EP0070243A1 - Method and apparatus for easily withdrawing wire from a wire coil irrespective of the original coiling method - Google Patents
Method and apparatus for easily withdrawing wire from a wire coil irrespective of the original coiling method Download PDFInfo
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- EP0070243A1 EP0070243A1 EP82401323A EP82401323A EP0070243A1 EP 0070243 A1 EP0070243 A1 EP 0070243A1 EP 82401323 A EP82401323 A EP 82401323A EP 82401323 A EP82401323 A EP 82401323A EP 0070243 A1 EP0070243 A1 EP 0070243A1
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- Prior art keywords
- wire
- coil
- fixed
- reel
- coils
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
- B21C47/16—Unwinding or uncoiling
- B21C47/18—Unwinding or uncoiling from reels or drums
- B21C47/20—Unwinding or uncoiling from reels or drums the unreeled material moving transversely to the tangent line of the drum, e.g. axially, radially
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H49/00—Unwinding or paying-out filamentary material; Supporting, storing or transporting packages from which filamentary material is to be withdrawn or paid-out
- B65H49/02—Methods or apparatus in which packages do not rotate
Definitions
- the present invention relates to a method for easily unwinding reels of wire rod, aluminum or copper or any other metal, whatever the original winding mode. It also relates to the apparatus making it possible to apply said method.
- the wires concerned are mainly but not exclusively non-ferrous metals and mainly aluminum and copper. These metals are currently continuously cast and rolled at very high speed by the well-known continuous casting and rolling process on a wheel partially surrounded by a flat metal belt.
- the length, the eccentricity of the turn, the speed of rotation of the tube forming the helix, the distribution, the average diameter, the thickness of the sheets obtained by continuous or sequential rotation more or less slow, from the pallet or the receiving mandrel, various forms of winding are obtained.
- the more or less thick tablecloths can be arranged, laid flat in different ways, either in a spiral, in a tablecloth, in rosettes, etc. as shown in FIGS. 3, 4, 5 and 6.
- Coils very bulky, having a fairly low weight / volume ratio (hence significant transport costs) are generally obtained from a normal coil (2) obtained by circular winding and cutting or from coils obtained by helical winding without mandrel. They are then r éenroulées rosette, the yarn is drawn in one and distributed over the second by means of a train of drive rollers and pressers analogous to that described in the patents already mentioned above.
- the object of the present invention is, whatever the initial winding mode of the spool of thread, to be able, by means of a very simple apparatus, to unwind it without any incident by vertically pulling the thread starting from the center , using the patented machines already mentioned.
- the inertia of the reel and its reel (reel) limits the speed and especially the variations in speed of the reel.
- the invention also aims to avoid these drawbacks.
- the main purpose of the device is to unwind thread.
- the solid fixed vertical upright consists of two irons U whose free edges of the wings are welded.
- the corset is locked and tightened by oscillating locks with a spiral profile cam or by fixed hooks at the end of springs or by jacks, in particular jacks tires.
- a joining device between the plates one can ensure a permanent unwinding or unwinding of the wire, without any stopping. This is done by joining the end of the end of a reel with the end of the start of the next reel, it being understood that we always start by unwinding the central turns of the coils by winding up the outer turns.
- the device which is the subject of the invention, which has just been described, makes it possible to increase the efficiency of machines for injecting aluminum wire or flat, which is the subject of the patents cited above. They make it possible to obtain a large supply of food, the supply of a current product being able to be obtained at the best price. Handling is also reduced and an original product can be used without intermediate modification. The mechanism requires no energy consumption. The workforce is reduced. Storage security in a space restricted in the workplace is reached.
- the method and apparatus of the invention avoid, for instance, some drawbacks which have been mentioned at the beginning of the present specification and in particular the productive ti on nodes, blocking and metal loss that follows.
- Devices with multiple plates also allow the storage of a large quantity of metal ensuring the supply of the devices of use by reducing the frequency of restocking.
- the apparatus of the invention comprises a horizontal plate (9) on which is placed the pallet (7) which supports the coil (2) arranged with its vertical axis. It also consists of a solid main vertical upright (10) fixed firmly on the edge of the plate (9) on which pivot, thanks to hinges (11), the crosspieces (12) of a corset articulated in several leaves (13) to (20) which have vertical uprights (21), (22), (23), (24) as well as (25), (26), (27), (28) which project towards the interior to externally hold the coils such as (2).
- the extreme leaves (17), (18), (19), (20) have locks (29), (30) oscillating, having a cam with a spiral profile, a device which is well known and which can also be replaced by any equivalent locking device such as a spring with a hook.
- the oscillation of the leaves (13, 14) is ensured by pneumatic cylinders (58, 59) which open on the upright (10).
- the leaves (13) to (16) have a partially cylindrical plane and make about a third of the turn of the coils (2).
- the uprights (21) to (24) are designed to rest on the coils (2) and hold them. The coils (2) are thus held not only by the uprights (21) to (24) but also by the main upright (10).
- the uprights (21) to (24) comprise, as we have seen, hinges for the leaves (17) to (20) which are also partially cylindrical and each form approximately one sixth of the turn of the coil.
- an important characteristic of the apparatus of the invention resides in the horizontal pressure roller (43) disposed radially relative to the coil (2), the axis of said roller being rigidly fixed in a slide (44) (FIG. 11) capable of moving vertically in the upper part of the main upright (10) which is tubular, generally of square section and produced by two irons U whose edges are welded.
- the movement of the rollers (43) (along the arrow (45)) is possible thanks to vertical slots (46) formed in the upper part of the upright (10). It is controlled by a pneumatic cylinder (47) placed inside the main part of said upright (10).
- the vertical stroke of the roller (43) is of the order of ten centimeters.
- This roller (43) is raised when the reel (2) is placed and it is then lowered when the reel (2) is in place.
- the length of the roller (43) is slightly less than the radius of the coil (2).
- the apparatus of the invention resides in the horizontal eyelet (48) which is fixed and disposed at least one meter above the center of the coil (2).
- the eyelet (48) is connected to the upright (10) by a support (49).
- a final important feature of the device lies in the return drum (50), with a horizontal axis, which is located a few meters above the eyelet (48).
- This drum generally comprises lateral flanges (51), (52) for guiding the wires (53) to (56).
- FIGs 12 and 13 there is shown a double device capable of supporting two coils (2) which are arranged on either side of a single main upright (10).
- return drums (501) and (502) are provided for the wires (53) and (54).
- wire (53) For the wire (53), a path has been shown in solid lines which directs it in the opposite direction to the wire (54).
- a path has also been shown in dotted lines (531) which directs it in the same direction as the wire (54).
- FIG 14 there is provided an arrangement of two devices such as those shown in Figures 12 and 13 and which are arranged side by side so that the coils (2) are placed in a square.
- return drums (503), (504) which direct the wires (53) and (54) on the one hand and (55) and (56) on the other hand in two different directions.
- the amount (10) is generally welded to the horizontal plate (9) which is then sealed by any means at a location chosen as being the most suitable to supply the most simply, economically, correctly, the machine for injecting or drawing the metal (copper, aluminum, steel, etc.).
- This location is always at a level lower than that of the machines to be fed, the proper functioning of the system being all the better the greater the level difference, that is to say the distance between the eyelet (48 ) and the return drum (50) will be important.
- the horizontal pressure rollers (43) rotate on ball bearings and have a length slightly less (from 100 to 150 mm) than the outside radius of the spool (2) to be unwound from the center. As this radius can vary, the length of the roller (43) is adjusted, by sliding it axially in its support and locking it in the desired position.
- the apparatus shown in Figures 18, 19 which comprises at least two plates side by side to support the coils (2a and 2b). Each of these plates corresponds to an upright (10) and a horizontal pressure roller (43). On the other hand, there is only one oblong eyelet (481) supported at a sufficient height by the bracket (60) and the support (491). A guide 61 is also provided in the form of a funnel before the drum (506).
- a planer (64) is provided which performs electrical resistance welding. or sparkling.
- the oblong eyelet (481) can advantageously be produced by two parallel rollers.
