DE3377094D1 - Toroidal electrical transformer and method of producing same - Google Patents

Toroidal electrical transformer and method of producing same

Info

Publication number
DE3377094D1
DE3377094D1 DE8383300004T DE3377094T DE3377094D1 DE 3377094 D1 DE3377094 D1 DE 3377094D1 DE 8383300004 T DE8383300004 T DE 8383300004T DE 3377094 T DE3377094 T DE 3377094T DE 3377094 D1 DE3377094 D1 DE 3377094D1
Authority
DE
Germany
Prior art keywords
mandrel
segment
winding
windings
forms
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
DE8383300004T
Other languages
German (de)
Inventor
John Laverne Fisher
Herbert Jennings Macemon
James Donald Richerson
Richard Wayne Wiedo
Joe Elmer Curtis
James Fred Rafferty
Thomas Hoovler Aishton
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kuhlman Corp
Original Assignee
Kuhlman Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kuhlman Corp filed Critical Kuhlman Corp
Application granted granted Critical
Publication of DE3377094D1 publication Critical patent/DE3377094D1/en
Expired legal-status Critical Current

Links

Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/0206—Manufacturing of magnetic cores by mechanical means
    • H01F41/0213—Manufacturing of magnetic circuits made from strip(s) or ribbon(s)
    • H01F41/022—Manufacturing of magnetic circuits made from strip(s) or ribbon(s) by winding the strips or ribbons around a coil
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00—Details of transformers or inductances, in general
    • H01F27/28—Coils; Windings; Conductive connections
    • H01F27/32—Insulating of coils, windings, or parts thereof
    • H01F27/322—Insulating of coils, windings, or parts thereof the insulation forming channels for circulation of the fluid
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F30/00—Fixed transformers not covered by group H01F19/00
    • H01F30/06—Fixed transformers not covered by group H01F19/00 characterised by the structure
    • H01F30/16—Toroidal transformers
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06—Coil winding
    • H01F41/077—Deforming the cross section or shape of the winding material while winding
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06—Coil winding
    • H01F41/082—Devices for guiding or positioning the winding material on the former
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06—Coil winding
    • H01F41/098—Mandrels; Formers

Landscapes

  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Coils Of Transformers For General Uses (AREA)
  • Coils Or Transformers For Communication (AREA)
  • Insulating Of Coils (AREA)
  • Transformers For Measuring Instruments (AREA)
  • Organic Insulating Materials (AREA)
  • Liquid Crystal Substances (AREA)
  • Apparatus For Making Beverages (AREA)

Abstract

In a method for fabricating the windings of a toroidal transformer of the type in which the core is formed by winding a strip of flat magnetic material into a toroidal chamber within already formed windings, one of the windings is defined by a coil formed from a plurality of wedge-shaped segments. Each segment is constructed by winding continuous pre-insulated wire around a mandrel between a pair of relatively angled windings forms, successive segments being constructed with the same continuous wire so that the coil is formed with a substantially continuous conductor. Preferably one of the forms is axially moved along the mandrel after winding a respective segment so as to compress the turns of the segment and thereby increase the turns density thereof. The insulation on the wire contains a proportion of thermosetting material. Heat is applied to the winding so as to cause this material to become adhesive and then cured. The apparatus (170) comprises a mandrel (188) which is rotated about a longitudinal axis and causes a longitudinally fed conductor (178) to be wound into the space between a pair of forms (180, 182) which have relatively inclined facing surfaces. One of the said forms (180) is axially movable along the mandrel (188). The other form is horizontally split, but is normally stationary, the two halves being located in respective slidable carriers (192, 194). A hydraulic cylinder means (230) urges the movable form (180) towards the other form after the segment is wound. Electrical heating means (226) heat the insulation to cure it. The two halves of the stationary form (182) are moved apart and the segment is translated onto an adjacent storage mandrel (174).
DE8383300004T 1982-01-06 1983-01-04 Toroidal electrical transformer and method of producing same Expired DE3377094D1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US33735682A 1982-01-06 1982-01-06

Publications (1)

Publication Number Publication Date
DE3377094D1 true DE3377094D1 (en) 1988-07-21

Family

ID=23320236

Family Applications (1)

Application Number Title Priority Date Filing Date
DE8383300004T Expired DE3377094D1 (en) 1982-01-06 1983-01-04 Toroidal electrical transformer and method of producing same

Country Status (10)

Country Link
EP (2) EP0083567B1 (en)
JP (1) JPS58123708A (en)
AT (1) ATE35192T1 (en)
AU (1) AU561815B2 (en)
BR (1) BR8300033A (en)
CA (1) CA1192281A (en)
DE (1) DE3377094D1 (en)
DK (1) DK1583A (en)
IT (1) IT8347518A0 (en)
MX (1) MX152825A (en)

