DE212021000290U1 - Three-dimensional electrostatic flocking device for poultry feather waste - Google Patents

Abstract

A three-dimensional electrostatic flocking device for poultry feather waste, comprising support legs (2), rotating shafts (6), first roller (7), a box (8), a hopper (9), a second roller (10), drive gears (16), a drive motor ( 18), a drive wheel (20) and a disconnect mechanism; the separating mechanism comprising a connecting pipe (3), a separating box (11), a suction fan (13), a mounting ring (14) and a screen cylinder (15), the top of the connecting pipe (3) being fixedly connected to a mounting plate (4) and connected to the bottom surface of the box (8), the bottom of the connection pipe (3) passes through the top of the partition box (11), and the bottom surface of the partition box (11) is firmly connected to the top of the base (1) with the wall of the separating box (11) is hinged to the wall of the separating box (12) by means of a hinge, the wall of the separating box (12) is provided with an observation window (21), the top of the fixing ring (14) is attached to the inner bottom surface of the separating box (11 ) is fixed with the bottom surface of the fixing ring (14) being clamped to the top of the screen cylinder (15), the inlet pipe of the suction fan (13) passing through the side wall surface of the separating box (11), d The base of the suction fan (13) is attached to the top of the base (1).

Description

The present invention relates to the field of feather separation technology, and more particularly to a three-dimensional electrostatic flocking device for poultry feather trimmings.

Large-scale farm poultry farming generates a lot of feathers. At present, the recycling rate and recycling value of feather waste at home and abroad are not high. With the exception of a small percentage of down, which is used as fill material in textiles and clothing, only about 10-20% of feathers are processed into feather protein powder for livestock and poultry feed. The vast majority of feathers are landfilled or incinerated, resulting in not only underutilization but also a waste of resources and posing a serious challenge to human health and the ecological environment.

The poultry feather waste generated in agriculture is effectively separated from high-performance feather fibers with a multi-level structure, whereby the original properties of the feather fibers are retained and the feather waste can be used in a resource-saving manner. Therefore, a three-dimensional electrostatic flocking device for poultry feather waste is provided to solve the above problem.

In this embodiment, a three-dimensional electrostatic flocking apparatus for poultry feather trimmings is provided to solve the prior art problem of separating feather production.

According to one aspect of the present invention, there is provided a three-dimensional electrostatic flocking apparatus for poultry feather trimmings, comprising support legs, rotary shafts, first roller, a box, a hopper, a second roller, drive gears, a drive motor, a drive wheel, and a separating mechanism;

The separating mechanism includes a connection pipe, a separating box, a suction fan, a mounting ring and a screen cylinder. The top of the connection pipe is fixed to a mounting plate and to the bottom surface of the box. The bottom of the connection pipe passes through the top of the separating box, and the bottom surface of the separating box is firmly connected to the top of the base. The partition box wall is hinged to the box door wall by means of a hinge. The wall of the box door is provided with an observation window. The top of the mounting ring is fixed to the inner bottom surface of the partition box. The bottom surface of the mounting ring is clamped to the top of the screen cylinder. The suction fan inlet pipe runs through the side wall surface of the separating box. The base of the suction fan is attached to the top of the base.

Preferably, the bottom of the support leg is attached to the top corner of the base, the top of the support leg is attached to the bottom corner of a mounting plate, and the top of the mounting plate is attached to the bottom surface of the box.

Preferably, the bottom of the hopper is fixed to the top of the box, with a rolling container provided inside the box.

Preferably, the end of the rotary shaft is rotatably connected to the inner wall of the rolling container, the outer surface of the rotary shaft is fixedly connected to the inner part of the first roller and the second roller, the teeth of the first roller and the second roller mesh with each other.

Preferably, one end of the rotary shaft is fixed to the inside of the drive gear.

Preferably, the inner wall of the drive wheel is fixed to the wall of the drive gear, the inner wall of the drive gear and the inner wall of the drive wheel are rotatably connected to the wall of the case by means of a rotary shaft, and the teeth of the drive gear mesh with the teeth of the drive gear.

Preferably, the base of the drive motor is fixedly connected to the top of the base, the rotor of the drive motor and the drive wheel being connected by means of a belt.

