DE202015009285U1 - battery mold - Google Patents

Abstract

Batterieschalung for the manufacture of components, in particular precast concrete parts, with a support frame (2) with spaced support sections (3) and at least one support means (4) in the at least one, preferably two shuttering devices (5) movable, preferably slidably received, and at least two support devices (6) between which the formwork devices (5) can be clamped, characterized in that the formwork devices (5) can be suspended from above into the support device (4), so that they can be suspended in a concreting position between the support sections (3 ) are spaced from the ground and the battery mold (1) in addition a lifting device (7) with the at least one of the formwork devices (5) from the lowered concreting position in a raised transport position can be transferred, in which the formwork device (5) via a in the concreting be located formwork direction (5) in a direction substantially perpendicular to the lifting direction (X) is conveyed.

Description

The present invention relates to a battery mold for the production of components, in particular precast concrete parts, with a support frame with spaced support sections and at least one support device in which at least one, preferably two shuttering devices are movably, preferably slidably received, and at least two support means, between which the formwork devices are clamped.

Furthermore, the present invention relates to an arrangement of a foundation and at least one battery mold according to the invention.

With a conventional battery mold precast concrete z. B. for buildings are made quickly and inexpensively. Such a battery mold is z. B. built in a hall and is operated stationary. The battery formwork can be used for example for the production of precast concrete elements for prefabricated buildings. The formwork devices form the molds for the prefabricated concrete parts to be produced and consist mostly of two opposing walls spaced apart, between which a cavity for receiving the concrete is formed. The distance between the walls is formed by lateral formwork elements, which laterally delimit the cavity and at the same time can determine the lateral contour of the precast concrete part. Such formwork devices are also referred to as bulkhead walls.

The formwork facilities are slidably mounted on rails on the hall floor. During the manufacturing process, the side-by-side formwork devices are clamped between the two support devices. Subsequently, the filling of the concrete takes place in the formwork facilities where the concrete hardens. To remove the cured precast concrete parts, the voltage between the support devices is released and removed the formwork facilities with the precast concrete parts of the battery formwork. For this purpose, the formwork devices are usually pushed horizontally in the longitudinal direction of the battery mold and removed the precast concrete part of the now open shuttering device. The moving of the formwork elements out of or into the battery mold takes place using a hall crane. The demoulded from the formwork elements precast concrete parts are up to the collection by z. B. a truck usually stored in front of the battery mold.

Since the shuttering elements and the precast concrete parts are stored in front of the battery mold until they are picked up, they require a lot of space. In addition, the operation and installation of a well-known battery formwork at the operating site requires extensive structural requirements. Thus, a sufficiently load-bearing and level hall floor must be available for the installation of the rails on the hall floor. Furthermore, a hall crane with sufficient capacity is required. The precast concrete elements are quite heavy with about 2-3 tons and thus require a sufficiently large crane.

It is an object of the present invention to provide a battery mold, which is more compact and at the same time universally applicable compared to conventional battery molds.

This object is achieved by the battery mold described above, wherein the formwork devices are suspended from above in the support means, so that they are spaced in the suspended state in a concreting position between the support sections from the ground, and the battery mold additionally comprises a lifting device, with the at least one the formwork devices can be transferred from the lowered concreting position into a raised transport position, in which the formwork device can be conveyed in a direction substantially perpendicular to the lifting direction via a formwork device located in the concreting position.

The battery mold according to the invention has several advantages over conventional battery molds. Due to the fact that the battery mold now has its own lifting device, it no longer requires a hall crane. The battery formwork can now be operated independently of the hall crane, so that the structural requirements are set down to the site. By the possibility of lifting the formwork elements with the lifting device on other formwork elements, it is possible to reduce the logistics for operating the battery mold and the resulting space requirements. The formwork elements can now be positioned next to each other with the lifting device next to the battery formwork or lifted directly from above into the truck.

By hanging the formwork elements, the requirements for the site can be additionally reduced, since a laying of rails as in a conventional battery mold is no longer necessary. There are thus no major demands on the ground. In addition, no continuous paved floor, z. B. concrete, necessary. For example, the support sections can open Point foundations stand. Furthermore, the cleaning is facilitated because of the shuttering elements unintentionally leaking concrete can no longer pollute rails or the like. At the same time, this also prevents functional and operational disturbances due to contamination.

