EP0030588A1 - Procédé de préparation de p-tert.-butylbenzaldéhyde - Google Patents
Procédé de préparation de p-tert.-butylbenzaldéhyde Download PDFInfo
- Publication number
- EP0030588A1 EP0030588A1 EP80105721A EP80105721A EP0030588A1 EP 0030588 A1 EP0030588 A1 EP 0030588A1 EP 80105721 A EP80105721 A EP 80105721A EP 80105721 A EP80105721 A EP 80105721A EP 0030588 A1 EP0030588 A1 EP 0030588A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- tert
- anode
- butylbenzaldehyde
- butyltoluene
- solvent
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 18
- OTXINXDGSUFPNU-UHFFFAOYSA-N 4-tert-butylbenzaldehyde Chemical compound CC(C)(C)C1=CC=C(C=O)C=C1 OTXINXDGSUFPNU-UHFFFAOYSA-N 0.000 title abstract description 4
- 229910052751 metal Inorganic materials 0.000 claims abstract description 6
- 239000002184 metal Substances 0.000 claims abstract description 6
- 239000010936 titanium Substances 0.000 claims description 10
- 229910052719 titanium Inorganic materials 0.000 claims description 10
- 239000002131 composite material Substances 0.000 claims description 9
- 239000002904 solvent Substances 0.000 claims description 9
- YADSGOSSYOOKMP-UHFFFAOYSA-N dioxolead Chemical compound O=[Pb]=O YADSGOSSYOOKMP-UHFFFAOYSA-N 0.000 claims description 8
- ARIREUPIXAKDAY-UHFFFAOYSA-N 4-butylbenzaldehyde Chemical compound CCCCC1=CC=C(C=O)C=C1 ARIREUPIXAKDAY-UHFFFAOYSA-N 0.000 claims description 7
- PWATWSYOIIXYMA-UHFFFAOYSA-N Pentylbenzene Chemical compound CCCCCC1=CC=CC=C1 PWATWSYOIIXYMA-UHFFFAOYSA-N 0.000 claims description 7
- CSCPPACGZOOCGX-UHFFFAOYSA-N acetone Substances CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims description 7
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 6
- 239000010439 graphite Substances 0.000 claims description 6
- 229910002804 graphite Inorganic materials 0.000 claims description 6
- 229910044991 metal oxide Inorganic materials 0.000 claims description 5
- 150000004706 metal oxides Chemical class 0.000 claims description 5
- SCYULBFZEHDVBN-UHFFFAOYSA-N 1,1-Dichloroethane Chemical compound CC(Cl)Cl SCYULBFZEHDVBN-UHFFFAOYSA-N 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 239000003960 organic solvent Substances 0.000 abstract description 4
- 230000003647 oxidation Effects 0.000 abstract description 4
- 238000007254 oxidation reaction Methods 0.000 abstract description 4
- 150000003839 salts Chemical class 0.000 abstract description 4
- QCWXDVFBZVHKLV-UHFFFAOYSA-N 1-tert-butyl-4-methylbenzene Chemical compound CC1=CC=C(C(C)(C)C)C=C1 QCWXDVFBZVHKLV-UHFFFAOYSA-N 0.000 abstract description 3
- 239000002253 acid Substances 0.000 abstract description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 abstract description 2
- 239000011707 mineral Substances 0.000 abstract description 2
- 230000001590 oxidative effect Effects 0.000 abstract description 2
- NUJOXMJBOLGQSY-UHFFFAOYSA-N manganese dioxide Chemical compound O=[Mn]=O NUJOXMJBOLGQSY-UHFFFAOYSA-N 0.000 description 10
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 8
- 238000005868 electrolysis reaction Methods 0.000 description 6
- 239000000203 mixture Substances 0.000 description 5
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 4
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 4
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 4
- 239000003792 electrolyte Substances 0.000 description 4
- -1 hexane Chemical class 0.000 description 4
- 239000007858 starting material Substances 0.000 description 4
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 2
- 239000010405 anode material Substances 0.000 description 2
- 239000011260 aqueous acid Substances 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- SHFJWMWCIHQNCP-UHFFFAOYSA-M hydron;tetrabutylazanium;sulfate Chemical compound OS([O-])(=O)=O.CCCC[N+](CCCC)(CCCC)CCCC SHFJWMWCIHQNCP-UHFFFAOYSA-M 0.000 description 2
- 239000012528 membrane Substances 0.000 description 2
- 239000007800 oxidant agent Substances 0.000 description 2
- 239000003444 phase transfer catalyst Substances 0.000 description 2
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- 229910052684 Cerium Inorganic materials 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 150000001299 aldehydes Chemical class 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000010406 cathode material Substances 0.000 description 1
- GWXLDORMOJMVQZ-UHFFFAOYSA-N cerium Chemical compound [Ce] GWXLDORMOJMVQZ-UHFFFAOYSA-N 0.000 description 1
- 150000008280 chlorinated hydrocarbons Chemical class 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- FMWAXKQEIXRUTI-UHFFFAOYSA-N dodecyl hydrogen sulfate;sodium Chemical compound [Na].CCCCCCCCCCCCOS(O)(=O)=O FMWAXKQEIXRUTI-UHFFFAOYSA-N 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000004817 gas chromatography Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 238000003760 magnetic stirring Methods 0.000 description 1
- 150000002696 manganese Chemical class 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 239000010970 precious metal Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 150000005621 tetraalkylammonium salts Chemical class 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25B—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
- C25B3/00—Electrolytic production of organic compounds
- C25B3/20—Processes
- C25B3/23—Oxidation
Definitions
- the present invention relates to a process for producing an aldehyde, namely p-tert. Butylbenzaldehyde.