- a coil (2) of two tonnes of wire for example, with the simplest winding, therefore the cheapest, is placed on each side of the uprights (10) constituted by welding two U irons. So there are four tonnes of wire.
- each coil (2) At the upper part of each coil (2), the radial roller (43), pushed vertically by the jack (47), is applied to the upper face of the coil (2) and holds all the turns firmly when a upward tensile force is exerted on the wire (53) or the profile. Each turn (57) is then forced to pass one by one under the roller (43) by approaching the center before engaging in the direction eyelet (48).
- This operation has the effect of clearing any trapped turns.
- the main tensile force acting on the roller (43) makes it possible to reduce that acting on the coil by reducing the angle of attack of the wire on the internal wall of the cut turns.
- the radial holding roller (43) combined with the uprights (21), (22), (23), (24) and (10) distributed every 120 ° around the coil (2), this can be done until the end without the slightest incident.
- the eyelet (48) placed at the top of the uprights (10) makes it possible to obtain a correct unwinding of each reel (2) located on each side of said amount (10) and whatever its initial winding (right or left).
- Another coil can then be brought to the location where the coil was (2b).
- the inner strand of this new coil is then pulled to the planer (64) to weld it to the outer strand of the coil (2a). We always manage to pass these strands above the leaves (14).
- This method and these devices can be applied to unwind cored wire, that is to say a wire inside which has been incorporated a powder (silico-calcium or powdered magnesium, in particular) coated in a strip, for example made of steel or aluminum shaped as a relatively flexible continuous tube inside which the powder (fodder) has been incorporated before the tube is closed.
- a powder silicon-calcium or powdered magnesium, in particular
- a strip for example made of steel or aluminum shaped as a relatively flexible continuous tube inside which the powder (fodder) has been incorporated before the tube is closed.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Unwinding Of Filamentary Materials (AREA)
Abstract
Description
La présente invention concerne un procédé permettant de dérouler facilement des bobines de fil machine, en aluminium ou en cuivre ou en tout autre métal, quel qu'en soit le mode de bobinage d'origine. Elle concerne aussi l'appareil permettant d'appliquer ledit procédé.The present invention relates to a method for easily unwinding reels of wire rod, aluminum or copper or any other metal, whatever the original winding mode. It also relates to the apparatus making it possible to apply said method.
Il s'agit de pouvoir dérouler rapidement et sans incident du fil, préalablement enroulé en bobine, Pour pouvoir l'utiliser dans des machines l'absorbant avec des démarrages et des arrêts brusques.It is a matter of being able to unwind quickly and without incident the wire, previously wound up in a reel, To be able to use it in machines absorbing it with sudden starts and stops.
Les fils concernés sont essentiellement mais non exclusivement des métaux non ferreux et principalement d'aluminium et de cuivre. Ces métaux sont actuellement coulés et laminés en continu à très grande vitesse par le procédé bien connu de coulée et laminage continu sur une roue partiellement entourée d'une courroie plane métallique.The wires concerned are mainly but not exclusively non-ferrous metals and mainly aluminum and copper. These metals are currently continuously cast and rolled at very high speed by the well-known continuous casting and rolling process on a wheel partially surrounded by a flat metal belt.
Afin de pouvoir enrouler rapidement ce fil au fur et à mesure de la fabrication sans être astreint à des ralentissements de cadence, il a fallu, dans certains cas, abandonner le procédé classique d'enroulement circu- laire par trancanage suivant un axe horizontal supportant un mandrin expansible (figures 1 et 2) et le remplacer par un enroulement vertical hélicoïdal tombant à plat sur un receveur (palette ou autre) avec ou sans mandrin central (1) ou panier extérieur, ce qui a donné naissance à un enroulement par nappes qu'on a représenté aux figures 3, 4, 5 et 6.In order to rapidly wind the wire as and manufacture without being restricted by the rate of deceleration, it was necessary in some cases, to abandon the conventional method of circulating the winding area by traversing along a horizontal axis supporting an expandable mandrel (Figures 1 and 2) and replace it with a vertical helical winding falling flat on a receiver (pallet or other) with or without central mandrel (1) or external basket, which gave rise to a winding by layers that has been shown in Figures 3, 4, 5 and 6.
Selon la forme, la longueur, l'excentricité de la spire, la vitesse de rotation du tube formant l'hélice, la répartition, le diamètre moyen, l'épaisseur des nappes obtenues par rotation continue ou séquentielle plus ou moins lente du plateau, de la palette ou du mandrin receveur, on obtient des formes diverses d'enroulement. Les nappes plus ou moins épaisses peuvent être disposées, mises à plat de différentes façons, soit en spirale, en nappe, en rosaces, etc... comme il est représenté aux figures 3, 4, 5 et 6.Depending on the shape, the length, the eccentricity of the turn, the speed of rotation of the tube forming the helix, the distribution, the average diameter, the thickness of the sheets obtained by continuous or sequential rotation more or less slow, from the pallet or the receiving mandrel, various forms of winding are obtained. The more or less thick tablecloths can be arranged, laid flat in different ways, either in a spiral, in a tablecloth, in rosettes, etc. as shown in FIGS. 3, 4, 5 and 6.
Tous ces enroulements rapides à plat sans trancanage ont tous un rapport poids/volume nettement plus faible que celui du bobinage circulaire par trancanage sur mandrin horizontal (figures 1 et 2).All these rapid flat windings without cutting have a much lower weight / volume ratio than that of circular winding by cutting on a horizontal mandrel (Figures 1 and 2).
Dans les tréfileries, il faut signaler que la mise en bobine (2), (3) ou (4) du fil, dit fil machine, constitue un stade intermédiaire entre le laminage et le tréfilage.In wire drawing plants, it should be noted that the rewinding (2), (3) or ( 4 ) of the wire, known as machine wire, constitutes an intermediate stage between rolling and the wire drawing.
Quand ces deux opérations sont situées au même endroit, les bobines (3) ou (4) sont utilisées en l'état. Quand ces ateliers sont assez éloignés l'un de l'autre, il est nécessaire, pour éviter des frais de transport onéreux, d'augmenter le rapport poids/volume en pressant verticalement la bobine de façon à serrer les spires qui, étant donné leur mode de fabrication, ont tendance à former ressort. Cette opération peut coincer une ou plusieurs spires mal Placées et donner de sérieux ennuis à l'utilisateur lors du déroulage. En effet, celui-ci a lieu par traction verticale sur le fil en partant du centre de la bobine d'où possibilité de blocage, de dévidage brutal de plusieurs nappes, formation de noeuds, rupture de fil.When these two operations are located in the same place, the coils (3) or (4) are used as they are. When these workshops are far enough apart from each other, it is necessary, in order to avoid costly transport costs, to increase the weight / volume ratio by vertically pressing the coil so as to tighten the turns which, given their method of manufacture, tend to form spring. This operation can trap one or more improperly placed turns and give serious trouble to the user during unwinding. Indeed, this takes place by vertical traction on the wire starting from the center of the coil where possibility of blocking, brutal unwinding of several layers, knot formation, wire breakage.
Ces incidents peuvent avoir de grosses consé- quences lors du tréfilage ou de l'utilisation du fil machine par injection d'aluminium dans une poche d'acier en vue de parfaire la désoxydation.These incidents can have large conse- q uences during drawing or use the wire rod by injecting aluminum into a steel ladle in order to complete the deoxidation.
Cette dernière opération s'effectue grâce à des machines décrites dans les brevets français n°2.112.093 du 21.10.1970, no2.184.456 du 15.05.1972, n°2.402.000 du 2.09.1977, n°2 433 581 du 19.07.1979, n°2 491 364 du 3.10.1980. Ces machines sont conçues principalement pour le méplat mais elles peuvent utiliser du fil dit fil machine, quel que soit le diamètre de celui-ci suivant les impératifs du prix et aussi du réglage de vitesse pour un débit en kg/min prédéterminé.The latter is done through machines described in French Patent No. 2,112,093 of 21/10/1970, No. 2184456 of 05/15/1972, No. 2,402,000 2. 09 . 1977 , n ° 2 433 581 of 19.07.1979, n ° 2 491 364 of 3.10.1980. These machines are mainly designed for the flat but they can use wire called machine wire, whatever the diameter thereof depending on the requirements of the price and also the speed setting for a flow rate in kg / min predetermined.
