EP0011215B1 - Als Packmaterial dienende geschäumte Kunststoffteilchen - Google Patents
Als Packmaterial dienende geschäumte Kunststoffteilchen Download PDFInfo
- Publication number
- EP0011215B1 EP0011215B1 EP79104322A EP79104322A EP0011215B1 EP 0011215 B1 EP0011215 B1 EP 0011215B1 EP 79104322 A EP79104322 A EP 79104322A EP 79104322 A EP79104322 A EP 79104322A EP 0011215 B1 EP0011215 B1 EP 0011215B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- particles
- particle
- height
- foamed
- packing material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000002245 particle Substances 0.000 title claims abstract description 67
- 239000004033 plastic Substances 0.000 title claims abstract description 15
- 229920003023 plastic Polymers 0.000 title claims abstract description 15
- 238000012856 packing Methods 0.000 title claims abstract description 14
- 239000000463 material Substances 0.000 title claims abstract description 7
- 239000004793 Polystyrene Substances 0.000 claims description 3
- 229920002223 polystyrene Polymers 0.000 claims description 3
- 239000003795 chemical substances by application Substances 0.000 claims 1
- 239000004604 Blowing Agent Substances 0.000 description 9
- 239000005022 packaging material Substances 0.000 description 9
- 238000004806 packaging method and process Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 238000005187 foaming Methods 0.000 description 5
- 239000007789 gas Substances 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- OFBQJSOFQDEBGM-UHFFFAOYSA-N Pentane Chemical compound CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 2
- 239000008187 granular material Substances 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 229920001169 thermoplastic Polymers 0.000 description 2
- 239000004416 thermosoftening plastic Substances 0.000 description 2
- CYRMSUTZVYGINF-UHFFFAOYSA-N trichlorofluoromethane Chemical compound FC(Cl)(Cl)Cl CYRMSUTZVYGINF-UHFFFAOYSA-N 0.000 description 2
- 229940029284 trichlorofluoromethane Drugs 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 1
- 239000004341 Octafluorocyclobutane Substances 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 239000002666 chemical blowing agent Substances 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 229920006248 expandable polystyrene Polymers 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- BCCOBQSFUDVTJQ-UHFFFAOYSA-N octafluorocyclobutane Chemical compound FC1(F)C(F)(F)C(F)(F)C1(F)F BCCOBQSFUDVTJQ-UHFFFAOYSA-N 0.000 description 1
- 235000019407 octafluorocyclobutane Nutrition 0.000 description 1
- 235000013606 potato chips Nutrition 0.000 description 1
- 239000003380 propellant Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D81/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
- B65D81/02—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage
- B65D81/05—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents
- B65D81/09—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents using flowable discrete elements of shock-absorbing material, e.g. pellets or popcorn
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S206/00—Special receptacle or package
- Y10S206/814—Space filler
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
- Y10T428/2982—Particulate matter [e.g., sphere, flake, etc.]
Definitions
- the invention relates to foamed plastic particles serving as packaging material in a star shape with three legs lying in one plane.
- Packing or filling materials made of loose foamed plastic particles are known and are used in large quantities. Decisive for this are their freedom from dust, their resistance to moisture and mold, the abrasion resistance and their inert behavior towards the packaged goods as well as their low weight.
- plastic particles are usually made available as compact, blowing agent-containing, non-foamed granules and are only foamed to the final shape by known methods in the packaging plant.
- the effect of the foamed plastic particles as packaging material is based on the fact that after the packaging goods are embedded, they interlock or interlock and thus form a kind of "resilient envelope" around the goods. This mutual interlocking is particularly important in order to prevent the packaged article from "wandering" through the packaging particles as a result of the vibrations in the transporter.
- the particles forming the packaging material In contrast to the ability to interlock with other particles, there is a requirement that the particles forming the packaging material also have good flow properties.
- the light, foamed plastic particles are usually brought into storage containers in free fall from storage silos. To do this, the particles must be able to flow freely, since otherwise the particles will become “bridged” in the storage bunker, causing the particles to flow out evenly and thus the quantity of the particles to be disturbed or prevented. In the case of fully automatic packaging systems in particular, this leads to sensitive faults. Attempts have been made to meet these contradicting requirements for the packaging material by means of a specific shape of the foamed plastic particles, that is to say, with good interlocking or interlocking of the particles in the packaging container, at the same time to achieve good flowability when removed from the storage container.
- the object of the invention is to provide foamable plastic particles which, after foaming, result in a packaging material which has good flowability and at the same time has good toothing properties.