- butylbenzaldehyde has been obtained by oxidation of p-tert. Butyltoluene with chemical oxidizing agents, especially with manganese dioxide. This procedure has serious disadvantages, in particular with regard to the manganese salts that occur in large quantities. Furthermore, the manganese dioxide used here is not supplied in the same quality, but rather in very different quality, which of course does not allow a uniform procedure.
- Butylbenzaldehyde consists in that p-tert. Butyltoluene electrochemically oxidized. Such anodic oxidation avoids using Disadvantages associated with manganese dioxide as a chemical oxidizing agent and allows p-tert. Obtaining butylbenzaldehyde in a simple manner and in high yields, and moreover as a usable by-product on the! Cathode still produces hydrogen.
- Metal anode anodes for example lead dioxide or manganese dioxide anodes, are expediently used as anodes in the electrochemical process according to the invention.
- a particularly preferred embodiment of the method according to the invention consists in using a metal oxide-titanium composite anode.
- Such composite anodes consist of a carrier made of titanium, which is provided with a metal oxide coating, an intermediate layer of a carbide or boride of the elements of the IV. And V. subgroup being applied to the titanium surface before the metal oxide coating is applied.
- Such a composite anode namely a lead dioxide-titanium composite anode, and its production is described in German Patent 2,344,645.
- An improved method for producing such an anode is described in German Offenlegungsschrift No. 2,722,840. According to the invention, such a lead dioxide-titanium composite anode is preferably used.
- manganese dioxide is used as the anode material, this can be applied either to graphite or to lead or to lead dioxide.
- graphite anodes can advantageously be used in the case of the invention.
- anode materials that can be used are precious metals, e.g. Platinum or platinum-plated titanium.
- Athodenmaterialien K used in the inventive process are not critical. Steel, nickel and copper, for example, are suitable as cathode materials.
- the electrodes both the anode and the cathode, can have customary shapes.
- the electrodes can be designed in the form of plates or grids or as expanded metal.
- the electrolysis can be carried out in undivided or in divided cells, in which case the latter can be divided with membranes or diaphragms made of conventional membrane or diaphragm materials.
- the voltages and currents used depend on the solvent used, the size of the cell and the current density used. In general, a voltage of between approximately 3 and approximately 20 V is used.
- the current density can vary within wide limits, the current densities generally between approximately 0.01 and approximately 100 mA per cm, in particular between approximately 0.4 and approximately 50 mA can be per cm 2 .
- the electrolysis according to the invention can be carried out directly in a mixture of an electrolyte and the p-tert used as the starting material. Butyltoluene are carried out using no other solvent.
- aqueous acids in particular non-oxidative mineral acids, can be used as electrolytes.
- Sulfuric acid has proven to be particularly suitable. It is expedient to work with a 5-50%, especially with a 7.5-15% aqueous sulfuric acid.
- a mixture which consists of the above-mentioned aqueous acid and an inert organic solvent, for example a hydrocarbon such as hexane, a chlorinated hydrocarbon such as dichloroethane or methylene chloride, a tertiary lower alkanol, for example tert. Butanol, or acetone.
- an inert organic solvent for example a hydrocarbon such as hexane, a chlorinated hydrocarbon such as dichloroethane or methylene chloride, a tertiary lower alkanol, for example tert. Butanol, or acetone.