Afin de parer à tous les à-coups et incidents ultérieurs, il est indispensable d'avoir la certitude d'obtenir un déroulement correct de la bobine.In order to counter all subsequent jolts and incidents, it is essential to be certain of obtaining a correct unwinding of the reel.
Apparemment, jusqu'à ce jour, seul l'enroulement hélicoïdal en rosace sur mandrin métallique (1) à la fois support et répartiteur de fil permet un déroulement correct (figures 5 et 6).Apparently, to date, only the helical winding in a rosette on a metal mandrel (1), both support and wire distributor allows a correct unwinding (Figures 5 and 6).
Ce procédé nécessite un investissement important en machine spéciale, en mandrin support métallique (1), en main d'oeuvre de mise au point. Les bobines, très encombrantes, ayant un rapport poids/volume assez faible (d'où frais de transport importants) sont obtenues généralement en partant d'une bobine normale (2) obtenue par enroulement circulaire et trancanage ou en partant de bobines obtenues par enroulement hélicoïdal sans mandrin. Elles sont ensuite réenroulées en rosace, le fil étant tiré de l'une et réparti sur la deuxième au moyen d'un train de galets moteurs et Presseurs analogue à celui décrit dans les brevets déjà cités ci-dessus.This process requires a significant investment in special machine, in metal support mandrel (1), in development labor. Coils, very bulky, having a fairly low weight / volume ratio (hence significant transport costs) are generally obtained from a normal coil (2) obtained by circular winding and cutting or from coils obtained by helical winding without mandrel. They are then r éenroulées rosette, the yarn is drawn in one and distributed over the second by means of a train of drive rollers and pressers analogous to that described in the patents already mentioned above.
C'est donc une opération peu logique et relativement coûteuse.It is therefore an operation that is not very logical and relatively expensive.
Il est possible de dérouler une ou des bobines (2) de une à deux tonnes obtenues par bobinage normal, c'est-à-dire par enroulement circulaire trancané sur axe horizontal. Il s'agit ensuite de faire l'opération inverse, c'est-à-dire de placer sur un support avec un moyeu horizontal, et de tirer le fil par l'extérieur (figures 7 et 8).It is possible to unwind one or more reels (2) of one to two tonnes obtained by normal winding, that is to say by circular wound cutting on a horizontal axis. It is then a matter of doing the opposite operation, that is to say of placing on a support with a horizontal hub, and of pulling the wire from the outside (Figures 7 and 8).
L'inconvénient de ce système est lié au poids et au diamètre ainsi qu'à la vitesse de déroulement, et est dû au phénomène d'inertie d'autant plus grand que les Paramètres cités le sont. Il faut donc installer sur le dévidoir (5) (figures 7 et 8) un frein (6) à serrage progressif Ou brutal afin d'éviter le déroulement intempestif de plusieurs spires, d'où risque de formation de plis ou de noeuds. L'investissement d'un tel dérouleur est onéreux et encombrant. Il nécessite souvent une manutention supplémentaire puisque les bobines (2) sont souvent livrées à plat sur des palettes.The drawback of this system is linked to the weight and the diameter as well as the speed of unwinding, and is due to the phenomenon of inertia which is all the greater as the parameters cited are so. It is therefore necessary to install on the reel (5) (Figures 7 and 8) a brake (6) with progressive or brutal tightening in order to avoid untimely unwinding of several turns, hence the risk of folds or knots forming. The investment of such an unwinder is expensive and cumbersome. It often requires additional handling since the coils (2) are often delivered flat on pallets.
Les essais faits jusqu'à présent pour utiliser des bobines enroulées normalement (2) (circulaires par trancanage) et placées avec leur axe vertical sur une palette fixe (7) en tirant verticalement le fil par le centre (figure 9) en le faisant passer sur un tambour de renvoi (8) ont donné des résultats peu encourageants du fait de l'arrivée simultanée de plusieurs spires qui déterminent les noeuds et un blocage. D'autre part, au moindre incident, le déroulement final se traduit par un écroulement brutal des cinq à dix derniers enroulements les rendant pratiquement inutilisables (figure 10). Un enroulement comportant, suivant la hauteur de la bobine et le diamètre du fil, cinquante à cent vingt spires de grand diamètre, cet incident fréquent se traduit en définitif par une chute importante en poids donc très onéreuse étant donné le prix du métal.The attempts made so far to use coils wound normally (2) (circular by cutting) and placed with their vertical axis on a fixed pallet (7) by vertically pulling the wire through the center (Figure 9) by passing it on a return drum (8) have given encouraging results due to the arrival simultaneous of several turns which determine the nodes and a blockage. On the other hand, the slightest incident, the final course results in a sudden collapse of the last five to d ix windings making them virtually unusable (Figure 10). A winding comprising, depending on the height of the coil and the diameter of the wire, fifty to one hundred twenty turns of large diameter, this frequent incident results in definitive by a significant fall in weight therefore very expensive given the price of the metal.
Le but de la présente invention est, quel que soit le mode d'enroulement initial de la bobine de fil, de pouvoir, au moyen d'un appareil très simple, la dérouler sans aucun incident en tirant verticalement le fil en commençant par le centre, en utilisant les machines brevetées déjà citées.The object of the present invention is, whatever the initial winding mode of the spool of thread, to be able, by means of a very simple apparatus, to unwind it without any incident by vertically pulling the thread starting from the center , using the patented machines already mentioned.
Dans certaines fabrications, la tréfilerie par exemple, on est amené à rabouter l'extrémité finale du fil d'une bobine déjà utilisée avec l'extrémité de début d'une nouvelle bobine. Cela nécessite :
- - le ralentissement du touret supportant la bobine utilisée
- - l'arrêt de la machine pendant le raboutage
- - la remise en route et l'accélération du touret supportant la nouvelle bobine.
- - the slowing down of the reel supporting the reel used
- - stopping the machine during splicing
- - restarting and acceleration of the reel supporting the new reel.
Ceci entraine une perte de temps.This results in a waste of time.
Par ailleurs, l'inertie de la bobine et de son dévidoir (touret) limite la vitesse et surtout les variations de vitesse du dévidage.In addition, the inertia of the reel and its reel (reel) limits the speed and especially the variations in speed of the reel.
. L'invention a encore pour but d'éviter ces inconvénients.. The invention also aims to avoid these drawbacks.
Le procédé et l'appareil qui vont maintenant être décrits sont valables pour des bobines de fil de diamètre courant allant de 9,5 à 19,5 mm, avec des bobines (2) ou (3) placées avec leur axe vertical sur une palette de manutention (7).The method and the apparatus which will now be described are valid for spools of wire of current diameter ranging from 9.5 to 19.5 mm, with spools (2) or (3) placed with their vertical axis on a pallet handling (7).
Le procédé objet de l'invention est caractérisé principalement par le fait :
- a) qu'on passe lesdites bobines à plat sur une platine avec l'axe de leur trou central disposé verticalement,
- b) que l'on maintient extérieurement la bobine en cours de déroulage en la serrant par un dispositif rigide fixe,
- c) que l'on tire le fil vers le haut, à partir du trou central en obligeant les spires se déroulant à augmenter quelque peu leur courbure en glissant sur un rouleau presseur horizontal, c'est-à-dire radial, en porte-à-faux, tenu à l'extérieur de la bobine et approchant de l'axe de celle-ci, en appuyant vers le bas, jusqu'à dévidement complet/ de la bobine.
- d) que l'on oblige le fil à passer dans un oeillet axial maintenu au-dessus de la bobine,
- e) que l'on passe enfin le fil sur un tambour de renvoi Supérieur.
- a) passing said coils flat on a plate with the axis of their central hole arranged vertically,
- b) that the reel is held externally during unwinding by clamping it with a rigid fixed device,
- c) that the wire is pulled upwards, starting from the central hole, forcing the unwinding turns to slightly increase their curvature by sliding on a horizontal (i.e. radial) pressure roller in carrier overhang, held on the outside of the spool and approaching the axis of the latter, pressing down, until the spool is fully unwound.