Preferably, the number of drive gears is two, with the two drive gears being symmetrically arranged along the vertical center line of the box.

• 1 ist eine dreidimensionale schematische Darstellung eines Ausführungsbeispiels der vorliegenden Erfindung.
• 2 ist eine schematische Darstellung einer Gesamtschnittansicht eines Ausführungsbeispiels der vorliegenden Erfindung.
• 3 ist eine schematische Darstellung einer Schnittansicht eines Ausführungsbeispiels der vorliegenden Erfindung.

With the above embodiments of the present invention, a separation mechanism is used to solve the problem of separation over three-dimensional electrostatic flocking device for poultry feather waste, and a separation effect for three-dimensional electrostatic flocking device for poultry feather waste is achieved.

• 1 Figure 12 is a three-dimensional schematic representation of an embodiment of the present invention.
• 2 Fig. 12 is a schematic representation of an overall sectional view of an embodiment of the present invention.
• 3 Fig. 12 is a schematic representation of a sectional view of an embodiment of the present invention.

It should be noted that the terms "first", "second", etc., in the description and claims of this invention and in the figures referenced above are used to distinguish similar objects and need not be used to describe any particular order or sequence. It should be understood that the data so used are, where appropriate, interchangeable for purposes of the embodiments of the present invention described herein. Additionally, the terms "comprise" and "having" and any variation thereof are intended to cover non-exclusive inclusion, e.g. B. a process, method, system, product or device, which comprises a series of steps or units, need not be limited to those steps or units clearly listed, but may also comprise other steps or units that are not clearly listed or associated with that process, method, product or device.

In the present invention, the terms "top", "bottom", "left", "right", "front", "back", "top", "bottom", "inside", "outside", "middle" refer to , "vertical", "horizontal", "transverse", "longitudinal", etc. orientational or positional relationships based on the attached figures. These terms are used primarily to better describe the present invention and its embodiments, and are not intended to constrain that the specified device, element, or component must have a particular orientation, or be constructed and operated in a particular orientation .

Additionally, some of the above terms can be used to denote other meanings in addition to orientational or positional relationships, e.g. for example, the term "above" can also be used in some cases to denote a dependency or connection relationship. The specific meanings of these terms in the context of the present invention can be understood by those skilled in the art according to the specific situations.

In addition, the terms "attached," "set," "provided," "connected," "connected," and "coupled" are to be construed broadly. For example, it can be a fixed connection, a detachable connection or an integral construction; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection via an intermediate medium or an internal connection between two devices, elements or components. The specific meanings of the above terms related to the present invention can be understood by those skilled in the art according to the specific situations.

It should be noted that the embodiments and the features in the embodiments of the present invention can be combined with each other without conflicting. The present invention is described in detail below with reference to the figures and in connection with exemplary embodiments.

The cleaning device for three-dimensional electrostatic flocking device for poultry feather litter in this embodiment can be used for the cleaning of feather production, for example, in this embodiment provides a cleaning device such as a separating mechanism for three-dimensional electrostatic flocking device for poultry feather litter, the cleaning device with separating structure for three-dimensional electrostatic flocking device for poultry feather litter in This embodiment can be used for cleaning the spring production of the cleaning device.

A spring cleaning device containing a box, the box is provided with a feed tube, the feed tube is installed with ultraviolet lamps, the bottom of the feed tube is provided with a dust plate, the dust plate has a funnel-shaped structure, the dust plate with a plurality of dust holes is provided, a dust collection chamber is arranged under the dust plate, the dust collection chamber is provided with a cleaning port, springs enter the box through the feed tube machine, and part of the dust in the springs can be collected through the dust plate in the dust collection chamber to achieve the cleaning effect to improve the feathers; wherein a vertical, upwardly directed partition wall is attached to the bottom of the chamber to divide the box into a cleaning chamber and a spraying chamber, wherein a liquid injection tube is installed on the side of the cleaning chamber, a spray tube is installed above the spray chamber, and the spray tube is equipped with multiple sets of nozzles.

