DE112012005343T5 - Verbessertes Verfahren und Gerät zum Vorbereiten von Keramikkörpersegmenten - Google Patents
Verbessertes Verfahren und Gerät zum Vorbereiten von Keramikkörpersegmenten Download PDFInfo
- Publication number
- DE112012005343T5 DE112012005343T5 DE112012005343.5T DE112012005343T DE112012005343T5 DE 112012005343 T5 DE112012005343 T5 DE 112012005343T5 DE 112012005343 T DE112012005343 T DE 112012005343T DE 112012005343 T5 DE112012005343 T5 DE 112012005343T5
- Authority
- DE
- Germany
- Prior art keywords
- blade
- cutting
- ceramic block
- ceramic
- offset
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000000919 ceramic Substances 0.000 title claims abstract description 114
- 238000000034 method Methods 0.000 title claims abstract description 44
- 238000005520 cutting process Methods 0.000 claims abstract description 103
- 239000000463 material Substances 0.000 claims abstract description 11
- 230000007547 defect Effects 0.000 claims description 29
- 238000000227 grinding Methods 0.000 claims description 8
- 229910003460 diamond Inorganic materials 0.000 description 16
- 239000010432 diamond Substances 0.000 description 16
- 239000000203 mixture Substances 0.000 description 16
- 239000007788 liquid Substances 0.000 description 13
- 239000004615 ingredient Substances 0.000 description 10
- 239000011230 binding agent Substances 0.000 description 8
- 239000012700 ceramic precursor Substances 0.000 description 5
- KZHJGOXRZJKJNY-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Si]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O KZHJGOXRZJKJNY-UHFFFAOYSA-N 0.000 description 5
- 229910052863 mullite Inorganic materials 0.000 description 5
- 239000002245 particle Substances 0.000 description 5
- 239000002699 waste material Substances 0.000 description 5
- 239000000969 carrier Substances 0.000 description 4
- 230000007812 deficiency Effects 0.000 description 4
- 238000001125 extrusion Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 3
- 238000013459 approach Methods 0.000 description 3
- 238000004814 ceramic processing Methods 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 229910052710 silicon Inorganic materials 0.000 description 3
- 239000010703 silicon Substances 0.000 description 3
- 239000004071 soot Substances 0.000 description 3
- 238000010162 Tukey test Methods 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 229910052878 cordierite Inorganic materials 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- JSKIRARMQDRGJZ-UHFFFAOYSA-N dimagnesium dioxido-bis[(1-oxido-3-oxo-2,4,6,8,9-pentaoxa-1,3-disila-5,7-dialuminabicyclo[3.3.1]nonan-7-yl)oxy]silane Chemical compound [Mg++].[Mg++].[O-][Si]([O-])(O[Al]1O[Al]2O[Si](=O)O[Si]([O-])(O1)O2)O[Al]1O[Al]2O[Si](=O)O[Si]([O-])(O1)O2 JSKIRARMQDRGJZ-UHFFFAOYSA-N 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 230000009931 harmful effect Effects 0.000 description 2
- 230000001788 irregular Effects 0.000 description 2
- 229920000609 methyl cellulose Polymers 0.000 description 2
- 239000001923 methylcellulose Substances 0.000 description 2
- 235000010981 methylcellulose Nutrition 0.000 description 2
- 239000002243 precursor Substances 0.000 description 2
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 2
- 229910010271 silicon carbide Inorganic materials 0.000 description 2
- -1 strontium aluminum silicates Chemical class 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 229910000505 Al2TiO5 Inorganic materials 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910052684 Cerium Inorganic materials 0.000 description 1
- 229910052691 Erbium Inorganic materials 0.000 description 1
- 229910052693 Europium Inorganic materials 0.000 description 1
- 229910052688 Gadolinium Inorganic materials 0.000 description 1
- 229920003105 Methocel™ A15 LV Polymers 0.000 description 1
- 229910052779 Neodymium Inorganic materials 0.000 description 1
- 229910052777 Praseodymium Inorganic materials 0.000 description 1
- 101000751147 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) 60S ribosomal protein L19-A Proteins 0.000 description 1
- 101000751149 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) 60S ribosomal protein L19-B Proteins 0.000 description 1