- d ) that the wire is forced to pass through an axial eyelet held above the spool,
- e) that the wire is finally passed over a Upper return drum.
L'appareil permettant d'appliquer le procédé qui vient d'être défini est caractérisé principalement Par la combinaison :
- al d'une platine horizontale destinée à supporter la palette Porte-bobine et le montant mentionné ci-dessous,
- b) un solide montant vertical principal, fixé fermement sur le bord de la platine, dans lequel pivotent les traverses horizontales d'un corset articulé en plusieurs battants, Partiellement cylindriques, comportant des montants verticaux faisant saillie vers l'intérieur pour maintenir extérieurement la bobine, les battants extrêmes comportant des moyens de fermeture et de serrage du corset, l'ouverture de ces battants s'effectuant suffisamment largement pour pouvoir introduire les bobines sur la platine ;
- c) un rouleau presseur horizontal disposé radialement par rapport à la bobine, l'axe dudit rouleau étant rigidement fixé dans un coulisseau susceptible de se déplacer verticalement dans la partie supérieure du montant fixe sous l'effet d'un vérin approprié suivant une course suffisante pour que ledit rouleau
- - dans un premier temps, dégage l'accès de la platine pour y poser la bobine,
- - dans un deuxième temps, appuie constamment au cours du déroulage ou dévidage le dessus de ladite bobine, la longueur dudit rouleau étant légèrement inférieure au rayon extérieur de la bobine et, à cet effet, présentant un réglage de sa longueur pour s'adapter aux différents diamètres de bobines ;
- d) un oeillet horizontal fixe disposé à au moins un mètre au-dessus du centre de la bobine,
- e) un tambour de renvoi à axe horizontal situé au-dessus de l'oeillet,
- al of a horizontal plate intended to support the reel holder pallet and the amount mentioned below,
- b) a solid main vertical upright, fixed firmly on the edge of the plate, in which the crosspieces pivot horizontal of a corset articulated in several leaves, Partially cylindrical, comprising vertical uprights projecting inwardly to hold the coil externally, the extreme leaves comprising means for closing and tightening the corset, the opening of these leaves s '' performing sufficiently widely to be able to introduce the coils on the plate;
- c) a horizontal pressure roller disposed radially with respect to the spool, the axis of said roller being rigidly fixed in a slide capable of moving vertically in the upper part of the fixed upright under the effect of a suitable jack following a sufficient stroke so that said roller
- - firstly, clear the access to the plate to place the coil there,
- - secondly, constantly presses during unwinding or unwinding the top of said reel, the length of said roll being slightly less than the outside radius of the reel and, for this purpose, having an adjustment of its length to adapt to the different diameters of coils;
- d) a fixed horizontal eyelet placed at least one meter above the center of the spool,
- e ) a return drum with a horizontal axis located above the eyelet,
L'appareil sert principalement à dévider du fil.The main purpose of the device is to unwind thread.
Il est caractérisé par le fait que
- a) la platine est fixe et scellée dans le sol,
- b) le montant vertical principal fixe a une section carrée et supporte, par des charnières, au moins deux battants ouvrant faisant chacun environ le tiers du tour de la bobine et dont les montants marginaux les plus éloignés des charnières fixes sont conçus pour s'appuyer sur la bobine et comportent des charnières mobiles d'autres battants extrêmes faisant chacun environ le sixième du tour de la bobine, les montants libres de ces battants extrêmes comportant des fermetures complémentaires assurant le verrouillage et le serrage autour de la bobine du corset articulé, si bien que la bobine est'maintenue extérieurement par au moins trois montants espacés angulairement d'environ un tiers de tour,
- c) le rouleau presseur horizontal se déplace verticalement, sous l'effet d'un vérin pneumatique situé dans le montant vertical tout comme le coulisseau, ledit montant présentant, à sa partie supérieure, au niveau du coulisseau, au moins une fente verticale laissant le passage à l'axe du rouleau, l'effort du vérin étant suffisant pour maintenir le dessus de la bobine et toutes ses spires,
- d) l'oeillet est maintenu par un support horizontal fixé à la partie supérieure du montant fixe,
- e) le tambour de renvoi comporte des flasques latéraux.
- a) the plate is fixed and sealed in the ground,
- b ) the fixed main vertical upright has a square section and supports, by hinges, at least two leaves opening each making about a third of the turn of the coil and whose marginal amounts furthest from the fixed hinges are designed to rest on the spool and comprise movable hinges of other extreme leaves each making about one sixth of the turn of the coil, the free amounts of these extreme leaves comprising complementary closures ensuring locking and tightening around the spool of the articulated corset, if although the coil is held externally by at least three uprights spaced angularly by about a third of a turn,
- c) the horizontal pressure roller moves vertically, under the effect of a pneumatic cylinder located in the vertical upright just like the slide, said upright having, at its upper part, at the level of the slide, at least one vertical slot leaving the passage to the axis of the roller, the force of the jack being sufficient to maintain the top of the coil and all its turns,
- d) the eyelet is held by a horizontal support fixed to the upper part of the fixed upright,
- e) the return drum has lateral flanges.
Suivant une forme préférée de réalisation, le solide montant vertical fixe est constitué de deux fers U dont les bords libres des ailes sont soudés. Le verrouillage et le serrage du corset s'effectuent par des verrous oscillants à came à profil spiral ou par des crochets fixes au bout de ressorts ou encore par des vérins , notamment des vérins pneumatiques.According to a preferred embodiment, the solid fixed vertical upright consists of two irons U whose free edges of the wings are welded. The corset is locked and tightened by oscillating locks with a spiral profile cam or by fixed hooks at the end of springs or by jacks, in particular jacks tires.
L'appareil peut comporter, placé symétriquement par rapport au montant fixe principal, :
- a) une deuxième platine,
- b) une deuxième série de battants ouvrant avec leur verrouillage et leur serrage,
- c) une deuxième série de battants ouvrant un deuxième rouleau Presseur horizontal actionné par le même coulisseau et le même vérin,
- d) un deuxième oeillet maintenu par un support au-dessus du montant fixe, .
- e) un deuxième tambour de renvoi permettant ainsi de dévider simultanément ou successivement deux bobines.
- a) a second plate,
- b) a second series of leaves opening with their locking and tightening,
- c) a second series of leaves opening a second horizontal pressure roller actuated by the same slide and the same jack,
- d) a second eyelet held by a support above the fixed amount,.
- e ) a second return drum thus allowing two reels to be unwound simultaneously or successively.
Différentes combinaisons d'appareils de l'invention peuvent être réalisées. On peut tout d'abord le jume- ler à un autre appareil identique, à ceci près qu'il n'y a au total que un ou deux tambours de renvoi, permettant ainsi de dévider simultanément et/ou successivement quatre bobines. On peut aussi associer plusieurs appareils juxtaposés comportant des bobines dont le fil dévidé passe sur un seul tambour de renvoi.Different combinations of devices of the invention can be made. First of all can be the first jume- to another identical unit, except that there is a total of only one or two drums court, allowing to unwind simultaneously and / or sequentially four coils. It is also possible to associate several juxtaposed devices comprising coils, the unwound wire of which passes over a single return drum.
On peut encore prévoir plusieurs platines et un seul oeillet de forme oblongue disposé dans un sens Parallèle au plan comportant les axes des bobines. En prévoyant un dispositif de raboutage entre les platines, on peut assurer un déroulage ou dévidage permanent du fil, sans aucun arrêt. Cela se fait en raboutant le bout de la fin d'une bobine avec le bout du début de la bobine suivante étant bien entendu que l'on commence toujours par dévider les spires centrales des bobines en finissant par dévider les spires extérieures.It is also possible to provide several plates and a single oblong-shaped eyelet disposed in a direction parallel to the plane comprising the axes of the coils. By providing a joining device between the plates, one can ensure a permanent unwinding or unwinding of the wire, without any stopping. This is done by joining the end of the end of a reel with the end of the start of the next reel, it being understood that we always start by unwinding the central turns of the coils by winding up the outer turns.