Due to the advantages mentioned above, the battery mold according to the invention is particularly suitable for remote areas with relatively poor or rudimentary structural conditions for industrial plants. Since the lifting device is part of the battery mold, the system can be operated autonomously. A possible place of use of the battery mold according to the invention can, for. As the construction of houses in the third world or in crisis areas. Are also conceivable refugee camp o. Ä. For this purpose, the battery mold according to the invention can be transported to the place of use and constructed. For operation, essentially only a solid substrate, electricity, water and cement is required. Since the battery formwork can be operated autonomously and can be set up virtually anywhere, the possible location is almost unlimited. It can be produced quickly and inexpensively there housing where it is needed.

It may be favorable if the lifting device is movable on at least one guiding device, preferably running rail, preferably two guide devices spaced apart from one another, preferably running rails in a clamping direction of the formwork devices. Such guide devices can be easily integrated into the battery mold and allow the construction of a stable and compact guide for the lifting device. Also, the formwork facilities can be very easy to promote with such leadership institutions.

If the guide device for the lifting device is arranged above the carrying device, preferably parallel thereto, the battery casing can be made even more compact.

Furthermore, it may be advantageous if the guide device for the lifting device projects beyond the support frame at least on one side, so that the formwork devices can be conveyed next to the support frame. As a result, the space requirement can be reduced even further. In particular, the formwork device or the precast concrete parts can be positioned close to each other and next to the battery mold for later collection.

In an advantageous further development of the invention, a bearing device for the components produced in the battery mold with the lifting device and / or a loading place, preferably for loading lorries, may be provided under the guide device projecting beyond the support frame. The storage facility may, for. B. be a frame for receiving the precast concrete parts, as it comes with the use of so-called Innenlader truck used.

In addition, it may prove to be advantageous if the guide device connects at least two battery molds arranged next to one another, since the space requirement can be reduced even further. In addition, the productivity can be further increased because, while in a battery mold precast concrete parts are turned off, at the same time in the other battery mold additional precast concrete parts can be made. In addition, the storage space between the battery molds of both battery molds can be used alternately or with a time delay. The number of storage bins and thus their space requirements can be further reduced.

It may also be favorable if the battery molds are spaced apart from one another, the space between the battery molds is bridged by the guide device and / or a storage device for the components produced in the battery molds and moved with the lifting device and / or a loading place preferably between the battery molds Loading of trucks is provided. With such an arrangement, the space requirement can be further reduced.

It can also be advantageous if the battery formwork is modular and can be dismantled, so that each modular component can be transported in a standard 20-foot or 40-foot container. By such a construction, the transport and the structure of the battery mold can be further simplified. The battery mold can thereby even faster to the place of use, such. B. refugee camps are brought and used. With such a modular design, it must be ensured that the individual components do not become too large and bulky. They should be sized so that comparatively simple hoist such. B. a simple mobile crane is sufficient for installation. If the essential elements of the support frame stand with the guide means, the further assembly can optionally take place with the lifting device of the battery formwork itself. This also reduces the requirements for the technical equipment at the site.

If the battery mold has at least one weighting device with a cavity, which can preferably be filled with sand, water and / or concrete, the stability and stability of the battery mold can be further increased. The filling can be adapted to the respective circumstances be adjusted. In desert areas z. As a filling with sand be beneficial. In this way, the size and weight of the parts to be transported can be reduced just in terms of the use of containers for transport.

It may also be favorable if the summoning device can be emptied and / or removed. As a result, the degradation of the battery mold as well as the transport can be further simplified. This may be advantageous in view of frequent reuse or frequent relocation of the battery mold.

If the formwork device is attached at its upper end to the support means, the formwork device can be easily hung and aligns independently in the vertical. Also, the battery formwork can be made even more compact.

In an advantageous further development of the invention, the supporting devices and formwork devices in the concreting position can be connected to one another at least by a preferably rod-shaped connecting device and / or the connecting device ( 10 ) be hydraulically and / or electrically driven. By such a construction can be easily generate the large pressing forces that are required to trap the hydrostatic pressure of the filled into the formwork elements concrete. A mechanical rod-shaped connecting device with a simple clamping nut can prove to be particularly effective and inexpensive and easy to use.

In addition, it may prove advantageous if the lifting height of a formwork device by the lifting device at least twice the height, preferably 2.5 times the height of the formwork device corresponds. This can ensure that the raised formwork devices can be raised via the not yet raised formwork devices. Nevertheless, the battery mold remains relatively compact.