The hot air mechanism includes a hot air gun and an air duct, where the hot air gun is put on the feed pipe, the air duct is put in the feed pipe and connected to the hot air gun, the air duct is provided with a plurality of air outlets, the springs in the feed pipe through the ultraviolet lamp to the Sterilization are irradiated, the feathers are blown apart by the air outlets of the hot air blower on the air duct, making the feathers more evenly irradiated by the ultraviolet lamp, and at the same time the feathers are sterilized by the high temperature hot air; wherein the UV lamp is provided with a protective cover to prevent some feathers and debris from colliding with the UV lamp and to prolong the life of the UV lamp.

The stirring mechanism includes a rotary motor and a rotary shaft, the rotary motor being installed at the lower end of the cleaning chamber, the rotary shaft being mounted vertically in the cleaning chamber and connected to the drive of the rotary motor, a stirring blade fixed to the rotary shaft, the rotary motor supporting the rotary shaft drives to drive the rotation of the stirring blade so that the springs in the cleaning chamber are fully mixed with water for cleaning; when working, the cleaning water with cleaning liquid and sterilizing liquid is continuously injected into the cleaning chamber through the liquid injection tube, thereby cleaning and sterilizing the springs in the cleaning chamber. When the water level in the cleaning chamber rises above the top of the partition, the cleaning water takes the feathers with it into the spray chamber; wherein the spray chamber is provided with an inclined filter plate below the spray pipe, the higher end of the filter plate is connected to the upper end of the partition wall, the low end extends to the inner wall of the box, the filter plate is provided with water holes evenly, the box with a The outlet side is provided at the low end of the partition, the outlet side is installed with a water baffle, the water and feathers are separated on the filter plate, the spray pipe is connected to an external water pump through the spray nozzle to supply clean water to the filter plate for secondary cleaning of the feathers, the residual cleaning solution and sterilization solution on the feathers are washed off and stored at the bottom of the spray chamber through the water holes on the filter plate, the feathers slide down on the filter plate to the outlet side for collection, the water baffle has a role in the wha water separation plays; wherein the box is provided with a drain pipe at the bottom of the spray chamber, the drain pipe is installed with a control valve, the water at the bottom of the spray chamber can be drained through the drain pipe.

Of course, the embodiment can also be used for separating other structures for three-dimensional electrostatic flocking device for poultry feather trimmings. This is not described further here. In the following, the separating mechanism with good separating effect for three-dimensional electrostatic flocking apparatus for poultry feather waste of the embodiments of the present invention will be described.

As in the 1-3 As shown, a three-dimensional electrostatic flocking apparatus for poultry feather trimmings comprises support legs 2, rotary shafts 6, first roller 7, box 8, hopper 9, second roller 10, drive gears 16, drive motor 18, drive wheel 20, and separating mechanism;

Wherein the separating mechanism comprises a connecting pipe 3, a separating box 11, a suction fan 13, a fixing ring 14 and a screen cylinder 15, the top of the connecting pipe 3 being fixedly connected to a fixing plate 4 and to the bottom surface of the box 8, the bottom of the connecting pipe 3 through the top of the partition box 11 and the bottom surface of the partition box 11 is firmly connected to the top of the base 1, the wall of the partition box 11 being hinged to the wall of the box door 12, the wall of the box door 12 having an observation window 21 is provided, the top of the mounting ring 14 is fixed to the inner bottom surface of the separating box 11, the bottom surface of the mounting ring 14 being clamped to the top of the screen cylinder 15, the inlet pipe of the suction fan 13 passes through the side wall surface of the separating box 11, with the base of the Suction fan 13 at the top side of the base 1, with the top of the connecting tube 3 passing through the bottom surface of the mounting plate 4 and the box 8, with the bottom of the connecting tube 3 passing through the top of the separating box 11, so that the springs inside the box 8 into the enter the interior of the separating box 11, with the top of the fixing ring 14 being fixed to the inner bottom surface of the separating box 11, the bottom surface of the fixing ring 14 being snapped to the top of the screen cylinder 15, so that the springs enter the inside of the screen cylinder 15 falling, the inlet pipe of the suction fan 13 passes through the side wall surface of the separating box 11, and the feather fibers inside the screen cylinder 15 are sucked and collected when the suction fan 13 is activated, thereby realizing the use of waste feathers, whereby the suction of the feather fibers from the screen cylinder 15 leaving a pre-sensitive residue inside the screen cylinder 15 by the suction fan 13, putting the box door 12 on the wall surface of the separating box 11, so that the stems of the spring inside the screen cylinder 15 can be cleaned by opening the box door 12;