Tout d'abord l'utilisateur a le libre choix
- 1) du profil et de la section du métal,
- 2) du mode de bobinage,
- 3) du poids et du nombre de bobines en service.
- 1) profile and section of the metal,
- 2) the winding mode,
- 3) the weight and number of coils in service.
Il a donc la liberté totale, mais personnelle, de s'approvisionner en fil d'aluminium ou autre métal aux meilleures conditions techniques et économiques selon les installations dont il dispose.He therefore has total, but personal, freedom to source aluminum wire or other metal at the best technical and economic conditions depending on the facilities at his disposal.
Ce procédé vient en complément des brevets déjà cités. Il peut aussi être utilisé pour faciliter le déroulement des bobines lors de l'opération de tréfilage, opération qui consiste à faire passer le fil dans une succession de filières afin de réduire le diamètre d'origine de façon à pouvoir mettre sur le marché des produits, fils ou câbles en aluminium, cuivre, acier, directement utilisables par le consommateur final (industrie ou particulier).This process complements the patents already cited. It can also be used to facilitate the unwinding of the coils during the drawing operation, an operation which consists in passing the wire through a succession of dies in order to reduce the original diameter so that products can be placed on the market. , wires or cables in aluminum, copper, steel, directly usable by the final consumer (industry or individual).
L'appareil faisant l'objet de l'invention, qui vient d'être décrit, permet d'augmenter l'efficacité des machines à injecter du fil ou du méplat d'aluminium, objet des brevets cités ci-dessus. Elles permettent d'obtenir une grande réserve d'alimentation, l'approvisionnement d'un produit courant pouvant être obtenu au meilleur prix. On diminue aussi les manutentions et on peut utiliser un produit d'origine sans modification intermédiaire. Le mécanisme ne nécessite aucune consommation d'énergie. La main d'oeuvre est réduite. La sécurité de stockage dans un espace restreint sur les lieux de travail est atteinte.The device which is the subject of the invention, which has just been described, makes it possible to increase the efficiency of machines for injecting aluminum wire or flat, which is the subject of the patents cited above. They make it possible to obtain a large supply of food, the supply of a current product being able to be obtained at the best price. Handling is also reduced and an original product can be used without intermediate modification. The mechanism requires no energy consumption. The workforce is reduced. Storage security in a space restricted in the workplace is reached.
La fabrication des fils de diamètre 9,5 ou 12,5 est très répandue, donc sujette à une sérieuse concurrence commerciale.The manufacture of wires with a diameter of 9.5 or 12.5 is very widespread, and therefore subject to serious commercial competition.
Le procédé et l'appareil de l'invention évitent, par ailleurs, tous les inconvénients qui ont été cités au début du présent mémoire et en particulier la produc- tion de noeuds, de blocage et la perte de métal qui s'ensuit.The method and apparatus of the invention avoid, for instance, some drawbacks which have been mentioned at the beginning of the present specification and in particular the productive ti on nodes, blocking and metal loss that follows.
Les appareils à platines multiples permettent aussi l'emmagasinage d'une grande quantité de métal assurant l'alimentation des dispositifs d'utilisation en diminuant la fréquence des réapprovisionnements.Devices with multiple plates also allow the storage of a large quantity of metal ensuring the supply of the devices of use by reducing the frequency of restocking.
L'usage de platines multiples avec dispositif de raboutage permet de supprimer les arrêts de déroulage, ce qui est particulièrement apprécié dans certains procédes de fabrication, notamment en tréfilerie.The use of multiple plates with splicing device makes it possible to eliminate the unwinding stops, which is particularly appreciated in certain manufacturing procedures, in particular in wire drawing.
L'invention sera mieux comprise à l'aide de la description ci-après qui en donne quelques exemples non limitatifs de réalisation pratique et qui sont illustrés par les dessins joints.The invention will be better understood with the aid of the description below which gives some nonlimiting examples of practical embodiment and which are illustrated by the accompanying drawings.
Dans ces dessins :
- La figure 1 est une vue en élévation d'une bobine de fil enroulée de façon circulaire par trancanage, ladite bobine étant posée avec son axe vertical.
- La figure 2 est une vue en plan de la bobine de la figure 1.
- La figure 3 est une vue en élévation d'une bobine de fil enroulée hélicoidalement autour d'axes verticaux suivant des nappes hypocycloïdales horizontales en spirale sans mandrin central.
- La figure 4 est une vue en plan de la bobine de la figure 3.
- La figure 5 est une vue en élévation d'une bobine de fil enroulée hélicoïdalement autour d'un mandrin central se prolongeant par des supports inférieurs avec crochets extérieurs, ledit enroulement se faisant par nappes hypocycloïdales horizontales.
- La figure 6 est une vue en plan de la bobine de la figure 5.
- La figure 7 est une coupe verticale, suivant l'axe, d'un support de dévidage d'une bobine de fil enroulé circulairement par trancanage.
- La figure 8 est une vue de côté du support et de la bobine représentés à la figure 7.
- La figure 9 est une coupe verticale d'une installation, avec bobine à plat enroulée par trancanage, pour le dévidage de ladite bobine dévidée par le centre.
- La figure 10 est une vue similaire à celle de la figure 9 illustrant ce qu'il se produit à la fin du déroulement.
- La figure 11 est une coupe verticale d'une installation suivant le procédé de l'invention, avec une seule bobine en cours de dévidare.
- La figure 12 est une coupe verticale d'une autre installation suivant l'invention, avec deux bobines de dévidage.
- La figure 13 est une vue en plan de l'installation représentée à la figure 12.
- La figure 14 est une vue schématique en plan d'une autre version de l'installation de l'invention avec quatre bobines en cours de dévidage disposées en carré.
- La figure 15 est une vue schématique en plan encore d'une autre version de l'installation de l'invention avec quatre bobines alignées en cours de dévidage.
- La figure 16 est une vue en élévation de l'installation de l'invention représentée à la figure 11.
- La figure 17 est une vue en plan d'un appareil avec des battants dont l'ouverture et la fermeture sont commandées par des vérins pneumatiques.
- La figure 18 est une vue en plan d'un appareil avec deux platines et un seul oeillet oblong permettant le raboutage en cours de déroulement ou dévidage.
- La figure 19 est une vue en élévation de l'appareil de la figure 18.
- Figure 1 is an elevational view of a wire coil wound in a circular manner by cutting, said coil being placed with its vertical axis.
- Figure 2 is a plan view of the coil of Figure 1.
- Figure 3 is an elevational view of a coil of wire helically wound around vertical axes along horizontal spiral hypocycloidal sheets without central mandrel.
- Figure 4 is a plan view of the coil of Figure 3.
- Figure 5 is an elevational view of a coil of wire helically wound around a central mandrel extending by lower supports with external hooks, said winding being carried out by horizontal hypocycloid plies.
- Figure 6 is a plan view of the coil of Figure 5.
- Figure 7 is a vertical section along the axis of a support for unwinding a coil of wire wound circularly by cutting.
- FIG. 8 is a side view of the support and of the coil shown in FIG. 7.
- Figure 9 is a vertical section of an installation, with flat coil wound by cutting, for the unwinding of said reel unwound by the center.
- Figure 10 is a view similar to that of Figure 9 illustrating what happens at the end of the process.
- Figure 11 is a vertical section of an installation according to the method of the invention, with a single coil during reeling.
- Figure 12 is a vertical section of another installation according to the invention, with two coils unwinding.
- FIG. 13 is a plan view of the installation shown in FIG. 12.
- Figure 14 is a schematic plan view of another version of the installation of the invention with four coils being unwound arranged in a square.
- Figure 15 is a schematic plan view of yet another version of the installation of the invention with four coils aligned during unwinding.
- FIG. 16 is an elevation view of the installation of the invention shown in FIG. 11.
- Figure 17 is a plan view of an apparatus with leaves, the opening and closing of which are controlled by pneumatic cylinders.
- Figure 18 is a plan view of an apparatus with two plates and a single oblong eyelet allowing the splicing during unwinding or unwinding.
