EP0049895A2 - Feuerfeste Auskleidung von Giesspfannen und ihre Herstellung - Google Patents

Feuerfeste Auskleidung von Giesspfannen und ihre Herstellung Download PDF

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Publication number
EP0049895A2
EP0049895A2 EP81108268A EP81108268A EP0049895A2 EP 0049895 A2 EP0049895 A2 EP 0049895A2 EP 81108268 A EP81108268 A EP 81108268A EP 81108268 A EP81108268 A EP 81108268A EP 0049895 A2 EP0049895 A2 EP 0049895A2
Authority
EP
European Patent Office
Prior art keywords
lining
refractory
ring
ladle
prefabricated
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP81108268A
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English (en)
French (fr)
Other versions
EP0049895A3 (de
Inventor
Giovanni Crespi
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Riva Valentino
Original Assignee
Riva Valentino
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Riva Valentino filed Critical Riva Valentino
Publication of EP0049895A2 publication Critical patent/EP0049895A2/de
Publication of EP0049895A3 publication Critical patent/EP0049895A3/de
Withdrawn legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D41/00Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
    • B22D41/02Linings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D1/00Casings; Linings; Walls; Roofs
    • F27D1/04Casings; Linings; Walls; Roofs characterised by the form, e.g. shape of the bricks or blocks used
    • F27D1/045Bricks for lining cylindrical bodies, e.g. skids, tubes