Wherein the bottom of the support leg 2 is fixed to the upper corner of the base 1, the top of the support leg 2 is fixed to the lower corner of a fixing plate 4, and the top of the fixing plate 4 is fixed to the bottom surface of the box 8, the bottom of the hopper 9 is fixed to the top of the box 8, with a rolling container 5 provided inside the box 8, so that the addition of springs into the inside of the box 8 by means of the hopper 9 is made possible by providing the hopper 9 on the top of the box 8, the end of the rotating shaft 6 is rotatably connected to the inner wall of the rolling container 5, the outer surface of the rotating shaft 6 is fixedly connected to the inner part of the first rolling roll 7 and the second rolling roll 10, the teeth of the first rolling roll 7 and of the second rolling roller 10 are engaged with each other, wherein the end of the rotary shaft 6 with the interior of the rolling container 5 through the front see a rolling container 5 rotatably connected inside the box 8, and then the first rolling roller 7 and the second rolling roller 10 are set on the wall of the rotating shaft 6 so that the springs are rolled by the teeth of the first rolling roller 7 and the second rolling roller 10 , when the first rolling roller 7 and the second rolling roller 10 rotate, one end of the rotary shaft 6 is fixed to the inside of the driving gear 16, the inner wall of the driving gear 20 is fixed to the wall of the driving gear 19, the inner wall of the driving gear 19 and the inner wall of the drive wheel 20 are rotatably connected to the wall of the box 8 by means of a rotary shaft, and the teeth of the drive gear 19 mesh with the teeth of the drive gear 16, the wall of the drive wheel 20 and the wall of the drive gear 19 being connected by means of the rotary shaft rotatably connected to the wall of the box 8 by the attachment of the wall of the drive gear 19 to the drive wheel 20 nd, then the teeth of the drive gear 19 mesh with the teeth of the drive gear 16 so that when the drive gear 19 rotates, the drive gear 16 is rotated, the drive gear 19 being rotated when the drive motor 18 is started , when the rotor of the drive motor 18 and the drive wheel 20 are connected by the belt 17, the base of the drive motor 18 is firmly connected to the top of the base 1, the rotor of the drive motor 18 and the drive wheel 20 are connected by means of a belt 17 , the number of the drive gear 16 being two, the two drive gears 16 being symmetrically arranged along the vertical center line of the box 8.

In the present invention, the top of the connecting pipe 3 passes through the bottom surface of the mounting plate 4 and the box 8, and the bottom of the connecting pipe 3 passes through the top of the separating box 11, so that the springs inside the box 8 into the inside of the separating box 11 enter, with the top of the fixing ring 14 being fixed to the inner bottom surface of the separation box 11, the bottom surface of the fixing ring 14 being snapped to the top of the screen cylinder 15, so that the springs fall into the inside of the screen cylinder 15, with the inlet pipe of the suction fan 13 through the side wall surface of the separating box 11, and the feather fibers inside the screen cylinder 15 are sucked and collected when the suction fan 13 is activated, thereby realizing the use of waste feathers, whereby the suction of the feather fibers from the screen cylinder 15 by the suction fan 13 creates a pre-sensitive residue in the interior en of the screen cylinder 15, putting the box door 12 on the wall surface of the partition box 11, so that the shafts of the spring inside the screen cylinder 15 can be cleaned by opening the box door 12 and adding springs to the inside of the box 8 with aid of the hopper 9 is facilitated by providing the hopper 9 on the top of the box 8, the end of the rotary shaft 6 being rotatably connected to the inside of the rolling box 5 by providing a rolling box 5 inside the box 8 and then the first rolling roll 7 and the second rolling roller 10 are set on the wall of the rotary shaft 6 so that the springs are rolled by the teeth of the first rolling roller 7 and the second rolling roller 10 when the first rolling roller 7 and the second rolling roller 10 rotate, with the inner wall of the drive wheel 20 is fixed to the wall of the drive gear 19, the inner wall of the drive gear 19 and the inner wall of the Ant drive wheel 20 are rotatably connected to the wall of the box 8 by means of a rotary shaft, and the teeth of the drive gear 19 mesh with the teeth of the drive gear 16, so that when the drive gear 19 rotates, the drive gear 16 is rotated, with the Drive gear 19 is rotated when starting the drive motor 18 when the runner of the drive motor 18 and the drive wheel 20 are connected by the belt 17.