- Figure 19 is an elevational view of the apparatus of Figure 18.
L'appareil de l'invention comporte une platine horizontale (9) sur laquelle est posée la palette (7) qui supporte la bobine (2) disposée avec son axe vertical. Il se compose aussi d'un solide montant vertical principal (10) fixé fermement sur le bord de la platine (9) sur lequel pivotent, grâce à des charnières (11), les traverses (12) d'un corset articulé en plusieurs battants (13) à (20) qui comportent des montants verticaux (21), (22), (23), (24) ainsi que (25), (26), (27), (28) qui font saillie vers l'intérieur pour maintenir extérieurement les bobines telles que (2). Les battants extrêmes (17), (18), (19), (20) comportent des verrous (29), (30) oscillants, présentant une came à profil en spirale, dispositif qui est bien connu et qui peut d'ailleurs être remplacé par tous dispositifs de verrouillage équivalent comme un ressort avec un crochet. Dans une version préférée (figure 17), l'oscillation des battants (13, 14) est assurée par des vérins pneumatiques (58, 59) qui s'ouvrent sur le montant (10). Les battants (13) à (16) ont un plan partiellement cylindrique et font environ le tiers du tour des bobines (2). Les montants (21) à (24) sont conçus pour s'appuyer sur les bobines (2) et les maintenir. Les bobines (2) sont ainsi maintenues non seulement par les montants (21) à (24) mais aussi par le montant principal (10). Les montants (21) à (24) comportent, comme on l'a vu, des charnières pour les battants (17) à (20) qui sont aussi partiellement cylindriques et forment chacun environ le sixième du tour de la bobine.The apparatus of the invention comprises a horizontal plate (9) on which is placed the pallet (7) which supports the coil (2) arranged with its vertical axis. It also consists of a solid main vertical upright (10) fixed firmly on the edge of the plate (9) on which pivot, thanks to hinges (11), the crosspieces (12) of a corset articulated in several leaves (13) to (20) which have vertical uprights (21), (22), (23), (24) as well as (25), (26), (27), (28) which project towards the interior to externally hold the coils such as (2). The extreme leaves (17), (18), (19), (20) have locks (29), (30) oscillating, having a cam with a spiral profile, a device which is well known and which can also be replaced by any equivalent locking device such as a spring with a hook. In a preferred version (Figure 17), the oscillation of the leaves (13, 14) is ensured by pneumatic cylinders (58, 59) which open on the upright (10). The leaves (13) to (16) have a partially cylindrical plane and make about a third of the turn of the coils (2). The uprights (21) to (24) are designed to rest on the coils (2) and hold them. The coils (2) are thus held not only by the uprights (21) to (24) but also by the main upright (10). The uprights (21) to (24) comprise, as we have seen, hinges for the leaves (17) to (20) which are also partially cylindrical and each form approximately one sixth of the turn of the coil.
De cette façon, les bobines (2) sont fermement maintenues pendant leur dévidage.In this way, the reels (2) are firmly held during their unwinding.
Lorsque la bobine (2) est totalement dévidée, on dégage les verrous (29). (30) et on ouvre les battants (13) à (20) dans le sens des flèches (31) à (42). On peut alors enlever les palettes (7) vides et amener de nouvelles bobines (2) posées sur leur palette (7)• Cette manoeuvre se fait couramment à l'aide de chariots à fourches. Elle doit se faire après le relevage du rouleau presseur horizontal (43) comme il va être expliqué ci-après.When the reel (2) is fully unwound, the latches (29) are released. (30) and the leaves (13) to (20) are opened in the direction of the arrows (31) to (42). We can then remove the empty pallets (7) and bring new coils (2) placed on their pallet (7) • This maneuver is commonly done using forklifts. It must be done after raising the horizontal pressure roller (43) as will be explained below.
En effet, une caractéristique importante de l'appareil de l'invention réside dans le rouleau presseur horizontal (43) disposé radialement par rapport à la bobine (2), l'axe dudit rouleau étant rigidement fixé dans un coulisseau (44) (figure 11) susceptible de se déplacer verticalement dans la partie supérieure du montant principal (10) qui est tubulaire, généralement de section carrée et réalisé par deux fers U dont les bords sont soudés. Le déplacement des rouleaux (43) (suivant la flèche (45)) est possible grâce à des fentes (46) verticales ménagées dans la partie supérieure du montant (10). Il est commandé par un vérin pneumatique (47) placé à l'intérieur de la partie principale dudit montant (10). La course verticale du rouleau (43) est de l'ordre d'une dizaine de centimètres. Ce rouleau (43) est relevé lorsque l'on place la bobine (2) et il est ensuite abaissé lorsque la bobine (2) est en place. La longueur du rouleau (43) est légèrement inférieure au rayon de la bobine (2).Indeed, an important characteristic of the apparatus of the invention resides in the horizontal pressure roller (43) disposed radially relative to the coil (2), the axis of said roller being rigidly fixed in a slide (44) (FIG. 11) capable of moving vertically in the upper part of the main upright (10) which is tubular, generally of square section and produced by two irons U whose edges are welded. The movement of the rollers (43) (along the arrow (45)) is possible thanks to vertical slots (46) formed in the upper part of the upright (10). It is controlled by a pneumatic cylinder (47) placed inside the main part of said upright (10). The vertical stroke of the roller (43) is of the order of ten centimeters. This roller (43) is raised when the reel (2) is placed and it is then lowered when the reel (2) is in place. The length of the roller (43) is slightly less than the radius of the coil (2).
Une autre particularité de l'appareil de l'invention réside dans l'oeillet (48) horizontal et qui est fixe et disposé à au moins un mètre au-dessus du centre de la bobine (2). L'oeillet (48) est relié au montant (10) par un support (49).Another feature of the apparatus of the invention resides in the horizontal eyelet (48) which is fixed and disposed at least one meter above the center of the coil (2). The eyelet (48) is connected to the upright (10) by a support (49).
Une dernière particularité importante de l'appareil réside dans le tambour de renvoi (50), à axe horizontal, qui est situé à quelques mètres au-dessus de l'oeillet (48). Ce tambour comporte généralement des flasques latéraux (51), (52) pour guider les fils (53) à (56).A final important feature of the device lies in the return drum (50), with a horizontal axis, which is located a few meters above the eyelet (48). This drum generally comprises lateral flanges (51), (52) for guiding the wires (53) to (56).
Dans les figures 11 et 16, on a représenté un appareil simple susceptible de ne supporter qu'une seule bobine.In Figures 11 and 16, there is shown a simple device capable of supporting only one coil.
Dans les figures 12 et 13, on a représenté un appareil double susceptible de supporter deux bobines (2) qui sont disposées de part et d'autre d'un seul montant principal (10). Dans ce cas, on a prévu des tambours de renvoi (501) et (502) pour les fils (53) et (54). Pour le fil (53), on a représenté un trajet en traits pleins qui le dirige en sens opposé du fil (54). On a aussi représenté un trajet en traits pointillés (531) qui le dirige dans le meme sens que le fil (54).In Figures 12 and 13, there is shown a double device capable of supporting two coils (2) which are arranged on either side of a single main upright (10). In this case, return drums (501) and (502) are provided for the wires (53) and (54). For the wire (53), a path has been shown in solid lines which directs it in the opposite direction to the wire (54). A path has also been shown in dotted lines (531) which directs it in the same direction as the wire (54).
A la figure 14, on a prévu une disposition de deux appareils tels que ceux qui sont représentés aux figures 12 et 13 et qui sont disposés côte à cote de façon que les bobines (2) soient placées en carré. Il existe deux tambours de renvoi (503), (504) qui dirigent les fils (53) et (54) d'une part et (55) et (56) d'autre part dans deux directions différentes. On pourrait imaginer, de la même façon que ce qui a été représenté à la figure 12, une disposition des fils qui les dirigent tous dans le même sens.In Figure 14, there is provided an arrangement of two devices such as those shown in Figures 12 and 13 and which are arranged side by side so that the coils (2) are placed in a square. There are two return drums (503), (504) which direct the wires (53) and (54) on the one hand and (55) and (56) on the other hand in two different directions. One could imagine, in the same way as that which has been represented in FIG. 12, an arrangement of the wires which direct them all in the same direction.