- star-shaped particles of very specific ratios of height to thickness and width meet the requirement for flowability and toothing ability particularly well, namely if they have a ratio of the particle thickness (D) to the particle height (H) of 1: 2.75 to 1: 3.3 and a ratio of leg width (B) to particle height (H) of 1: 2.2 to 1: 2.5, the height (H) being 10 to 60 mm, preferably 20 to 50 mm .
- the particles should be made of polystyrene and mixed with an incombustible blowing agent, e.g. As trichlorofluoromethane, or substances that contain non-flammable gases, e.g. B. carbon dioxide, as a blowing agent, be foamed.
- an incombustible blowing agent e.g. As trichlorofluoromethane, or substances that contain non-flammable gases, e.g. B. carbon dioxide, as a blowing agent, be foamed.
- the fully visible surface corresponds to the position of the cut surface of the non-foamed particle and is perpendicular to the strand withdrawal direction R.
- the length of the particle in the strand withdrawal direction is referred to as thickness D.
- the distance from the surface to the highest point of the particle indicates its height H.
- Two of the three legs of the particle have a line (kink line) 1, 2 or 3 in common. The distance between these lines is called the width B of the legs.
- thermoplastics for the particles according to the invention are the thermoplastics usually used for foamed packaging material particles, preferably polystyrene.
- the plastic is first melted in an extruder, metering in a suitable blowing agent, preferably an incombustible, e.g. B. trichlorofluoromethane or octafluorocyclobutane, under pressure in the plastic melt and squeezing the blowing agent-containing melt through a corresponding mold opening and granulating a compact, blowing agent-containing, not foamed granules.
- a suitable blowing agent preferably an incombustible, e.g. B. trichlorofluoromethane or octafluorocyclobutane
- the strands emerging from the extrusion press are cooled rapidly, expediently by a water bath.
- the cooled strands are then cut perpendicularly to the direction of take-off into particles of such a thickness that, after foaming, the ratio of D to H given above is satisfied.
- the expandable particles formed in the manner described above can be heated to above their softening point, e.g. B. by steam to be foamed to the packaging material. This foaming is usually carried out only at the consumer.
- the plastic can also be a chemical blowing agent before the extrusion. As water vapor, carbonic acid or nitrogen, is split off, mixed in.
- an incombustible propellant has the advantage that the incombustible gas escaping upon contact with an ignition source acts as a protective gas.
- Table 1 below shows the superiority of the particles according to the invention in the flow and packing behavior compared to particles of other dimensional ratios.
- a container with vertical wall surfaces and a square base with an edge length of 0.5 m was filled with packaging particles that had a bulk volume of 80 liters.
- the bottom surface of the container was inclined to the center at 45 degrees and had a square opening there with an edge length of 0.15 m.
- the time it took for the packaging material to flow out of this container was taken as a measure of the flowability.
- a container with vertical wall surfaces and a square base with an edge length of 0.5 m was filled with packing material particles up to a height of 0.3 m.
- the material was then pre-compacted by shaking for one second.
- a steel cylinder with a diameter of 32 mm, a length of 100 mm and a weight of 0.64 kg was then placed in the middle of the container as a test specimen so that its longitudinal axis was horizontal. The time it took for the steel cylinder to lie on the bottom of the container after the vibrating table was switched on was determined. Five tests were carried out in each of the trickle and pack tests. The values obtained in this way are listed in Table 1, in which the “packing group 1” relates to particles according to the invention. The values for particles of other dimensional ratios are given under the designation »packing group « 2, 3 and 4.
