WO2023272765A1

WO2023272765A1 - Three-dimensional electrostatic flocking device for waste poultry feathers

Info

Publication number: WO2023272765A1
Application number: PCT/CN2021/104962
Authority: WO
Inventors: 宋菲燕
Original assignee: 苏州玛凯新材料科技有限公司
Priority date: 2021-07-02
Filing date: 2021-07-07
Publication date: 2023-01-05
Also published as: LU502610B1

Abstract

The present application discloses a three-dimensional electrostatic flocking device for waste poultry feathers, comprising a transmission gear, a transmission wheel, and an observation window. In the present application, the top end of a connecting pipe penetrates through and is connected to the bottom surfaces of a fixing plate and a box, and the bottom end of the connecting pipe penetrates through and is connected to the top surface of a separation box, so that feathers inside the box enter into the separation box; the top surface of a fixing ring is fixedly connected to the inner bottom surface of the separation box, and the bottom surface of the fixing ring is clamped and connected to the top end of a screening cylinder, so that the feathers fall into the screening cylinder; an input pipe of an air extractor penetrates through and is connected to the surface of the sidewall of the separation box, when the air extractor is started, feather fibers inside the screening cylinder are drawn out, and the feather fibers drawn out are collected, so as to achieve utilization of waste feathers; after the air extractor draws out the feather fibers in the screening cylinder, rachises are left inside the screening cylinder; a box door is provided on the wall surface of the separation box, and the box door can be opened to clean the rachises inside the screening cylinder.

Description

A three-dimensional electrostatic flocking device for discarded poultry feathers

technical field

The application relates to the technical field of feather separation, in particular to a three-dimensional electrostatic flocking device for discarded poultry feathers.

Background technique

Agricultural large-scale poultry farming produces large quantities of feathers. At present, the comprehensive utilization rate and utilization value of discarded feather resources at home and abroad are not high. Except for the small proportion of down that is used for textile and garment filling materials, only about 10% to 20% of feathers are processed into feather protein powder for use. Feed for livestock and poultry, but most of the feathers are landfilled and incinerated, which not only has a low utilization rate, but also wastes resources, which poses serious challenges to human health and the ecological environment.

High-performance feather fibers with a multi-level structure are effectively separated from the discarded poultry feathers produced in existing agriculture, the original characteristics of the feather fibers are retained, and the resource utilization of discarded feathers is realized. Therefore, in view of the above problems, a three-dimensional electrostatic flocking device for discarded poultry feathers is proposed.

technical solution

In this embodiment, a three-dimensional electrostatic flocking device for discarded poultry feathers is provided to solve the separation problem of feather production in the prior art.

According to one aspect of the present application, there is provided a three-dimensional electrostatic flocking device for discarded poultry feathers, including a support leg, a rotating shaft, a first roller, a box, a hopper, a second roller, a transmission gear, and a drive motor , transmission wheel and separation mechanism;

The separation mechanism includes a connecting pipe, a separation box, an exhaust fan, a fixing ring and a screening cylinder. The top end of the connecting pipe is fixedly connected to the fixing plate and the bottom surface of the box, and the bottom end of the connecting pipe runs through the separation box. The top surface of the separation box, the bottom surface of the separation box is fixedly connected to the top surface of the base, the wall surface of the separation box is hinged to connect the wall surface of the box door through the hinge, and the wall surface of the box door is provided with an observation window. The top surface of the fixed ring is fixedly connected to the inner bottom surface of the separation box, the bottom surface of the fixed ring is engaged and connected to the top of the screening cylinder, the input pipe of the exhaust fan runs through and connects to the side wall surface of the separation box, the The base of the exhaust fan is fixedly connected to the top surface of the base.

Further, the bottom ends of the supporting legs are fixedly connected to the corners of the top surface of the base, the top ends of the supporting legs are fixedly connected to the corners of the bottom surface of the fixing plate, and the top surface of the fixing plate is fixedly connected to the bottom surface of the box.