A la figure 15, on a représenté encore une autre disposition avec quatre appareils du type de celui qui a été représenté aux figures 11 et 16 qui sont disposés cote à cote de façon que tous les fils passent sur un tambour de renvoi (505) pour les diriger dans le meme sens.In Figure 15, there is shown yet another arrangement with four devices of the type which has been shown in Figures 11 and 16 which are arranged side by side so that all the wires pass over a deflection drum (505) for direct them in the same direction.
Toute autre disposition pourrait etre imaginée sans sortir du cadre de la présente invention.Any other arrangement could be imagined without departing from the scope of the present invention.
Le montant (10) est généralement soudé sur la platine horizontale (9) qui est alors scellée par un moyen quelconque à un emplacement choisi comme étant le plus apte à alimenter le plus simplement, économiquement, correctement, la machine à injecter ou à tréfiler le métal (cuivre, aluminium, acier, etc...). Cet emplacement se trouve toujours à un niveau inférieur à celui des machines à alimenter, le bon fonctionnement du système étant d'autant meilleur que la différence de niveau sera grande, c'est-à-dire que la distance entre l'oeillet (48) et le tambour de renvoi (50) sera importante.The amount (10) is generally welded to the horizontal plate (9) which is then sealed by any means at a location chosen as being the most suitable to supply the most simply, economically, correctly, the machine for injecting or drawing the metal (copper, aluminum, steel, etc.). This location is always at a level lower than that of the machines to be fed, the proper functioning of the system being all the better the greater the level difference, that is to say the distance between the eyelet (48 ) and the return drum (50) will be important.
Les rouleaux presseurs horizontaux (43) tournent sur des roulements à billes et ont une longueur légèrement inférieure (de 100 à 150 mm) au rayon extérieur de la bobine (2) à dérouler par le centre. Comme ce rayon peut varier on prévoit un réglage de la longueur du rouleau (43), en le faisant coulisser axialement dans son support et en le bloquant à la position voulue.The horizontal pressure rollers (43) rotate on ball bearings and have a length slightly less (from 100 to 150 mm) than the outside radius of the spool (2) to be unwound from the center. As this radius can vary, the length of the roller (43) is adjusted, by sliding it axially in its support and locking it in the desired position.
Dans une version destinée aux fabrications où on a besoin d'un dévidage continu, comme c'est le cas dans les tréfileries, on utilise l'appareil représenté aux figures 18, 19 et qui comporte au moins deux platines côte à côte pour supporter les bobines (2a et 2b). A chacune de ces platines correspond un montant (10) et un rouleau presseur horizontal (43). Par contre, on ne prévoit qu'un seul oeillet oblong (481) supporté à une hauteur suffisante par la potence (60) et le support (491). On prévoit aussi un guide 61 en forme d'entonnoir avant le tambour (506).In a version intended for manufacturing where there is a need for continuous reeling, as is the case in wire drawing, the apparatus shown in Figures 18, 19 is used and which comprises at least two plates side by side to support the coils (2a and 2b). Each of these plates corresponds to an upright (10) and a horizontal pressure roller (43). On the other hand, there is only one oblong eyelet (481) supported at a sufficient height by the bracket (60) and the support (491). A guide 61 is also provided in the form of a funnel before the drum (506).
Pour réaliser le raboutage de l'extrémité (62) extérieure du fil de la bobine (2b) avec l'extrémité (63) intérieure du fil de la bobine (2a), on prévoit une rabouteuse (64) réalisant une soudure électrique par résistance ou étincelage.In order to join the outer end (62) of the coil wire (2b) with the inner end (63) of the coil wire (2a), a planer (64) is provided which performs electrical resistance welding. or sparkling.
L'oeillet oblong (481) peut être réalisé avantageusement par deux rouleaux parallèles.The oblong eyelet (481) can advantageously be produced by two parallel rollers.
L'appareil étant fixé à l'endroit choisi, une bobine (2) de deux tonnes de fil, par exemple, à enroulement par trancanage le plus simple, donc le moins cher, est placée de chaque côté des montants (10) constitués par le soudage de deux fers U. Il y a donc quatre tonnes de fil.The apparatus being fixed at the chosen location, a coil (2) of two tonnes of wire, for example, with the simplest winding, therefore the cheapest, is placed on each side of the uprights (10) constituted by welding two U irons. So there are four tonnes of wire.
A la partie supérieure de chaque bobine (2), le rouleau radial (43), poussé verticalement par le vérin (47), s'applique sur la` face supérieure de la bobine (2) et maintient fermement toutes les spires lorsqu'un effort de traction vers le haut est exercé sur le fil (53) ou le profilé. Chaque spire (57) est alors obligée de passer une à une sous le rouleau (43) en se rapprochant du centre avant de s'engager dans l'oeillet de direction (48).At the upper part of each coil (2), the radial roller (43), pushed vertically by the jack (47), is applied to the upper face of the coil (2) and holds all the turns firmly when a upward tensile force is exerted on the wire (53) or the profile. Each turn (57) is then forced to pass one by one under the roller (43) by approaching the center before engaging in the direction eyelet (48).
Cette opération a pour effet de dégager toutes spires coincées.This operation has the effect of clearing any trapped turns.
D'autre part, l'effort principal de traction agissant sur le rouleau (43) permet de diminuer celui agissant sur la bobine en diminuant l'angle d'attaque du fil sur la paroi interne des spires trancanées. Il en résulte que, grâce au rouleau radial de maintien (43) combiné avec les montants (21), (22), (23), (24) et (10) répartis tous les 120° autour de la bobine (2), celle-ci pourra être déroulée jusqu'à la fin sans le moindre incident. D'autre part, l'oeillet (48) placé à la partie supérieure des montants (10) (un oeillet par bobine) permet d'obtenir un déroulement correct de chaque bobine (2) situé de chaque côté dudit montant (10) et quel que soit son enroulement initial (droite ou gauche).On the other hand, the main tensile force acting on the roller (43) makes it possible to reduce that acting on the coil by reducing the angle of attack of the wire on the internal wall of the cut turns. As a result, thanks to the radial holding roller (43) combined with the uprights (21), (22), (23), (24) and (10) distributed every 120 ° around the coil (2), this can be done until the end without the slightest incident. On the other hand, the eyelet (48) placed at the top of the uprights (10) (one eyelet per reel) makes it possible to obtain a correct unwinding of each reel (2) located on each side of said amount (10) and whatever its initial winding (right or left).
Dans le cas de l'appareil représenté aux figures 18 et 19 , si l'on suppose que la bobine (2b) est en cours de dévidage et que l'on a placé une bobine (2a) sur la platine adjacente, le brin (53b) passe dans l'oeillet (481), le guide (61) et le tambour (506). Pendant ce temps, on dégage l'extrémité (62) extérieure de la bobine (2b) et l'extrémité (63) intérieure de la bobine (2a) pour les rabouter dans une rabouteuse (64) à étincelage, par exemple. On dégage ensuite les extrémités (62, 63) de la rabouteuse (64) pour que. lorsque la bobine (2b) est complétement dévidée, le fil en cours de dévidage prenne la position (53a) pour dévider la bobine (2a) par l'intérieur.In the case of the apparatus shown in FIGS. 18 and 19, if it is assumed that the spool (2b) is being unwound and that a spool (2a) has been placed on the adjacent plate, the strand ( 53b) passes through the eyelet (481), the guide (61) and the drum (506). During this time, the outer end (62) of the coil (2b) and the inner end (63) of the coil (2a) are released in order to join them in a spark-splicer (64), for example. Then releases the ends (62, 63) of the planer (64) so that. when the spool (2b) is completely unwound, the wire being unwound takes the position (53a) to unwind the reel (2a) from the inside.
