DE3801806A1 - Apparatus for producing prefabricated mats from mosaic, ceramic tiles or glass panes - Google Patents

Apparatus for producing prefabricated mats from mosaic, ceramic tiles or glass panes

Info

Publication number
DE3801806A1
DE3801806A1 DE3801806A DE3801806A DE3801806A1 DE 3801806 A1 DE3801806 A1 DE 3801806A1 DE 3801806 A DE3801806 A DE 3801806A DE 3801806 A DE3801806 A DE 3801806A DE 3801806 A1 DE3801806 A1 DE 3801806A1
Authority
DE
Germany
Prior art keywords
ceramic tiles
mosaic
glass panes
paper
conveyor belts
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
DE3801806A
Other languages
German (de)
Inventor
Armin Ripplinger
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
RIPPLINGER SIBYLLE
Original Assignee
RIPPLINGER SIBYLLE
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by RIPPLINGER SIBYLLE filed Critical RIPPLINGER SIBYLLE
Priority to DE3801806A priority Critical patent/DE3801806A1/en
Publication of DE3801806A1 publication Critical patent/DE3801806A1/en
Withdrawn legal-status Critical Current

Links

Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/14Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass
    • E04F13/142Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass with an outer layer of ceramics or clays
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0862Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements composed of a number of elements which are identical or not, e.g. carried by a common web, support plate or grid
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/02Flooring or floor layers composed of a number of similar elements
    • E04F15/02194Flooring consisting of a number of elements carried by a non-rollable common support plate or grid
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/02Flooring or floor layers composed of a number of similar elements
    • E04F15/08Flooring or floor layers composed of a number of similar elements only of stone or stone-like material, e.g. ceramics, concrete; of glass or with a top layer of stone or stone-like material, e.g. ceramics, concrete or glass
    • E04F15/082Flooring or floor layers composed of a number of similar elements only of stone or stone-like material, e.g. ceramics, concrete; of glass or with a top layer of stone or stone-like material, e.g. ceramics, concrete or glass with a top layer of stone or stone-like material, e.g. ceramics, concrete or glass in combination with a lower layer of other material

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Structural Engineering (AREA)
  • Ceramic Engineering (AREA)
  • Civil Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Dispersion Chemistry (AREA)
  • Finishing Walls (AREA)
  • Laminated Bodies (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)

Abstract

Known apparatuses for producing prefabricated mats from mosaic, ceramic tiles or glass panes, whose reverse is bonded to a net or paper, operate with gridded plates which are conveyed, arranged in sequence, on flat conveyor belts. The production sequence is cumbersome and expensive and requires a large number of gridded plates and, because of the unusual length of the conveyor belts, large workshops. The new apparatus consists of a conveyor belt which has, over its entire length and width, self-centring fields to receive mosaic, ceramic tiles or glass panes, circulates in a similar manner to conventional band-type conveyor belts and transports the setting materials located on the conveyor belt past stock rollers with nets or paper, so that the latter can automatically be temporarily bonded to form individual mats and then dried.

Description

Die Erfindung betrifft eine Vorrichtung zum Herstellen von vorgefertigten Matten aus Mosaik, Keramikfliesen oder Glasplatten, deren Rückseite mit einem Netz oder Papier beklebt ist.The invention relates to a device for manufacturing of prefabricated mats made of mosaic, ceramic tiles or glass plates, the back of which is covered with a net or Paper is glued.

Vorgefertigte, großflächige Matten aus Mosaik, Keramikfliesen oder Glasplatten lassen sich in der gleichen Weise als Wand- und Bodenbeläge verlegen wie Einzelfliesen oder -platten. Der Einsatz von derartigen vorgefertigten Matten stellt jedoch eine wesentliche Vereinfachung im Arbeitsablauf dar, und die Verlegearbeiten lassen sich schneller und wirtschaftlicher durchführen.Prefabricated, large-area mats made of mosaic, Ceramic tiles or glass plates can be in the lay the same way as wall and floor coverings Single tiles or slabs. The use of such Prefabricated mats, however, represents an essential one Simplify the workflow, and the Laying work can be done faster and perform more economically.

Es ist bekannt, zum Herstellen von vorgefertigen Matten aus Mosaik, Keramikfliesen oder Glasplatten große Platten i.a. aus Holz mit einem Kunststoff-Raster zu verwenden, in das die zu verklebenden Verlegematerialien eingelegt und rückseitig mit einem Netz oder Papier beklebt werden. Diese Platten können sowohl aus einem einzelnen durch Ausgießen hergestellten großflächigen Kunststoff-Raster bestehen als auch aus einer Vielzahl kleinerer auf eine Unterlage aufgeschraubter Einzelplatten mit entsprechendem Raster zusammengesetzt sein. It is known to manufacture prefabricated mats large plates made of mosaic, ceramic tiles or glass plates i.a. made of wood with a plastic grid to use in which the laying materials to be glued are inserted and be covered with a net or paper on the back. These plates can be made from a single one Pouring produced large-area plastic grid consist of as well as a variety of smaller ones a base of screwed-on single plates with corresponding grid be composed.  