Definitions

  • Thermal wear is, furthermore, coupled with mechanical wear due to the movement of the liquid steel contained in the ladle, and this occurs both at the time when the ladle is filled, and as a result of the modern treatment and processing techniques in the ladles.
  • Aluminous bricks and/or silicious material mixtures are used normally for the production of refractory ladle linings. As known, while aluminous bricks with high alumina content are most suitable for this purpose, they nevertheless entail very high costs. On the other hand, if suitably rammed silicious material is used, whether in powder and/or in grains, undesirable impurities are brought into the steel.
  • the object of this invention is to obtain a ladle lining allowing to overcome the aforementioned drawbacks and apt, on one hand, to be manufactured more easily and quickly, while having on the other hand, features such as to improve its resistance to chemical-physical wear.
  • the lining is formed of a number of ring-shaped prefabricated refractory elements, each provided with at least one housing and/or supporting outer jacket, the elements being superposed inside the ladle so as to cover its entire wall.
  • the side wall of which is flared upwardly also the ring-shaped elements 3, 4, 5, have a frustoconical shape, with an upwardly increasing diameter.
  • the mutually contacting horizontal surfaces of elements 2, 3, 4 and 5 may be provided with dap or labyrinth profiles 3 1 , 4 t , 5 1 ensuring a better seal.
  • a layer of basic or chemically neutral refractory mortar is placed between each of said elements.
  • Figure 2 shows instead a ladle which is essentially drum-shaped.
  • the ring-shaped elements 3, 4, 5 are cylindrical.
  • these elements increase in thickness starting from the top down, in order to provide better resistance to the stronger thermal shocks occuring in the lower part of the ladle.
  • An opening 6 is provided, furthermore, in the lining of the bottom element 2: this opening precisely houses the standard, specially constructed refractory blocks defining the nozzle sprue (not shown).
  • Figure 3 illustrates the method followed for producing a single ring-shaped element: for this purpose, side walls or housing jackets 7, 8 are employed, between which a ring-shaped cavity is formed, the refractory material being cast and/or poured and rammed into the latter, as better explained hereinafter.
  • the filling may be executed with the so-called “slinger” machines, which hurl the granulated, binder--enriched, refractory material.
  • the jackets 7 and 8 may be made in expendable material, such as sheet-metal, so as to be no longer reclaimed once the refractory ring-shaped elements have been placed into the ladle; in particular the inner jacket 7 melts as soon as the ladle is filled for the first time.
  • expendable sheet-metal is used, at least the outer jacket 8 should be formed - as shown in figure 4 - of a ring-wrapped sheet, the ends of which 8, 8', partly overlap and are secured to each other for instance simply by means of a clamping wire rod (not shown).
  • the sheet-metal can in fact freely follow the expansions of the refractory material and of the metal wall of the ladle, under high working temperatures.
  • the inner jacket 7 presents no such problem since, as pointed out hereinabove, it melts as the ladle is filled for the first time.
  • jackets 7 and 8 can be made of other material, for instance plywood. If the plywood is coupled with reinforcement structures - for instance wires or wire nets - such jackets may be capable of withstanding the ramming pressure.
  • the jackets 7 and 8 may be made of any light material, and the refractory ring-shaped elements are moulded in forms - for instance made of sheet 9 - into several pieces connected to one another by means of bolts 9a, which are removed and recovered just before the final positioning of the refractory element.
  • These forms can also be made of wood or of any other properly reinforced suitable material.
  • the jackets may be made, depending also on the kind of refractory material employed, of pierced sheet-metal, of cardboard or strong paper and/or wire net.
  • brackets may be used, in the shape of hooks or of half rings 10, fixed to reinforcement metal cages (such as those shown in figures 5 and 5A) embedded in the ring-shaped elements, and /or eventually welded to the sheet-metal housing jackets.
  • each ring-shaped element may be made up of two or three ring sector units, each with its reinforcement and lifting hooks. These units may then be reassembled on the floor at the foot of the ladle, tied to one another - for instance by means of a steel wire rod or strip - hence lifted by a crane and let down into the ladle as a single element. It is also possible, however, to reassemble these units directly within the ladle.
  • the assembly of the refractory ring-shaped elements in the ladle may be carried out by simply placing them one on top of the other inside the ladle, as mentioned previously, or else - in the case of smaller ladles - setting them one on top of the other within an iron rod framework such as the one shown in figure 6, and then lowering them all together into the ladle, almost as if it were a single piece lining.
  • each ring-shaped element is directly in contact with the inside face of the wall 1 of the ladle. This makes the assembly extremely simple and quick; but it requires the size of the prefabricated elements to be very precise, so as to match both the size and the shape of the ladle which is to be lined.
  • the prefabricated ring-shaped elements may be produced in a range of standard sizes - which obviously facilitates mass prefabrication - and the ladle lining may be formed of ring-shaped elements of smaller outer dimensions than the inside dimensions of the ladle; in this case, at the time of placing the elements in the ladle, a hollow space - its thickness varying between e.g. 30 and 60 mm - is formed between the ring-shaped elements and the wall of the ladle, in which further refractory material can be rammed easily.
  • Another advantage offered by this hollow space is to make it possible to produce ring-shaped elements with an outer polygonal surface; in some cases, this simplifies the construction and use of external forms made up of several parts.
  • the aforementioned hollow space is normally filled with refractory material in powder and/or grains or, possibly, with a semifluid mixture of refractory, castable material.
  • said hollow space - it is also possible to use said hollow space - to the extent that is deemed desirable, and especially in the case of larger hollow spaces - to house a layer 11 of suitably juxtaposed and superposed fire-bricks (see figure 7).
  • refractory material used for the prefabrication of these ring-shaped elements preference is given to the use of basic mixtures, essentially containing dolomite calcinated at 1750°C, and/or magnesite calcinated at 1850-1950 o C. Besides these main products, one may use - in quantities prefarably not exceeding 10-35% - olivine, chromite, serpentine, and extra aluminous cement (with a 60 to 80% alumina content) variably blended.
  • the following may be used as additive material: 3-8% of sodium aluminate, 4-10% of chromite, 4-8% of aluminous cement, 2-4% of magnesium sulphate, 2-6% of sodium hydroxide, or mixtures of the above with water.
  • dolomitic and/or magnesium ore at its natural state (i.e. crude, uncalcinated), especially dolomitic limestone, mixed with up to 30-35% of the following materials: chromite, olivine, serpentine, extra aluminous cement and iron oxides.
  • dolomite and/or magnesite lead to the formation of complex calcium and magnesium oxide salts, combined with chromite, alumina and iron oxides.
  • calcium and magnesium ferrates are formed (MgO.
  • the refractory material may be employed either in fine powder of a diameter not exceeding 0.5 mm, or 1 to 3 mm diameter grains. This material is poured into moulds and then tamped, possibly with the aid of vibrating means.
  • the refractory material can be used dry and tamped within the mould in the way described hereabove. It can also be mixed, however, with liquid or semiliquid binders. In this case, a semifluid refractory material mixture can be prepared beforehand and then poured into the mould.
  • Suitable binders for the above purpose include: molasses, pitch, self-hardening oily binders, magnesium sulphate binders with sodium aluminate or hydroxide, lactose solutions with natural or synthetic fats, casein emulsions or other similar binders.
  • Other known binders may be employed, besides the ones mentioned: binders based on aluminium and chromium phosphates, binders based on vegetable oils, binders based on ethylene, ethanol, glycol and methanol, as well as binders based on silicone resins or polyacrylamic resins, etc.
  • the ring-shaped elements can then be fitted directly into the ladle, or be previously subjected to a baking or stabilizing treatment at 600-800°C,

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
  • Furnace Housings, Linings, Walls, And Ceilings (AREA)
EP81108268A 1980-10-15 1981-10-13 Feuerfeste Auskleidung von Giesspfannen und ihre Herstellung Withdrawn EP0049895A3 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
IT25349/80A IT1133899B (it) 1980-10-15 1980-10-15 Rivestimento refrattario per siviere e procedimento per la sua fabbricazione
IT2534980 1980-10-15

Publications (2)

Publication Number Publication Date
EP0049895A2 true EP0049895A2 (de) 1982-04-21
EP0049895A3 EP0049895A3 (de) 1982-07-14