On peut alors amener une autre bobine à l'emplacement où était la bobine (2b). Le brin intérieur de cette nouvelle bobine est alors tiré jusqu'à la rabouteuse (64) pour le souder au brin extérieur de la bobine (2a). On s'arrange toujours pour faire passer ces brins au dessus des battants (14).Another coil can then be brought to the location where the coil was (2b). The inner strand of this new coil is then pulled to the planer (64) to weld it to the outer strand of the coil (2a). We always manage to pass these strands above the leaves (14).
De cette façon, on réalise un dévidage continu sans aucun arrêt.In this way, continuous reeling is carried out without any stopping.
il en résulte, que, quel que soit l'objet du déroulage, injection, en poche ou tréfilage, le procédé est applicable quel que soit l'enroulement d'origine de la bobine. Enroulement circulaire par trancanage (figures 1 et 2), déroulement par l'intérieur par spires successives de haut en bas (figures 3 et 4) et de bas en haut, enroulement hélicoïdal, déroulement par spires successives et plan par plan en partant de l'intérieur.it follows that, whatever the purpose of the unwinding, injection, pocket or drawing, the method is applicable regardless of the original winding of the coil. Circular winding by cutting (Figures 1 and 2), unwinding from the inside by successive turns from top to bottom (Figures 3 and 4) and from bottom to top, helical winding, unwinding by successive turns and plan by plan from l inside.
Ce procédé et ces appareils peuvent être appliqués pour dérouler du fil fourré, c'est-à-dire un fil à l'intérieur duquel a été incorporé une poudre (silico- calcium ou magnésium pulvérulent, notamment) enrobé dans un feuillard, par exemple en acier ou en aluminium conformé en tube continu relativement souple à l'intérieur duquel on a incorporé la poudre (fourrage) avant la fermeture du tube.This method and these devices can be applied to unwind cored wire, that is to say a wire inside which has been incorporated a powder (silico-calcium or powdered magnesium, in particular) coated in a strip, for example made of steel or aluminum shaped as a relatively flexible continuous tube inside which the powder (fodder) has been incorporated before the tube is closed.
Claims (10)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR8114208 | 1981-07-15 | ||
FR8114208A FR2509705A1 (en) | 1981-07-15 | 1981-07-15 | METHOD AND APPARATUS FOR EASILY DEROUTING WIRE SPOOLS WHATEVER THE ORIGINAL WINDING MODE |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0070243A1 true EP0070243A1 (en) | 1983-01-19 |
EP0070243B1 EP0070243B1 (en) | 1986-04-16 |
Family
ID=9260734
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19820401323 Expired EP0070243B1 (en) | 1981-07-15 | 1982-07-13 | Method and apparatus for easily withdrawing wire from a wire coil irrespective of the original coiling method |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP0070243B1 (en) |
DE (1) | DE3270607D1 (en) |
FR (1) | FR2509705A1 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2544233A1 (en) * | 1983-04-13 | 1984-10-19 | Morival Fernand | IMPROVEMENTS IN APPARATUS FOR DEROULING RELATIVELY RIGID MACHINE WIRES |
EP0176152A1 (en) * | 1984-09-24 | 1986-04-02 | Hoogovens Groep B.V. | Method of injection of wire into molten steel and apparatus for uncoiling wire for use in the method |
CN116237392A (en) * | 2023-02-17 | 2023-06-09 | 科城精铜(广州)有限公司 | Copper rod rolling and winding device and method |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3336729A1 (en) * | 1983-10-08 | 1985-04-25 | Reinking Maschinenbau GmbH, 4993 Rahden | Overhead wire drawing-off device |
Citations (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE901363C (en) * | 1944-04-12 | 1954-01-11 | Keller & Bohacek Rostschutz Ge | Device for welding wires running out of wire rings |
GB729738A (en) * | 1951-04-11 | 1955-05-11 | Henleys Telegraph Works Co Ltd | Improvements relating to the delivery of filamentary material such as cables |
GB734718A (en) * | 1953-05-06 | 1955-08-03 | Gerrard Ind Ltd | Container for dispensing wire |
FR1146262A (en) * | 1956-03-24 | 1957-11-08 | Geoffrey-Delore Sa | Device for continuously unwinding wire from drums |
US2930541A (en) * | 1957-02-28 | 1960-03-29 | Crum Eben Jefferson | Uncoiler device |
US3028117A (en) * | 1960-11-15 | 1962-04-03 | Sperry Rand Corp | Support and container |
US3125312A (en) * | 1964-03-17 | mcduffie | ||
US3512635A (en) * | 1968-10-31 | 1970-05-19 | Nat Standard Co | Wire let-off assembly wire coil package and combined wire coil package and let-off assembly |
FR2182594A1 (en) * | 1972-02-08 | 1973-12-14 | Normandie Ste Metallurg | |
US3868070A (en) * | 1973-09-21 | 1975-02-25 | Anaconda Co | Heavy coil pay-off |
FR2306922A1 (en) * | 1975-04-09 | 1976-11-05 | Bekaert Sa Nv | Continuous wire feed to processing station - joins end from first bobbin to start from next |
EP0029971A1 (en) * | 1979-11-30 | 1981-06-10 | Werner Henrich | Method for winding wire on wire holders, and wire holder for taking up the wire |
-
1981
- 1981-07-15 FR FR8114208A patent/FR2509705A1/en active Granted
-
1982
- 1982-07-13 DE DE8282401323T patent/DE3270607D1/en not_active Expired
- 1982-07-13 EP EP19820401323 patent/EP0070243B1/en not_active Expired
Patent Citations (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3125312A (en) * | 1964-03-17 | mcduffie | ||
DE901363C (en) * | 1944-04-12 | 1954-01-11 | Keller & Bohacek Rostschutz Ge | Device for welding wires running out of wire rings |
GB729738A (en) * | 1951-04-11 | 1955-05-11 | Henleys Telegraph Works Co Ltd | Improvements relating to the delivery of filamentary material such as cables |
GB734718A (en) * | 1953-05-06 | 1955-08-03 | Gerrard Ind Ltd | Container for dispensing wire |
FR1146262A (en) * | 1956-03-24 | 1957-11-08 | Geoffrey-Delore Sa | Device for continuously unwinding wire from drums |
US2930541A (en) * | 1957-02-28 | 1960-03-29 | Crum Eben Jefferson | Uncoiler device |
US3028117A (en) * | 1960-11-15 | 1962-04-03 | Sperry Rand Corp | Support and container |
US3512635A (en) * | 1968-10-31 | 1970-05-19 | Nat Standard Co | Wire let-off assembly wire coil package and combined wire coil package and let-off assembly |
FR2182594A1 (en) * | 1972-02-08 | 1973-12-14 | Normandie Ste Metallurg | |
US3868070A (en) * | 1973-09-21 | 1975-02-25 | Anaconda Co | Heavy coil pay-off |
FR2306922A1 (en) * | 1975-04-09 | 1976-11-05 | Bekaert Sa Nv | Continuous wire feed to processing station - joins end from first bobbin to start from next |
EP0029971A1 (en) * | 1979-11-30 | 1981-06-10 | Werner Henrich | Method for winding wire on wire holders, and wire holder for taking up the wire |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2544233A1 (en) * | 1983-04-13 | 1984-10-19 | Morival Fernand | IMPROVEMENTS IN APPARATUS FOR DEROULING RELATIVELY RIGID MACHINE WIRES |
EP0125941A1 (en) * | 1983-04-13 | 1984-11-21 | Fernand Morival | Apparatus for unwinding relatively rigid wire |
EP0176152A1 (en) * | 1984-09-24 | 1986-04-02 | Hoogovens Groep B.V. | Method of injection of wire into molten steel and apparatus for uncoiling wire for use in the method |
CN116237392A (en) * | 2023-02-17 | 2023-06-09 | 科城精铜(广州)有限公司 | Copper rod rolling and winding device and method |
CN116237392B (en) * | 2023-02-17 | 2023-12-01 | 科城精铜(广州)有限公司 | Copper rod rolling and winding device and method |
Also Published As
Publication number | Publication date |
---|---|
DE3270607D1 (en) | 1986-05-22 |
FR2509705B1 (en) | 1984-04-20 |
FR2509705A1 (en) | 1983-01-21 |
EP0070243B1 (en) | 1986-04-16 |
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