Further, the bottom end of the hopper is fixedly connected to the top surface of the box, and a rolling chamber is arranged inside the box.

Further, the end of the rotating shaft is rotatably connected to the inner wall of the rolling chamber, and the outer wall surface of the rotating shaft is fixedly connected to the inside of the first rolling roll and the second rolling roll, and the first rolling roll and the second rolling roll tooth surface meshing connection.

Further, the end of the rotating shaft is fixedly connected to the inside of the transmission gear.

Further, the inner wall of the transmission wheel is fixedly connected to the wall surface of the transmission gear, and the inner walls of the transmission gear and the transmission wheel are both connected to the wall surface of the box by rotating shafts, and the tooth surface of the transmission gear meshes with the tooth surface of the transmission gear.

Further, the base of the driving motor is fixedly connected to the top surface of the base, and the running wheel and the transmission wheel of the driving motor are connected through a belt transmission.

Further, the number of the transmission gears is two, and the two transmission gears are arranged symmetrically along the vertical centerline of the case.

Beneficial effect

Through the above embodiments of the present application, the separation mechanism is adopted to solve the separation problem of the three-dimensional electrostatic flocking equipment for waste poultry feathers, and achieve the separation effect of the three-dimensional electrostatic flocking equipment for waste poultry feathers.

Description of drawings

In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present application. Those skilled in the art can also obtain other drawings based on these drawings without any creative effort.

Fig. 1 is a three-dimensional schematic diagram of an embodiment of the present application;

FIG. 2 is a schematic overall cross-sectional view of an embodiment of the present application;

FIG. 3 is a schematic cross-sectional view of an embodiment of the present application.

In the figure: 1. Base, 2. Supporting legs, 3. Connecting pipe, 4. Fixed plate, 5. Rolling chamber, 6. Rotating shaft, 7. First rolling roller, 8. Box body, 9. Feeding hopper , 10, the second roller, 11, the separation box, 12, the box door, 13, the exhaust fan, 14, the fixed ring, 15, the screening cylinder, 16, the transmission gear, 17, the belt, 18, the driving motor, 19, transmission gear, 20, transmission wheel, 21, observation window.

Embodiments of the present invention

In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiment of the application will be clearly and completely described below in conjunction with the accompanying drawings in the embodiment of the application. Obviously, the described embodiment is only It is an embodiment of a part of the application, but not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by persons of ordinary skill in the art without creative efforts shall fall within the scope of protection of this application.

It should be noted that the terms "first" and "second" in the description and claims of the present application and the above drawings are used to distinguish similar objects, but not necessarily used to describe a specific sequence or sequence. It should be understood that the data so used may be interchanged under appropriate circumstances for the embodiments of the application described herein. Furthermore, the terms "comprising" and "having", as well as any variations thereof, are intended to cover a non-exclusive inclusion, for example, a process, method, system, product or device comprising a sequence of steps or elements is not necessarily limited to the expressly listed instead, may include other steps or elements not explicitly listed or inherent to the process, method, product or apparatus.

In this application, the terms "upper", "lower", "left", "right", "front", "rear", "top", "bottom", "inner", "outer", "middle", The orientations or positional relationships indicated by "vertical", "horizontal", "horizontal", and "longitudinal" are based on the orientations or positional relationships shown in the drawings. These terms are mainly used to better describe the present application and its embodiments, and are not used to limit that the indicated devices, elements or components must have a specific orientation, or be constructed and operated in a specific orientation.

Moreover, some of the above terms may be used to indicate other meanings besides orientation or positional relationship, for example, the term "upper" may also be used to indicate a certain attachment relationship or connection relationship in some cases. Those skilled in the art can understand the specific meanings of these terms in this application according to specific situations.

Furthermore, the terms "installed", "disposed", "provided", "connected", "connected", "socketed" are to be interpreted broadly. For example, it may be a fixed connection, a detachable connection, or an integral structure; it may be a mechanical connection or an electrical connection; it may be a direct connection or an indirect connection through an intermediary; internal connectivity. Those of ordinary skill in the art can understand the specific meanings of the above terms in this application according to specific situations.