Family

ID=11216433

Family Applications (1)

Application Number Title Priority Date Filing Date
EP81108268A Withdrawn EP0049895A3 (de) 1980-10-15 1981-10-13 Feuerfeste Auskleidung von Giesspfannen und ihre Herstellung

Country Status (5)

Country Link
EP (1) EP0049895A3 (de)
AR (1) AR225840A1 (de)
BR (1) BR8106630A (de)
ES (1) ES8400906A1 (de)
IT (1) IT1133899B (de)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2253032A (en) * 1991-02-15 1992-08-26 Foseco Int Lining for a metallurgical vessel
CN102313451A (zh) * 2010-07-07 2012-01-11 江苏省方通新型不锈钢制品股份有限公司 一种新型的电磁感应炉内衬结构
IT201700040115A1 (it) * 2017-04-11 2018-10-11 Idee Vulcaniche S R L Preparati per utilizzo in applicazioni industriali e loro procedimenti di produzione
CN108658585A (zh) * 2018-05-29 2018-10-16 苏州佑君环境科技有限公司 一种强化型钙镁材料的制备方法
RU2785722C2 (ru) * 2017-04-11 2022-12-12 Идее Вулканике С.Р.Л. Композиции для промышленного применения и способы их получения

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1681943A (en) * 1925-12-18 1928-08-28 New Castle Refractories Compan Ladle lining
FR1205032A (fr) * 1957-10-29 1960-01-29 Procédé de fabrication d'un revêtement réfractaire pour four à arc
DE1433467A1 (de) * 1962-10-12 1968-11-07 Cullinan Refractories Ltd Verfahren und Vorrichtung zum Herstellen grosser Bloecke aus feuerfestem Material
FR1557843A (de) * 1967-01-02 1969-02-21
DE2236329A1 (de) * 1972-07-25 1974-02-14 Preussag Ag Hochhitzebestaendige ofenauskleidung aus keramischem werkstoff
FR2355595A1 (fr) * 1976-06-21 1978-01-20 Feurs Fonderies Acieries Elect Procede d'execution et de demolition rapides apres usure du garnissage refractaire des poches de coulee, executees a partir de pises ou betons, moyens de mise en oeuvre et les poches executees selon ce procede
DE2712128A1 (de) * 1977-03-19 1978-09-28 Nukem Gmbh Gluehtiegel zur waermebehandlung von uran-aluminium-legierungen

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1681943A (en) * 1925-12-18 1928-08-28 New Castle Refractories Compan Ladle lining
FR1205032A (fr) * 1957-10-29 1960-01-29 Procédé de fabrication d'un revêtement réfractaire pour four à arc
DE1433467A1 (de) * 1962-10-12 1968-11-07 Cullinan Refractories Ltd Verfahren und Vorrichtung zum Herstellen grosser Bloecke aus feuerfestem Material
FR1557843A (de) * 1967-01-02 1969-02-21
DE2236329A1 (de) * 1972-07-25 1974-02-14 Preussag Ag Hochhitzebestaendige ofenauskleidung aus keramischem werkstoff
FR2355595A1 (fr) * 1976-06-21 1978-01-20 Feurs Fonderies Acieries Elect Procede d'execution et de demolition rapides apres usure du garnissage refractaire des poches de coulee, executees a partir de pises ou betons, moyens de mise en oeuvre et les poches executees selon ce procede
DE2712128A1 (de) * 1977-03-19 1978-09-28 Nukem Gmbh Gluehtiegel zur waermebehandlung von uran-aluminium-legierungen

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2253032A (en) * 1991-02-15 1992-08-26 Foseco Int Lining for a metallurgical vessel
CN102313451A (zh) * 2010-07-07 2012-01-11 江苏省方通新型不锈钢制品股份有限公司 一种新型的电磁感应炉内衬结构
IT201700040115A1 (it) * 2017-04-11 2018-10-11 Idee Vulcaniche S R L Preparati per utilizzo in applicazioni industriali e loro procedimenti di produzione
WO2018189685A1 (en) * 2017-04-11 2018-10-18 Idee Vulcaniche S.R.L. Preparations for industrial use and their production methods
RU2785722C2 (ru) * 2017-04-11 2022-12-12 Идее Вулканике С.Р.Л. Композиции для промышленного применения и способы их получения
CN108658585A (zh) * 2018-05-29 2018-10-16 苏州佑君环境科技有限公司 一种强化型钙镁材料的制备方法

Also Published As

Publication number Publication date
IT8025349A0 (it) 1980-10-15
BR8106630A (pt) 1982-06-29
AR225840A1 (es) 1982-04-30
EP0049895A3 (de) 1982-07-14
ES506247A0 (es) 1983-11-16
ES8400906A1 (es) 1983-11-16
IT1133899B (it) 1986-07-24

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Inventor name: CRESPI, GIOVANNI