Furthermore, a roof preferably attached to the support frame can be provided. Such a roofing makes it possible to build the battery mold outside of halls. Especially in remote areas this can be an advantage.

The above object is also achieved by the arrangement of a foundation and at least one battery mold according to the invention, in which the foundation has a plate, at least one strip foundation and / or at least one point foundation, preferably made of concrete. As explained at the outset, the requirements for the floor to set up the battery mold can be lowered. So already a simple strip foundation is enough. Likewise, a plurality of substantially punctiform foundations may be sufficient, which are each arranged below contact points of the battery mold. In particular, the hanging arranged formwork facilities allow this, since no rails or the like must be provided on the ground.

It may be advantageous if the battery formwork is connected to at least one foundation connection device with the foundation, since thereby the stability of the arrangement can be further increased. For example, such a foundation connection device may comprise anchors and bolts to be anchored in the floor, which fix the support frame to the floor.

The invention will be explained in more detail below with reference to embodiments and associated drawings.

These drawings show:

1 a schematic representation of a first embodiment of the battery mold according to the invention;

2 a schematic representation of an arrangement of a foundation and a second embodiment of the battery mold according to the invention and

3 a schematic representation of an arrangement of a foundation and a third embodiment of the battery mold according to the invention.

Hereinafter, various embodiments of the invention will be described. All features of the embodiments of the invention are combined with each other. For simplicity, the same components are marked with the same reference marks to avoid repetition.

1 shows a schematic representation of a first embodiment of a battery mold according to the invention 1 , The battery mold 1 is used for the manufacture of components, not shown, and in particular of precast concrete parts for buildings. The battery mold 1 has a support frame 2 on with spaced support sections 3 , The number of support sections 3 in the 1 is to be regarded as exemplary only, and can be adapted to the circumstances. Furthermore, the battery mold includes 1 two carrying devices 4 in which the formwork equipment 5 hanging and movable, ie displaceable in the present embodiment are included. The number of carrying devices 4 and the formwork equipment 5 is to be regarded as only an example and can be varied depending on the circumstances. So z. B. formwork equipment 5 be provided for the outer walls, inner walls, the floor and for the roof of a house, so that with the battery mold 1 at the same time the components for an entire building can be produced. The formwork equipment 5 can be between two support devices 6 be clamped. The number of support devices 6 is also to be considered as exemplary only, and may be varied according to requirements. At least one support device 6 is movable, ie displaceable in the present embodiment, in the support means 4 added. To stabilize the formwork equipment 5 and the support devices 6 in the concreting position by one or more rod-shaped connecting devices 10 be connected to each other. The number of connecting devices 10 can be adapted to the circumstances. Alternatively, hyraulisch operated connection devices can be used, such. B. piston-cylinder units, which apply the necessary clamping force on the rod-shaped connecting device. As a further alternative, electrically operated clamping devices can be used which use, for example, an electric motor with a corresponding gear.

In the battery mold according to the invention 1 become the formwork equipment 5 from above into the carrying devices 4 hooked so that they hung in a concreting position between the support sections 3 spaced from the ground. Furthermore, the battery mold 1 a lifting device 7 on, with the at least one of the formwork devices 5 from the lowered concreting position in a raised transport position can be transferred, in which the formwork device 5 via a formwork device located in the concreting position 5 in a direction substantially perpendicular to the lifting direction X is conveyed. The design of the lifting device 7 can be adapted to the requirements. If necessary, several lifting devices can also be used 7 be used.

The lifting device 7 is on two spaced guide means 8th that are here as rails 8th are formed, in a clamping direction of the formwork devices 5 movable. Furthermore, the management facilities 8th over the carrying devices 4 and arranged in parallel. To the battery mold 1 To make more compact, the formwork devices 5 at its upper end to the carrying devices 4 attached.

The battery mold 1 may comprise at least one, not shown Beschwereinrichtung with a cavity which is preferably filled with sand, water and / or concrete. Furthermore, the Beschwereinrichtung be emptied and / or removable. This allows the stability and stability of the battery mold 1 increase.

The filling may correspond to the circumstances in the places where the battery mold 1 is being adapted. So z. B. in desert areas, the filling with sand be advantageous. By emptying the Beschwereinrichtung when filling with sand or water, or when removing the Beschwereinrichtung z. B. at a filling with concrete, the battery mold 1 be transported easier.

Also because of the battery mold 1 is modular and dismantled, so that each modular component is transportable in a standard 20 feet or 40 feet container, the transport of the battery mold 1 facilitated. In this way, the battery mold 1 quickly to places where fast living space is needed, such. B. refugee camps are brought.