Die großen Rasterplatten werden aneinandergereiht im wesentlichen auf ebenen Fließbändern von ca. 60 m Länge befördert, während des Transports mit Verlegematerialien belegt, diese gegebenenfalls ausgerichtet, rückseitig mit einem Netz oder Papier beklebt und getrocknet. Dies erfordert wegen der Transportlänge große Hallen, und der Produktionsgang ist, insbesondere bei nichtquadratischen Rasterplatten, umständlich und teuer, da eine Vielzahl von Rasterplatten hergestellt und vorgehalten werden müssen.The large grid plates are lined up in the essentially on flat assembly lines of approx. 60 m length transported during the transport with installation materials occupied, aligned if necessary, on the back covered with a net or paper and dried. Because of the length of the transport, this requires large halls, and the production process is, especially at non-square grid plates, cumbersome and expensive, because a variety of grid plates are manufactured and must be kept available.

Der Erfindung liegt die Aufgabe zugrunde, den Produktionsgang zu vereinfachen, die langen Transportbänder durch kürzere Anlagen zu ersetzen und die Herstellungskosten zu senken.The invention is based, the Simplify the production process, the long To replace conveyor belts with shorter systems and reduce manufacturing costs.

Diese Aufgabe wird erfindungsgemäß dadurch gelöst, daß ein Förderband hergestellt wird, das über seine gesamte Länge und Breite ein Raster aus Feldern mit selbstzentrierten, konischen Stegen aufweist. Dadurch lassen sich die Felder so mit den zu beklebenden Mosaikteilchen, Keramikfliesen oder Glasplatten belegen, daß eine gleichmäßige Fugenbreite zwischen ihnen entsteht. Das Förderband läuft analog üblicher Gurt-Förderbänderanlagen um und transportiert die in die Felder eingelegten Mosaikteilchen, Keramikfliesen oder Glasplatten an Vorratsrollen mit Netzen oder Papier vorbei, so daß automatisch die auf dem Förderband befindlichen Verlegematerialien temporär beklebt und anschließend getrocknet werden können.According to the invention, this object is achieved by that a conveyor belt is made that over his entire length and width using a grid of fields has self-centered, conical webs. Thereby so the fields can be stuck with Covering mosaic particles, ceramic tiles or glass plates, that a uniform joint width between them arises. The conveyor belt runs in a more conventional manner Belt conveyor systems and transports the in the fields inlaid with mosaic particles, ceramic tiles or glass plates on supply rolls with nets or paper over, so that automatically on the conveyor belt temporary installation materials and can then be dried.

Die mit der Erfindung erzielten Vorteile bestehen insbesondere darin, daß statt einer Vielzahl von einzelnen, großen Rasterplatten nur ein Förderband mit entsprechenden Rasterfeldern notwendig ist und das umständliche und zeitaufwendige Aufbringen bzw. Abräumen der Rasterplatten auf das bzw. von dem Fließband entfällt. Außerdem ist der Platzbedarf des erfindungsgemäßen Förderbandes geringer, so daß man mit kleineren Hallen auskommt.The advantages achieved with the invention exist especially in that instead of a variety of single, large grid plates only one conveyor belt with appropriate grids is necessary and that  cumbersome and time-consuming application or clearing the grid plates on and from the assembly line not applicable. In addition, the space requirement of the Conveyor belt according to the invention lower, so that one gets along with smaller halls.

Ein Ausführungsbeispiel der Erfindung ist in der Zeichnung dargestellt und wird im folgenden näher beschrieben.An embodiment of the invention is in the Drawing shown and is closer below described.

Ein aus elastischem Material bestehendes Förderband 3, dem zwei Walzen 4 zugeordnet sind, hat über seine ganze Länge und Breite ein Raster 5 aus Feldern mit konischen Stegen 6, die eine Selbstzentrierung von z.B. aufgelegten Keramikfliesen 2 bewirken (Fig. 2). D.h. die Keramikfliesen 2 haben unmittelbar nach dem Auflegen auf das Förderband 3 die endgültige Lage, um mit einem auf der Rolle 1 befindlichen selbstklebenden Netz oder Papier temporär beklebt und zusammengehalten zu werden. Es entfällt das bisher übliche Bürsten der Plättchen 2 in eine Richtung, um gleichmäßige Fugen zu erhalten.A conveyor belt 3 consisting of elastic material, to which two rollers 4 are assigned, has a grid 5 of fields with conical webs 6 over its entire length and width, which cause self-centering of ceramic tiles 2, for example ( FIG. 2). That is to say, the ceramic tiles 2 have the final position immediately after being placed on the conveyor belt 3 in order to be temporarily glued and held together with a self-adhesive net or paper located on the roll 1 . The previously usual brushing of the plates 2 in one direction is omitted in order to obtain uniform joints.

