the downward direction, of a floor covering (206), with an overload distribution panel system (207), in case of need a sound and heat insulation panel system (208), of an intermediate corrugated iron sheet (209), of a wire netting (210) for holding in position a sound absorption bed (211), of a horizontal wind-brace (212), of a false ceiling, the metal floor (209) comprising recesses for housing the water, gas, electric and telephone conduits and lines, the height of the outer pillar modules (10), inclusive their welded top and bottom flanges, corresponding to one story, the flanges of said pillar modules being perforated to permit the assembling by bolting of a lower module with an upper module, the inner face of the outer pillar module (10) being provided with a sheet-metal bracket (102) welded to said face, said bracket (102) projecting on either side from said pillar (10), the projecting portions of said flanges being perforated and having a dual function, namely temporarily supporting the floor module (20) during the assembly phase, and acting as slide faces when shifting said floor module (20) for juxtaposing same with the floor module already set in its final position, and also to permit the lower assembling of the floor module with the pillar bracket by bolting, the height of said inner pillar modules (12, 13), including the sheet-metal flanges welded to their top and bottom ends, corresponding to one story, the flanges of said pillar modules being perforated to permit the assembling by bolting of the lower module with the upper module, the joint between two inner pillar modules (12, 13) being located substantially at mid-height of the story, both brackets (12) projecting from both sides of the pillar being welded to the two pillar faces parallel to the façade, at the proper level, so that each bracket can receive two adjacent floors, said brackets (12) having a dual function, namely temporarily supporting the floor module (20) during the assembly phase, and acting as slide faces when shifting this floor module (20) for juxtaposing same with the floor module already set in its final position, and also to permit the lower assembling between the floor module and the pillar bracket by bolting, an elongated hole (122) being cut in the web of the pillar module at the level of the floor module to permit the passage of any type of conduits or lines, each pillar module supporting four floor modules and the joint between said floor modules merges with the axis of the outer pillars (10) and inner pillars (12, 13).
2. The construction system of claim 1, characterized by the fact that the floor covering (208) and the overload distribution panel system (207) are merged into a single material serving both functions.
3. The construction system of claim 1, characterized by the fact that said longitudinal beams (201) of said floor (20) consist of I-section members.
4. The construction system of claim 1, characterized by the fact that for fixing the frontage panels a cold-drawn section member (215) of substantially U-shape in crossection is secured to the underface of the marginal crossmember (202) of the floor module with the interposition of a sealing joint, one wing (610) of said section member constituting a toggle means permitting the exertion of an adjustable pressure against the frontage panels, gasket means being inserted in the groove-forming bent edges of the section member.
EP82900926A 1981-06-12 1982-03-24 Industrialized metallic multi-storey building system with elements finished at the work-shop Expired EP0081496B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
AT82900926T ATE20611T1 (en) 1981-06-12 1982-03-24 INDUSTRIALIZED BUILDING SYSTEM MADE OF METAL, WITH SEVERAL STORIES AND ELEMENTS CRAFTED IN THE WORKSHOP.

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
BE0/205075A BE889198A (en) 1981-06-12 1981-06-12 INDUSTRIALIZED METAL STORED BUILDING SYSTEM WITH WORKSHOP COMPLETE ELEMENTS
BE205075 1981-06-12

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EP0081496A1 EP0081496A1 (en) 1983-06-22
EP0081496B1 true EP0081496B1 (en) 1986-07-02

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AU (1) AU8278082A (en)
DE (1) DE3271870D1 (en)
WO (1) WO1982004453A1 (en)

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GB2160239B (en) * 1984-05-01 1988-07-13 Highrobe Properties Ltd Demountable housing unit
FR2570403B1 (en) * 1984-09-18 1987-01-23 Sironi Monde Pierre STRUCTURE OF BUILDINGS INCORPORATING ELEMENTS, IN PARTICULAR CARRIERS, IN FOLDED GALVANIZED SHEET
ES2190701A1 (en) * 2000-07-11 2003-08-01 Izquierdo Ramon Collado A floor

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FR69173E (en) * 1955-06-18 1958-10-22 building construction elements and buildings using them
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AU8278082A (en) 1983-01-04
WO1982004453A1 (en) 1982-12-23
EP0081496A1 (en) 1983-06-22
DE3271870D1 (en) 1986-08-07

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