The battery mold 1 Can with formwork equipment 5 be fitted, which are designed so that the parts (floor, side walls, inner walls, roof) for the production of a whole building, the z. B. consists of 12 parts, simultaneously with the battery mold 1 can be produced.

The battery mold 1 is designed so that the lifting height of a formwork device 5 through the lifting device 7 at least twice the height, preferably 2.5 times the height of the formwork device 5 equivalent.

The formwork equipment 5 and the support devices 6 can be arranged so that between a support device 6 and the support sections 3 on one side of the battery mold 1 are arranged, enough space for storage or for loading the switched-precast concrete elements or formwork elements 5 remains.

The in the 1 illustrated battery mold 1 has even more parts such. As a staircase or railing. These parts, their number and arrangement are to be regarded as exemplary only. Such parts may be added or omitted as required.

2 shows a schematic representation of an arrangement of a foundation and a second embodiment of the battery mold according to the invention 1 , To avoid unnecessary repetition, only the differences to first embodiment shown. Like parts have the same reference numerals. Struts and other attachments that are not essential to the invention have been omitted.

Of the 2 shows an extension of the battery mold 1 in the 1 is shown. Unlike the one in the 1 shown battery mold 1 protrude the leadership facilities 8th for the lifting device 7 on one side over the carrying frame 2 out, leaving the formwork equipment 5 next to the support frame 2 are eligible. Under the over the support frame 2 protruding leadership facilities 8th there is a storage facility 9 , for those in the battery mold 1 manufactured and with the lifting device 7 moving components. Additionally or alternatively, an unrepresented loading point may be present for loading trucks.

The battery mold 1 is on a foundation 11 arranged. At the foundation 11 it can be a plate, a strip foundation, point foundations, or a combination of them, under the rest sections 3 are arranged. In the second embodiment is also a foundation 11 under support facilities 12 (only one in 2 visible) attached to the over the support frame 2 protruding leadership facilities 8th support. The support facilities 12 are at the bottom of the leadership facilities 8th that over the carrying frame 2 protrude. This arrangement is only exemplary and can be adapted to the requirements. Such a foundation 11 can also under the pad sections 3 the battery mold 1 as they are in 1 is shown, be arranged. The special design of the foundation 11 can be adapted to the requirements.

When the battery mold 1 with at least one foundation connection device, not shown, with the foundation 11 connected, can the stability and stability of the battery mold 1 be further increased.

The 3 shows an arrangement of a foundation 11 and a third embodiment of the battery mold according to the invention 1 , To avoid unnecessary repetition, only the differences from the first and second embodiments will be discussed. Like parts have the same reference numerals. Also in the 3 Struts and parts not required for the invention have been omitted.

The third embodiment shows an extension of the first and second embodiments. In the 3 are two battery molds 1 as they are in the 1 are shown spaced apart, with the space between the battery molds 1 from the management facilities 8th is bridged. In this way, there is between the battery molds 1 similar to the second embodiment, a bearing device 9 for those in the battery molds 1 manufactured and with the lifting device 7 moving components. Alternatively or additionally, a loading point, not shown, may be provided for loading trucks. This way can be used for both battery molds 1 the same lifting device 7 be used. In addition, the space between the two battery molds 1 for a storage facility 9 and / or used as a loading point for loading trucks. The area between the battery molds 1 can be chosen so large that a trailer of a truck can be parked there. It can be in a battery mold 1 Precast concrete parts produced and at the same time finished precast concrete parts from the other battery mold 1 with the lifting device 7 be lifted out, stored or loaded. The productivity is thereby increased and at the same time that for the battery mold 1 required space can be reduced.

The number of battery molds shown in the embodiments 1 , which are combined with each other, and their arrangement is to be considered as exemplary only, and can be adapted to the circumstances. So it is also conceivable that two battery molds 1 are built directly next to each other, and similar as in the 2 a leadership facility 8th for the lifting device 7 on one side only a battery mold 1 over the support frame 2 protrudes. Also a combination of more than two battery molds 1 as well as several storage facilities 9 and / or loading spaces are conceivable. The arrangement and number of storage facilities 9 and / or the loading locations may be varied depending on the requirements.