1. 1. Die Oberseite des Verbindungsrohrs verläuft durch die Bodenfläche der Befestigungsplatte und des Kastens, wobei die Unterseite des Verbindungsrohrs durch die Oberseite des Trennkastens verläuft, so dass die Federn im Inneren des Kastens in das Innere des Trennkastens gelangen, wobei die Oberseite des Befestigungsrings an der inneren Bodenfläche des Trennkastens befestigt ist, die Bodenfläche des Befestigungsrings an der Oberseite des Siebzylinders eingerastet ist, so dass die Federn in das Innere des Siebzylinders fallen, wobei der Eingangsrohr des Saugvertilators durch die Seitenwandfläche des Trennkastens verläuft und die Federfasern im Inneren des Siebzylinders beim Aktivieren des Saugvertilators abgesaugt und gesammelt werden, wodurch die Verwendung von Abfallfedern realisiert wird, wobei die Absaugung der Federfasern aus dem Siebzylinder durch den Saugvertilator einen vorempfindlichen Rückstand im Inneren des Siebzylinders hinterlässt, wobei die Kastentür auf der Wandfläche des Trennkastens gesetzt wird, so dass die Schafte der Feder im Inneren des Siebzylinders durch Öffnen der Kastentür gereinigt werden können.
2. 2. Das Hinzufügen von Federn in das Innere des Kastens wird mit Hilfe des Fülltrichters durch das Vorsehen des Fülltrichters auf der Oberseite des Kastens erleichtert, wobei das Ende der Drehwelle mit dem Inneren des Walzbehälters durch das Vorsehen eines Walzbehälters im Inneren des Kastens drehbar verbunden ist und dann die erste Walzrolle und die zweite Walzrolle auf der Wand der Drehwelle eingestellt werden, so dass die Federn durch die Zähne der ersten Walzrolle und der zweiten Walzrolle gerollt werden, wenn die erste Walzrolle und die zweite Walzrolle sich drehen, wobei die Innenwand des Antriebsrads an der Wand des Antriebszahnrads befestigt ist, wobei die Innenwand des Antriebszahnrads und die Innenwand des Antriebsrads drehbar mit der Wand des Kastens mittels einer Drehwelle verbunden sind und die Zähne des Antriebszahnrads mit den Zähnen des Antriebszahnrads in Eingriff stehen, so dass, wenn sich das Antriebszahnrad dreht, wird das Antriebszahnrad in Drehung versetzt, wobei das Antriebszahnrad in Drehung beim Starten des Antriebsmotors versetzt wird, wenn der Läufer des Antriebsmotors und das Antriebsrad durch den Riemen verbunden sind.

The advantages of the present invention are:

1. 1. The top of the connecting pipe passes through the bottom surface of the mounting plate and box, with the bottom of the connecting pipe passing through the top of the separating box, so that the springs inside the box enter the inside of the separating box, with the top of the mounting ring on the inner bottom surface of the separating box, the bottom surface of the fixing ring is snapped onto the top of the screen cylinder so that the springs fall inside the screen cylinder, the entrance tube of the suction fan passes through the side wall surface of the separating box and the spring fibers inside the screen cylinder when activated of the suction fan are sucked and collected, thus realizing the use of waste feathers, the suction of the feather fibers from the screen cylinder by the suction fan leaves a pre-sensitive residue inside the screen cylinder, the box door on the wall surface of the Separation box is set so that the shafts of the spring can be cleaned inside the screen cylinder by opening the box door.
2. 2. Adding springs to the inside of the box is facilitated with the help of the hopper by providing the hopper on the top of the box, with the end of the rotating shaft being rotatably connected to the inside of the rolling box by providing a rolling box inside the box and then the first roller and the second roller are adjusted on the wall of the rotary shaft so that the springs are rolled by the teeth of the first roller and the second roller when the first roller and the second roller rotate, with the inner wall of the drive wheel fixed to the wall of the drive gear, the inner wall of the drive gear and the inner wall of the drive wheel being rotatably connected to the wall of the box by means of a rotary shaft, and the teeth of the drive gear mesh with the teeth of the drive gear so that when the drive gear rotates rotates, the drive gear is set in rotation, where d The drive gear is rotated when the drive motor is started when the rotor of the drive motor and the drive wheel are connected by the belt.