- the proportion of the organic solvent in the mixture is expediently from about 10 to about 60%.
- phase transfer catalyst for example a tetraalkylammonium salt such as tetrabutylammonium hydrogen sulfate.
- a phase transfer catalyst is the dodecyl hydrogen sulfate sodium salt.
- metal oxide anodes in particular metal oxide composite anodes
- dichloroethane as the solvent
- graphite anodes acetone has proven to be particularly advantageous as solvent.
- Butylbenzaldehyde in particular when graphite anodes are used, in addition to the desired p-tert. Butylbenzaldehyde in smaller amounts the corresponding alcohol. This can be separated by distillation and returned to the process, i.e. the starting material, p-tert. Butyltoluene, can be added.
- the concentration of the starting material in the electrolyte mixture used can generally vary between about 1 and 80%, in particular between about 10 and 50%, preferably between about 10 and 20%.
- the temperature used in carrying out the method according to the invention is not critical. However, there is an upper limit on the boiling point of the solvent. Generally one works between room temperature and about 80 ° C, in particular between room temperature and about 60 C.
- Metal salts for example manganese-II salts, such as manganese-II sulfate, or cerium III salts, such as cerium-III sulfate, can be added to the electrolyte in a manner known per se, and only in small amounts, for example in an amount of about 1% based on the amount of the batch.
- an undivided electrolysis cell provided with a graphite foil with a surface area of 25 cm 2 as the anode and a nickel wire as the cathode, a solution of 2.5 ml of p-tert. Butyltoluene in 40 ml of 3N aqueous sulfuric acid and 80 ml of acetone at room temperature, 0.75 A current and 7.8-8.5 V voltage electrolyzed with stirring. After the electrolysis has ended (after 2 hours), a sample is taken and extracted with chloroform. The products are determined by gas chromatography. With a conversion of 79%, the yield of p-tert. Butylbenzaldehyde (based on converted p-tert. Butyltoluene) 60 mol%, the yield of p-tert. Butylbenzyl alcohol 10 mol%.
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Electrolytic Production Of Non-Metals, Compounds, Apparatuses Therefor (AREA)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT80105721T ATE7235T1 (de) | 1979-11-16 | 1980-09-24 | Verfahren zur herstellung von p-tert. butylbenzaldehyd. |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CH10254/79 | 1979-11-16 | ||
CH1025479 | 1979-11-16 | ||
CH6034/80 | 1980-08-08 | ||
CH603480 | 1980-08-08 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0030588A1 true EP0030588A1 (fr) | 1981-06-24 |
EP0030588B1 EP0030588B1 (fr) | 1984-04-25 |
Family
ID=25698867
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP80105721A Expired EP0030588B1 (fr) | 1979-11-16 | 1980-09-24 | Procédé de préparation de p-tert.-butylbenzaldéhyde |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP0030588B1 (fr) |
DE (1) | DE3067628D1 (fr) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4539081A (en) * | 1983-06-22 | 1985-09-03 | Basf Aktiengesellschaft | Preparation of benzaldehyde dialkyl acetals |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2351932A1 (fr) * | 1976-05-21 | 1977-12-16 | Rhone Poulenc Ind | Procede d'oxydation anodique de methylbenzenes |
US4148696A (en) * | 1978-03-20 | 1979-04-10 | Uop Inc. | Electrochemical oxidation of activated alkyl aromatic compounds |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2855508A1 (de) * | 1978-12-22 | 1980-07-10 | Basf Ag | Verfahren zur herstellung von benzaldehyden |
-
1980
- 1980-09-24 EP EP80105721A patent/EP0030588B1/fr not_active Expired
- 1980-09-24 DE DE8080105721T patent/DE3067628D1/de not_active Expired
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2351932A1 (fr) * | 1976-05-21 | 1977-12-16 | Rhone Poulenc Ind | Procede d'oxydation anodique de methylbenzenes |
US4148696A (en) * | 1978-03-20 | 1979-04-10 | Uop Inc. | Electrochemical oxidation of activated alkyl aromatic compounds |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4539081A (en) * | 1983-06-22 | 1985-09-03 | Basf Aktiengesellschaft | Preparation of benzaldehyde dialkyl acetals |
Also Published As
Publication number | Publication date |
---|---|
EP0030588B1 (fr) | 1984-04-25 |
DE3067628D1 (en) | 1984-05-30 |
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