It should be noted that, in the case of no conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and embodiments.

The cleaning device for three-dimensional electrostatic flocking equipment for discarded poultry feathers in this embodiment can be used for the cleaning of feather production. Equipment, the three-dimensional electrostatic flocking equipment for waste poultry feathers with a separation structure in this embodiment can be used to clean the feather production of the cleaning device.

A feather cleaning device, comprising a box body, a feeding tube is arranged on the box body, an ultraviolet lamp tube is installed in the feeding tube, a dust plate is arranged at the bottom of the feeding tube, the dust plate is a funnel-shaped structure, and multiple Group of dust holes, a dust collection chamber is set under the dust plate, a cleaning port is set on the dust collection chamber, and the feathers pass through the feeding pipe When the machine enters the box, part of the dust in the feathers can be collected into the dust collection chamber through the set dust plate to improve the cleaning effect of the feathers; a vertical partition is set at the bottom of the box to divide the box into a cleaning room and a spraying room. Room, the box body is provided with a liquid injection pipe on the side of the cleaning chamber, and a spray pipe is provided above the spray chamber, and the spray pipe is equipped with multiple groups of nozzles.

The hot air mechanism includes a hot air blower and an air pipe. The hot air blower is set on the feeding pipe, and the air pipe is set in the feeding pipe to connect with the hot air blower. There are multiple groups of air outlets on the air pipe, and the feathers in the feeding pipe are irradiated by the ultraviolet lamp. For sterilization, the hot air blower blows the feathers through the air outlet on the air pipe, so that the feathers are more uniformly irradiated by the ultraviolet lamp, and at the same time, the hot air sterilizes the feathers at high temperature; a protective cover is installed on the ultraviolet lamp to avoid partial feathers It collides with the ultraviolet lamp tube with impurities to improve the service life of the ultraviolet lamp tube.

The stirring mechanism includes a rotating motor and a rotating shaft. The rotating motor is arranged at the lower end of the cleaning chamber. Fully mixed with water for cleaning; when working, continuously inject cleaning water added with cleaning solution and sterilizing solution into the cleaning room through the liquid injection pipe, and clean and sterilize the feathers entering the cleaning room. When the water level in the cleaning room exceeds the partition At the upper end, the cleaning water will carry the feathers into the spray chamber; the spray chamber is provided with an inclined filter plate under the spray pipe, the higher end of the filter plate is connected to the upper end of the partition plate, and the lower end extends to the inner wall of the box. There are water holes evenly distributed on the filter plate, the box body is provided with a discharge port at the lower end of the partition, and a water baffle is installed at the discharge port, the feathers are separated from the water on the filter plate, and the spray pipe is connected to the water pump Spray clean water through the nozzle to clean the feathers on the filter plate for the second time, wash away the cleaning liquid and sterilizing liquid remaining on the feathers and store them at the bottom of the spray chamber through the water holes on the filter plate, and the feathers are in the filter plate The plate slides down to the outlet for collection, and the water baffle It plays the role of water isolation; the box body is equipped with a sewage pipe at the bottom of the spray room, and a control valve is installed on the sewage pipe, and the water at the bottom of the spray room can be discharged through the set sewage pipe.

Of course, this embodiment can also be used to separate three-dimensional electrostatic flocking equipment for waste poultry feathers of other structures. No need to go into details here, the following is an introduction to the separation mechanism of the three-dimensional electrostatic flocking equipment for waste poultry feathers with good separation effect in the embodiment of the present application.