The circuits, electronic components and modules involved are state of the art and readily implementable by technical personnel, and the invention does not relate to improvements in the software and methods.

Reference List

1

base

2

supporting leg

3

connecting pipe

4

mounting plate

5

rolling tank

6

rotary shaft

7

first rolling roll

8th

Crate

9

hopper

10

second roller

11

separation box

12

box door

13

suction fan

14

mounting ring

15

screen cylinder

16

drive gear

17

belt

18

drive motor

19

drive gear

20

drive wheel

21

observation window

Claims (8)

A three-dimensional electrostatic flocking device for poultry feather waste, comprising support legs (2), rotating shafts (6), first roller (7), a box (8), a hopper (9), a second roller (10), drive gears (16), a drive motor ( 18), a drive wheel (20) and a disconnect mechanism; the separating mechanism comprising a connecting pipe (3), a separating box (11), a suction fan (13), a mounting ring (14) and a screen cylinder (15), the top of the connecting pipe (3) being fixedly connected to a mounting plate (4) and connected to the bottom surface of the box (8), the bottom of the connection pipe (3) passes through the top of the partition box (11), and the bottom surface of the partition box (11) is firmly connected to the top of the base (1) with the wall of partition box (11) is hinged to the wall of the partition box (12) by means of a hinge, the wall of the partition box (12) is provided with an observation window (21), the top of the fastening ring (14) on the inner bottom surface of the partition box (11) fixed with the bottom surface of the fixing ring (14) clamped to the top of the screen cylinder (15), the intake pipe of the suction fan (13) passes through the side wall surface of the separating box (11) with the base of the suction fan (13) on the top of the base (1) is fixed. Three-dimensional electrostatic flocking device for poultry feather waste claim 1 , characterized in that the bottom of the support leg (2) is fixed to the top corner of the base (1), the top of the support leg (2) is fixed to the bottom corner of a mounting plate (4) and the top of the mounting plate (4) fixed to the bottom surface of the box (8). Three-dimensional electrostatic flocking device for poultry feather waste claim 1 or 2 , characterized in that the bottom of the hopper (9) is fixed to the top of the box (8), a rolling container (5) being provided inside the box (8). Three-dimensional electrostatic flocking device for poultry feather waste according to any one of the preceding claims, characterized in that the end of the rotating shaft (6) is rotatably connected to the inner wall of the rolling container (5), the outer surface of the rotating shaft (6) being fixed to the inner part of the first rolling roller (7) and the second roller (10), the teeth of the first roller (7) and the second roller (10) mesh with each other. A three-dimensional electrostatic flocking device for poultry feather waste according to any one of the preceding claims, characterized in that one end of the rotary shaft (6) is fixedly connected to the inside of the driving gear (16). A three-dimensional electrostatic flocking device for poultry feather waste according to any one of the preceding claims, characterized in that the inner wall of the drive wheel (20) is fixed to the wall of the drive gear (19), the inner wall of the drive gear (19) and the inner wall of the drive wheel (20) being rotatable are connected to the wall of the box (8) by means of a rotating shaft and the teeth of the driving gear (19) mesh with the teeth of the driving gear (16). Three-dimensional electrostatic flocking device for poultry feather waste according to one of the preceding claims, characterized in that the base of the drive motor (18) is firmly connected to the top of the base (1), the rotor of the drive motor (18) and the drive wheel (20) being connected by means of a Belt (17) are connected. A three-dimensional electrostatic flocking device for poultry feather waste according to any one of the preceding claims, characterized in that the number of drive gears (16) is two, the two drive gears (16) being symmetrically arranged along the vertical center line of the box (8).

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