- the table shows that the particles according to the invention are superior to particles of other dimensions in the combination of flowability and packing behavior.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
- Buffer Packaging (AREA)
- Wrappers (AREA)
- Sealing Material Composition (AREA)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT79104322T ATE6048T1 (de) | 1978-11-08 | 1979-11-06 | Als packmaterial dienende geschaeumte kunststoffteilchen. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19782848338 DE2848338A1 (de) | 1978-11-08 | 1978-11-08 | Freifliessendes packmaterial aus aufgeschaeumtem kunststoff |
DE2848338 | 1978-11-08 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0011215A1 EP0011215A1 (de) | 1980-05-28 |
EP0011215B1 true EP0011215B1 (de) | 1984-02-01 |
Family
ID=6054091
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP79104322A Expired EP0011215B1 (de) | 1978-11-08 | 1979-11-06 | Als Packmaterial dienende geschäumte Kunststoffteilchen |
Country Status (8)
Country | Link |
---|---|
US (1) | US4269895A (enrdf_load_stackoverflow) |
EP (1) | EP0011215B1 (enrdf_load_stackoverflow) |
JP (1) | JPS5571278A (enrdf_load_stackoverflow) |
AT (1) | ATE6048T1 (enrdf_load_stackoverflow) |
CA (1) | CA1122926A (enrdf_load_stackoverflow) |
DE (2) | DE2848338A1 (enrdf_load_stackoverflow) |
DK (1) | DK146295C (enrdf_load_stackoverflow) |
ES (1) | ES485663A1 (enrdf_load_stackoverflow) |
Families Citing this family (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4360339A (en) * | 1981-02-02 | 1982-11-23 | Combustion Engineering, Inc. | Fluidized boiler |
DE3435440A1 (de) * | 1983-12-10 | 1985-06-20 | Hoechst Ag, 6230 Frankfurt | Aufschaeumbares kunststoffgranulat und daraus hergestelltes packmaterial |
CA1248696A (en) * | 1984-04-26 | 1989-01-10 | Blair E. Dolinar | Dunnage material |
US4606965A (en) * | 1984-04-27 | 1986-08-19 | Harry Bussey | Loose fill packing element |
DE3503057A1 (de) * | 1985-01-30 | 1986-07-31 | Hoechst Ag, 6230 Frankfurt | Aufschaeumbares kunststoffgranulat und daraus hergestelltes packmaterial |
USD319392S (en) | 1988-12-02 | 1991-08-27 | Rapac | Loose fill packing insert |
US5145742A (en) * | 1990-08-03 | 1992-09-08 | Eastman Kodak Company | Polymer pellet configuration for solid-state polymerization |
US5288740A (en) * | 1992-10-23 | 1994-02-22 | The Dow Chemical Company | Process for making alkenyl aromatic foam packing bodies with carbon dioxide and/or ethane blowing agent systems |
USD383066S (en) * | 1995-05-22 | 1997-09-02 | Free-Flow Packaging Corporation | Loose fill packing material |
US8672584B2 (en) * | 2011-05-13 | 2014-03-18 | Rapac | Drainage beads |
US20170340131A1 (en) * | 2016-05-24 | 2017-11-30 | Healthcare Co., Ltd | Foam filling elements |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3188264A (en) * | 1962-12-21 | 1965-06-08 | Tektronix Inc | Loose fill packing material |
US3481455A (en) * | 1968-10-10 | 1969-12-02 | Free Flow Packaging Corp | Free-flowing packing material of low bulk density |
GB1262346A (en) * | 1969-02-04 | 1972-02-02 | Free Flow Packaging Corp | Free flow packing material of low bulk density |
US4042658A (en) * | 1975-11-14 | 1977-08-16 | Valcour Imprinted Papers, Inc. | Method for making packaging particles and resulting product |
-
1978
- 1978-11-08 DE DE19782848338 patent/DE2848338A1/de not_active Withdrawn
-
1979
- 1979-11-02 ES ES485663A patent/ES485663A1/es not_active Expired
- 1979-11-06 AT AT79104322T patent/ATE6048T1/de not_active IP Right Cessation
- 1979-11-06 DE DE7979104322T patent/DE2966625D1/de not_active Expired
- 1979-11-06 EP EP79104322A patent/EP0011215B1/de not_active Expired
- 1979-11-06 US US06/091,779 patent/US4269895A/en not_active Expired - Lifetime
- 1979-11-07 DK DK472079A patent/DK146295C/da not_active IP Right Cessation
- 1979-11-07 CA CA339,341A patent/CA1122926A/en not_active Expired
- 1979-11-07 JP JP14343279A patent/JPS5571278A/ja active Granted
Also Published As
Publication number | Publication date |
---|---|
US4269895A (en) | 1981-05-26 |
DK146295C (da) | 1984-02-06 |
DE2966625D1 (en) | 1984-03-08 |
CA1122926A (en) | 1982-05-04 |
DK472079A (da) | 1980-05-09 |
EP0011215A1 (de) | 1980-05-28 |
DE2848338A1 (de) | 1980-05-22 |
ATE6048T1 (de) | 1984-02-15 |
JPS5571278A (en) | 1980-05-29 |
DK146295B (da) | 1983-08-29 |
ES485663A1 (es) | 1980-05-16 |
JPS6344636B2 (enrdf_load_stackoverflow) | 1988-09-06 |
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