Please refer to Figures 1-3, a three-dimensional electrostatic flocking equipment for discarded poultry feathers, including support legs 2, rotating shaft 6, first roller 7, box 8, hopper 9, second roller 10 , transmission gear 16, drive motor 18, transmission wheel 20 and separation mechanism;

Described separation mechanism comprises connection pipe 3, separation box body 11, exhaust fan 13, fixed ring 14 and screening drum 15, and the top of described connection pipe 3 is fixedly connected the bottom surface of fixed plate 4 and casing 8, and described connection pipe The bottom end of 3 runs through and connects the top surface of the separation box 11, the bottom surface of the separation box 11 is fixedly connected to the top surface of the base 1, and the wall of the separation box 11 is connected to the box door 12 by hinges. The wall surface of the box body door 12 is provided with an observation window 21, the top surface of the fixed ring 14 is fixedly connected to the inner bottom surface of the separation box 11, and the bottom surface of the fixed ring 14 is engaged with the top of the screening cylinder 15 The input pipe of the exhaust fan 13 runs through and connects the side wall surface of the separation box 11, the base of the exhaust fan 13 is fixedly connected to the top surface of the base 1, and the top of the connecting pipe 3 is connected to the fixed plate 4 and the box. The bottom surface of the body 8, the bottom end of the connecting pipe 3 runs through the top surface of the separation box 11, so that the feathers inside the box 8 enter the interior of the separation box 11, and the top surface of the fixing ring 14 is fixedly connected and separated. The inner bottom surface of the box body 11 is engaged with the bottom surface of the fixed ring 14 and connected to the top of the screening cylinder 15, so that the feathers fall into the inside of the screening cylinder 15, and the input pipe of the exhaust fan 13 is penetrated and connected to the top of the separation box body 11. On the side wall surface, when the exhaust fan 13 is started, the feather fibers inside the screening cylinder 15 are extracted, and the extracted feather fibers are collected, so as to realize the utilization of discarded feathers. When the exhaust fan 13 removes the feather fibers of the screening cylinder 15 When extracting, the inside of the screening cylinder 15 is left with a premonition. By setting the cabinet door 12 on the wall surface of the separation cabinet 11, the feather stem inside the screening cylinder 15 can be cleaned by opening the cabinet door 12;

The bottom end of the support leg 2 is fixedly connected to the corner of the top surface of the base 1, the top of the support leg 2 is fixed to the corner of the bottom surface of the fixed plate 4, and the top surface of the fixed plate 4 is fixedly connected to the top of the box body 8. Bottom surface, the bottom end of the hopper 9 is fixedly connected to the top surface of the box body 8, the inside of the box body 8 is provided with a rolling warehouse 5, and the hopper 9 is set on the top surface of the box body 8, thereby passing through the hopper 9 It is convenient to add feathers to the inside of the box body 8, the end of the rotating shaft 6 is rotatably connected to the inner wall of the rolling chamber 5, and the outer wall surface of the rotating shaft 6 is fixedly connected to the inside of the first rolling roller 7 and the second rolling roller 10 , the first rolling rolls 7 and 10. The meshing connection of the tooth surface, by opening the rolling chamber 5 inside the box body 8, the end of the rotating shaft 6 is rotated to connect the inside of the rolling chamber 5, and then the first rolling roller 7 and the second rolling roller are set on the wall of the rotating shaft 6 Two rolling rolls 10, when the first rolling roll 7 and the second rolling roll 10 rotate, thereby rolling feathers through the tooth surfaces of the first rolling roll 7 and the second rolling roll 10, the end of the rotating shaft 6 Fixedly connected to the inside of the transmission gear 16, the inner wall of the transmission wheel 20 is fixedly connected to the wall of the transmission gear 19, and the inner walls of the transmission gear 19 and the transmission wheel 20 are connected to the wall of the casing 8 by rotating shafts, and the transmission gear 19 The tooth surface meshing connection transmission gear 16 tooth surface, by the wall surface of transmission gear 19 is fixedly connected transmission wheel 20, the wall surface of transmission wheel 20 and transmission gear 19 is connected the wall surface of casing 8 by rotating shaft rotation, then transmission gear 19 The tooth surface meshing connection of the transmission gear 16, when the transmission gear 19 rotates, thereby driving the transmission gear 16 to rotate, by connecting the runner of the drive motor 18 and the transmission wheel 20 through the belt 17, when the drive motor 18 is started, thereby Drive the transmission gear 19 to rotate, the base of the drive motor 18 is fixedly connected to the top surface of the base 1, the runner of the drive motor 18 and the transmission wheel 20 are connected by a belt 17 transmission, and the number of the transmission gear 16 is two and two transmission gears 16 are arranged symmetrically along the vertical center line of the box body 8 .