With the battery mold according to the invention 1 or from the inventive arrangement of a foundation 11 and at least one battery mold 1 can the battery mold 1 be made more compact. The battery mold 1 could z. B. have a length and width of seven meters and a height of six meters. These dimensions depend on the dimensions of the precast concrete parts to be produced, and can be adapted to these. The battery mold according to the invention 1 can be transported in standard containers and built at the desired location to there precast concrete z. B. to produce a complete building. Refugees or other people, the z. B. living in slums, good and cheap living space can be made available quickly and cheaply. When the battery mold 1 If it is no longer needed in one place, it can be dismantled and transported to another location in order to produce precast concrete parts again. Thus, the present invention provides a battery mold 1 specified, which is universally applicable compared to a conventional battery mold.

Claims (15)

Battery mold for the production of building elements, in particular precast concrete parts, with a support frame ( 2 ) with spaced-apart support sections ( 3 ) and with at least one carrying device ( 4 ) in the at least one, preferably two formwork devices ( 5 ) are movable, preferably displaceable, are accommodated and at least two support devices ( 6 ) between which the formwork equipment ( 5 ), characterized in that the formwork devices ( 5 ) from above into the carrying device ( 4 ) are suspended, so that they are in the suspended state in a concreting position between the support sections ( 3 ) are spaced from the ground and the battery mold ( 1 ) additionally a lifting device ( 7 ) with the at least one of the formwork devices ( 5 ) can be transferred from the lowered concreting position into a raised transport position, in which the formwork device ( 5 ) via a formwork device located in the concreting position ( 5 ) in a direction substantially perpendicular to the lifting direction (X) is conveyed. Battery mold according to claim 1, characterized in that the lifting device ( 7 ) on at least one guiding device ( 8th ), preferably track ( 8th ), preferably two spaced-apart guide devices ( 8th ), preferably rails ( 8th ), in a clamping direction of the formwork devices ( 5 ) is movable. Battery mold according to claim 1 or 2, characterized in that the guide device ( 8th ) for the lifting device ( 7 ) above the carrying device ( 4 ), preferably parallel thereto. Battery mold according to at least one of the preceding claims, characterized in that the guide device ( 8th ) for the lifting device ( 7 ) on at least one side of the support frame ( 2 protrudes, so that the formwork devices ( 5 ) next to the carrying frame ( 2 ) are eligible. Battery mold according to at least one of the preceding claims, characterized in that under the over the support frame ( 2 ) ( 8th ) a storage facility ( 9 ) for those in the battery mold ( 1 ) and with the lifting device ( 7 Moving components and / or a loading area, preferably for loading of trucks, is provided. Battery mold according to at least one of the preceding claims, characterized in that the guide device ( 8th ) at least two juxtaposed battery molds ( 1 ) connects to each other. Battery mold according to at least one of the preceding claims, characterized in that the battery molds ( 1 ), the space between the battery molds ( 1 ) from the management facility ( 8th ) and / or between the battery molds ( 1 ) a storage facility ( 9 ) for the battery molds ( 1 ) and with the lifting device ( 7 Moving components and / or a loading area, preferably for loading of trucks, is provided. Battery mold according to at least one of the preceding claims, characterized in that the battery mold ( 1 ) modular and dismantled, so that each modular component in a 20 feet or 40 feet standard container is transportable. Battery mold according to at least one of the preceding claims, characterized in that the battery mold ( 1 ) has at least one Beschwereinrichtung with a cavity, which is preferably filled with sand, water and / or concrete. Battery mold according to at least one of the preceding claims, characterized in that the Beschwereinrichtung is emptied and / or removable. Battery mold according to at least one of the preceding claims, characterized in that the formwork device ( 5 ) at its upper end on the carrying device ( 4 ) is attached. Battery mold according to at least one of the preceding claims, characterized in that the support devices ( 6 ) and formwork equipment ( 5 ) in the concreting position at least by a, preferably rod-shaped, connecting device ( 10 ) and / or the connection device ( 10 ) is hydraulically and / or electrically driven. Battery mold according to at least one of the preceding claims, characterized in that the lifting height of a formwork device ( 5 ) by the lifting device ( 7 ) at least twice the height, preferably 2.5 times the height, of the formwork device ( 5 ) corresponds. Battery mold according to at least one of the preceding claims, characterized in that a preferably mounted on the support frame roofing is provided. Arrangement of a foundation ( 11 ) and at least one battery mold ( 1 ) according to at least one of the preceding claims 1 to 13, characterized in that the foundation ( 11 ) has a plate, at least one strip foundation and / or at least one point foundation, preferably made of concrete.

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