Claims (1)

Vorrichtung zum Herstellen von vorgefertigten Matten aus Mosaik, Keramikfliesen oder Glasplatten, deren Rückseite mit einem Netz oder Papier beklebt ist, dadurch gekennzeichnet, daß ein Förderband (3) analog üblicher Gurt-Förderbänder vorgesehen ist, das über seine ganze Länge und Breite ein Raster (5) aus Feldern mit selbstzentrierenden, konischen Stegen (6) zur Aufnahme der zu beklebenden Mosaikteilchen, Keramikfliesen oder Glasplatten (2) aufweist, und den in die Felder eingelegten Mosaikteilchen, Keramikfliesen oder Glasplatten (2) Vorratsrollen (1) mit Netzen oder Papier zugeordnet sind.Device for producing prefabricated mats from mosaic, ceramic tiles or glass plates, the back of which is covered with a net or paper, characterized in that a conveyor belt ( 3 ) is provided analogous to conventional belt conveyor belts, which has a grid over its entire length and width ( 5 ) from fields with self-centering, conical webs ( 6 ) for receiving the mosaic particles, ceramic tiles or glass plates ( 2 ) to be glued, and assigned to the inserted mosaic particles, ceramic tiles or glass plates ( 2 ) supply rolls ( 1 ) with nets or paper are.
DE3801806A 1988-01-22 1988-01-22 Apparatus for producing prefabricated mats from mosaic, ceramic tiles or glass panes Withdrawn DE3801806A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
DE3801806A DE3801806A1 (en) 1988-01-22 1988-01-22 Apparatus for producing prefabricated mats from mosaic, ceramic tiles or glass panes

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE3801806A DE3801806A1 (en) 1988-01-22 1988-01-22 Apparatus for producing prefabricated mats from mosaic, ceramic tiles or glass panes

Publications (1)

Publication Number Publication Date
DE3801806A1 true DE3801806A1 (en) 1989-08-03

Family

ID=6345790

Family Applications (1)

Application Number Title Priority Date Filing Date
DE3801806A Withdrawn DE3801806A1 (en) 1988-01-22 1988-01-22 Apparatus for producing prefabricated mats from mosaic, ceramic tiles or glass panes

Country Status (1)

Country Link
DE (1) DE3801806A1 (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19528324C1 (en) * 1995-05-23 1996-12-12 Rainer Moehle Correction equipment for aligning joints between material plates with dimensional variation prior to forming a single larger panel
EP0997321A1 (en) * 1998-10-27 2000-05-03 Alain Orcel Concepts for fixing mosaic tesserae and retrieving the position by a indexing system
NL1016480C2 (en) * 2000-10-25 2002-05-01 Annette Viviane Huizing Forming two dimensional digital images or decorations, by selectively filling in holes in gauze to form pixels
FR2948597A1 (en) * 2009-08-03 2011-02-04 Brik Styl Decor Non-rigid panel fabrication system for realizing e.g. construction elements of building, has cutting device including housings for receiving tiles arranged on table, and tile cutter integrated into panels during fabrication
CN113085431A (en) * 2021-02-26 2021-07-09 吕丽彩 Mosaic glass paving device with excess material collecting function

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19528324C1 (en) * 1995-05-23 1996-12-12 Rainer Moehle Correction equipment for aligning joints between material plates with dimensional variation prior to forming a single larger panel
EP0997321A1 (en) * 1998-10-27 2000-05-03 Alain Orcel Concepts for fixing mosaic tesserae and retrieving the position by a indexing system
NL1016480C2 (en) * 2000-10-25 2002-05-01 Annette Viviane Huizing Forming two dimensional digital images or decorations, by selectively filling in holes in gauze to form pixels
FR2948597A1 (en) * 2009-08-03 2011-02-04 Brik Styl Decor Non-rigid panel fabrication system for realizing e.g. construction elements of building, has cutting device including housings for receiving tiles arranged on table, and tile cutter integrated into panels during fabrication
CN113085431A (en) * 2021-02-26 2021-07-09 吕丽彩 Mosaic glass paving device with excess material collecting function

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