When the application is in use, the application connects the bottom surface of the fixed plate 4 and the box body 8 through the top end of the connecting pipe 3, and the bottom surface of the connecting pipe 3 penetrates and connects the top surface of the separation box body 11, so that the top surface of the box body 8 The feathers in the interior enter the inside of the separation box 11, and the top surface of the fixing ring 14 is fixedly connected to the inner bottom surface of the separation box 11, and the bottom surface of the fixing ring 14 is snapped and connected to the top of the screening cylinder 15, so that the feathers fall on the The inside of the screening cylinder 15 is connected to the side wall surface of the separation box 11 by the input pipe of the exhaust fan 13, when the exhaust fan 13 is started, the feather fibers inside the screening cylinder 15 are extracted, and the extracted feather fibers are extracted. Collect, thereby realize the utilization to discarded feather, when exhaust fan 13 extracts the feather fiber of screening cylinder 15, make screening cylinder 15 inside residual foreboding, by setting box door 12 on the wall surface of separation box body 11, open box The body door 12 can clean up the feather stems inside the screening cylinder 15. By setting the feeding hopper 9 on the top surface of the casing 8, it is convenient to add feathers to the inside of the casing 8 through the feeding hopper 9. The inside is provided with a rolling chamber 5, and the end of the rotating shaft 6 is rotated to connect the inside of the rolling chamber 5, and then the first rolling roller 7 and the second rolling roller 10 are set on the wall of the rotating shaft 6, when the first rolling roller 7 and When the second rolling roller 10 rotates, the feathers are rolled by the tooth surfaces of the first rolling roller 7 and the second rolling roller 10, and the transmission wheel 20 and the transmission gear are connected by the wall surface of the transmission gear 19 fixedly connected to the transmission wheel 20. The wall surface of 19 connects the wall surface of casing 8 through rotating shaft rotation, and then the tooth surface of transmission gear 19 is meshed with the tooth surface of connection transmission gear 16, so that transmission gear 16 is driven to rotate when transmission gear 19 rotates, and the rotation of driving motor 18 The wheel and the transmission wheel 20 are connected by a belt 17 transmission, so that the transmission gear 19 is driven to rotate when the drive motor 18 is started.

The benefits of this application are:

1. By connecting the top of the connecting pipe through the bottom surface of the fixed plate and the box body, the bottom end of the connecting pipe penetrates through the top surface of the separation box body, so that the feathers inside the box body enter the interior of the separation box body. The top surface of the fixed ring is fixedly connected to the inner bottom surface of the separation box, and the bottom surface of the fixed ring is snapped and connected to the top of the screening cylinder, so that the feathers fall into the inside of the screening cylinder, and the input pipe of the exhaust fan is connected to the separation box. The side wall surface of the body, when the exhaust fan is activated, the feather fibers inside the screening cylinder are drawn out, and the extracted feather fibers are collected, so as to realize the utilization of waste feathers, when the exhaust fan extracts the feather fibers from the screening cylinder , so that there is residual feeling inside the screening cylinder, by setting the box door on the wall of the separation box, opening the box door can clean the feather stem inside the screening cylinder.

2. By setting a feeding hopper on the top surface of the box, it is convenient to add feathers to the inside of the box through the feeding hopper, and by setting up a rolling chamber inside the box, the end of the rotating shaft is rotated and connected to the inside of the rolling chamber , and then set the first rolling roller and the second rolling roller on the wall of the rotating shaft, when the first rolling roller and the second rolling roller rotate, the feathers are rolled by the tooth surface of the first rolling roller and the second rolling roller , by fixing the wall surface of the transmission gear to the transmission wheel, rotating the transmission wheel and the wall surface of the transmission gear through the rotating shaft to connect the wall surface of the box, and then meshing the tooth surface of the transmission gear to connect the tooth surface of the transmission gear, when the transmission gear rotates. The transmission gear is driven to rotate, and the driving motor is driven to rotate when the driving motor is started by connecting the running wheel of the driving motor with the transmission wheel through a belt transmission.