Families Citing this family (22)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CA1211169A (en) * 1984-04-03 1986-09-09 Nicolai Alexandrov Distribution transformer with woundmagnetic circuit
FR2566170A1 (en) * 1984-06-15 1985-12-20 Interaction Sa Transformer
GB2165706B (en) * 1984-10-12 1987-09-09 Dayle Rigby Smith Alternating current sensor assembly and method of making same
CN1009231B (en) * 1984-10-17 1990-08-15 库曼公司 Improved toroidal transformer and manufacturing equipment thereof and method
US4665952A (en) * 1984-10-17 1987-05-19 Kuhlman Corporation Apparatus and method for fabricating a low voltage winding for a toroidal transformer
KR860006852A (en) * 1985-02-06 1986-09-15 둘루데 도날드 오 Transient Voltage Protection Device and Method for Toroidal Transformer
MX161871A (en) * 1985-02-06 1991-02-07 Kuhlman Corp IMPROVEMENTS TO ELECTROMECHANICAL MACHINE TO MANUFACTURE THE LOW VOLTAGE WINDING FOR A TOROIDAL TRANSFORMER
US4875277A (en) * 1986-09-12 1989-10-24 Kuhlman Corporation Formed metal core blocking method
US4833436A (en) * 1986-09-12 1989-05-23 Kuhlman Corporation Formed metal core blocking
GB2197544A (en) * 1986-11-18 1988-05-18 Frank Charles Mose Toroidal transformers
US5036580A (en) * 1990-03-14 1991-08-06 E. I. Du Pont De Nemours And Company Process for manufacturing a polymeric encapsulated transformer
US5065128A (en) * 1990-12-14 1991-11-12 Schmitt Matzen Eric J Hermetically sealed high-pressure solenoid coil and method
NL9002753A (en) * 1990-12-14 1992-07-01 Philips Nv INDUCTIVE DEVICE WITH A RING-SHAPED CORE.
DE4136176A1 (en) * 1991-11-02 1993-05-06 Asea Brown Boveri Ag, Baden, Aargau, Ch Toroid thrush
DE19636073C1 (en) * 1996-09-05 1998-02-05 Vacuumschmelze Gmbh Method and device for producing an inductive component
US6256865B1 (en) * 1999-06-07 2001-07-10 General Electric Company Continuous winding process and apparatus for electrical transformers
GB2380615A (en) * 2001-07-31 2003-04-09 Flight Refueling Ltd Installing toroidal magnetic couplings
US7154368B2 (en) 2003-10-15 2006-12-26 Actown Electricoil, Inc. Magnetic core winding method, apparatus, and product produced therefrom
US10286190B2 (en) 2013-12-11 2019-05-14 Cook Medical Technologies Llc Balloon catheter with dynamic vessel engaging member
FR3064991B1 (en) * 2017-04-06 2019-08-16 Schneider Electric Industries Sas WINDING HEAD FOR A TOROIDAL WINDING MACHINE, TOROIDAL WINDING MACHINE COMPRISING SUCH A WINDING HEAD AND METHOD
CN108847331B (en) * 2018-07-02 2024-01-19 河南森源电气股份有限公司 Transformer and coil assembly
CN115132461A (en) * 2022-07-29 2022-09-30 广州中车骏发电气有限公司 Coil and assembling method

Family Cites Families (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE221001C (en) *
GB191119116A (en) * 1911-04-11 1912-04-11 William Edward Lake Improvements in and relating to the Manufacture of Electrical Coils.
DE479292C (en) * 1925-12-03 1929-07-15 Aeg Process for the production of induction coils, mainly for telephone purposes
DE488284C (en) * 1928-04-08 1930-01-03 Koch & Sterzel Akt Ges Method for attaching a transformer core which is to be brought between two projections of an insulating body through which the primary conductor passes and which is to be placed around the insulating body
US2191393A (en) * 1937-11-23 1940-02-20 Marien W Humphreys Transformer
US2811699A (en) * 1954-12-08 1957-10-29 Foxboro Co Transformer
US3060353A (en) * 1958-05-01 1962-10-23 Honeywell Regulator Co Protected magnetic core element
GB989544A (en) * 1962-02-08 1965-04-22 Reyrolle A & Co Ltd Improvements relating to the manufacture of toroidal electrical windings
GB1079815A (en) * 1964-02-03 1967-08-16 Gen Electric Improvements in electrical coils and methods for producing same
US3786353A (en) * 1972-03-30 1974-01-15 J Pun Coil forming apparatus method and galvo-motor product
FR2309109A1 (en) * 1975-04-25 1976-11-19 Orega Electro Mecanique HF eddy current inductor for metal object heating - has over 80 percent efficiency and is adapted to desired magnetic field distribution density of object
JPS5513569A (en) * 1978-07-14 1980-01-30 Nec Corp Channel system in remote control time division electronic exchange system

Also Published As

Publication number Publication date
AU561815B2 (en) 1987-05-21
BR8300033A (en) 1983-09-13
EP0083567B1 (en) 1988-06-15
EP0083567A1 (en) 1983-07-13
CA1192281A (en) 1985-08-20
EP0225316A1 (en) 1987-06-10
ATE35192T1 (en) 1988-07-15
DK1583D0 (en) 1983-01-05
DK1583A (en) 1983-07-07
MX152825A (en) 1986-06-17
IT8347518A0 (en) 1983-01-06
JPS58123708A (en) 1983-07-23
AU9177882A (en) 1983-07-14

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Legal Events

Date Code Title Description
8364 No opposition during term of opposition
8339 Ceased/non-payment of the annual fee