The circuits, electronic components and modules involved are all existing technologies, and those skilled in the art can fully realize them. Needless to say, the protection content of this application does not involve the improvement of software and methods.

The above descriptions are only preferred embodiments of the present application, and are not intended to limit the present application. For those skilled in the art, there may be various modifications and changes in the present application. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of this application shall be included within the protection scope of this application.

Claims

A three-dimensional electrostatic flocking device for discarded poultry feathers, characterized in that it includes a support leg (2), a rotating shaft (6), a first roller (7), a box (8), a hopper (9), The second roller (10), transmission gear (16), drive motor (18), transmission wheel (20) and separation mechanism;

The separation mechanism includes a connecting pipe (3), a separation box (11), an exhaust fan (13), a fixing ring (14) and a screening cylinder (15), and the top end of the connecting pipe (3) is fixedly connected to a fixing plate (4) and the bottom surface of the box (8), the bottom end of the connecting pipe (3) runs through the top surface of the separation box (11), and the bottom surface of the separation box (11) is fixedly connected to the base (1 ), the wall of the separation box (11) is hinged to the wall of the box door (12) through a hinge, and the wall of the box door (12) is provided with an observation window (21), the The top surface of the fixed ring (14) is fixedly connected to the inner bottom surface of the separation box (11), the bottom surface of the fixed ring (14) is engaged with the top of the screening cylinder (15), and the input of the exhaust fan (13) The pipe runs through and connects to the surface of the side wall of the separation box (11), and the base of the exhaust fan (13) is fixedly connected to the top surface of the base (1).
A three-dimensional electrostatic flocking device for discarded poultry feathers according to claim 1, characterized in that: the bottom end of the support leg (2) is fixedly connected to the corner of the top surface of the base (1), and the support The top of the leg (2) is fixedly connected to the corner of the bottom surface of the fixed plate (4), and the top surface of the fixed plate (4) is fixedly connected to the bottom surface of the box body (8).
A three-dimensional electrostatic flocking device for discarded poultry feathers according to claim 1, characterized in that: the bottom end of the hopper (9) is fixedly connected to the top surface of the box (8), and the box ( 8) The rolling chamber (5) is set inside.
A three-dimensional electrostatic flocking device for discarded poultry feathers according to claim 1, characterized in that: the end of the rotating shaft (6) is rotatably connected to the inner wall of the rolling bin (5), and the rotating shaft ( 6) The outer wall surface is fixedly connected to the inside of the first rolling roll (7) and the second rolling roll (10), and the tooth surfaces of the first rolling roll (7) and the second rolling roll (10) are meshingly connected.
The three-dimensional electrostatic flocking device for discarded poultry feathers according to claim 1, characterized in that: the end of the rotating shaft (6) is fixedly connected to the inside of the transmission gear (16).
A three-dimensional electrostatic flocking device for discarded poultry feathers according to claim 1, characterized in that: the inner wall of the transmission wheel (20) is fixedly connected to the wall surface of the transmission gear (19), and the transmission gear (19) and the inner wall of the transmission wheel (20) are connected to the wall surface of the box body (8) through the rotating shaft, and the tooth surface of the transmission gear (19) is meshed with the tooth surface of the transmission gear (16).
A three-dimensional electrostatic flocking device for discarded poultry feathers according to claim 1, characterized in that: the base of the drive motor (18) is fixedly connected to the top surface of the base (1), and the drive motor (18) ) runner and transmission wheel (20) are connected by belt (17) transmission.
A three-dimensional electrostatic flocking device for discarded poultry feathers according to claim 1, characterized in that: the number of the transmission gears (16) is two, and the two transmission gears (16) are arranged along the box The body (8) is symmetrically arranged vertically to the center line.