- 101000732916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) 60S ribosomal protein L9-A Proteins 0.000 description 1
- 101000732903 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) 60S ribosomal protein L9-B Proteins 0.000 description 1
- 229910052772 Samarium Inorganic materials 0.000 description 1
- 229910052581 Si3N4 Inorganic materials 0.000 description 1
- 229910052771 Terbium Inorganic materials 0.000 description 1
- 229910052775 Thulium Inorganic materials 0.000 description 1
- 229910052769 Ytterbium Inorganic materials 0.000 description 1
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 1
- 230000005856 abnormality Effects 0.000 description 1
- 239000003082 abrasive agent Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- CNLWCVNCHLKFHK-UHFFFAOYSA-N aluminum;lithium;dioxido(oxo)silane Chemical compound [Li+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O CNLWCVNCHLKFHK-UHFFFAOYSA-N 0.000 description 1
- 238000000540 analysis of variance Methods 0.000 description 1
- 238000000498 ball milling Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 229910052570 clay Inorganic materials 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- PMHQVHHXPFUNSP-UHFFFAOYSA-M copper(1+);methylsulfanylmethane;bromide Chemical compound Br[Cu].CSC PMHQVHHXPFUNSP-UHFFFAOYSA-M 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 238000011143 downstream manufacturing Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000000462 isostatic pressing Methods 0.000 description 1
- 229910052746 lanthanum Inorganic materials 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 229910003465 moissanite Inorganic materials 0.000 description 1
- 239000006259 organic additive Substances 0.000 description 1
- 239000011368 organic material Substances 0.000 description 1
- 239000005416 organic matter Substances 0.000 description 1
- 239000013618 particulate matter Substances 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- AABBHSMFGKYLKE-SNAWJCMRSA-N propan-2-yl (e)-but-2-enoate Chemical compound C\C=C\C(=O)OC(C)C AABBHSMFGKYLKE-SNAWJCMRSA-N 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 238000007788 roughening Methods 0.000 description 1
- 229910052706 scandium Inorganic materials 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 1
- 238000007569 slipcasting Methods 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 238000000528 statistical test Methods 0.000 description 1
- 230000000153 supplemental effect Effects 0.000 description 1
- 238000010345 tape casting Methods 0.000 description 1
- 229910052727 yttrium Inorganic materials 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
- 229910052644 β-spodumene Inorganic materials 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/12—Apparatus or processes for treating or working the shaped or preshaped articles for removing parts of the articles by cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D45/00—Sawing machines or sawing devices with circular saw blades or with friction saw discs
- B23D45/10—Sawing machines or sawing devices with circular saw blades or with friction saw discs with a plurality of circular saw blades
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D49/00—Machines or devices for sawing with straight reciprocating saw blades, e.g. hacksaws
- B23D49/003—Machines or devices for sawing with straight reciprocating saw blades, e.g. hacksaws having a plurality of saw blades or saw blades having plural cutting zones
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D53/00—Machines or devices for sawing with strap saw-blades which are effectively endless in use, e.g. for contour cutting
- B23D53/005—Machines or devices for sawing with strap saw-blades which are effectively endless in use, e.g. for contour cutting with a plurality of band saw blades or band saw blades having plural cutting zones, e.g. contiguous oppositely-moving saw blade portions
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US201161577312P | 2011-12-19 | 2011-12-19 | |
| US61/577,312 | 2011-12-19 | ||
| PCT/US2012/069714 WO2013096113A1 (en) | 2011-12-19 | 2012-12-14 | Improved method and apparatus for preparing ceramic body segments |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| DE112012005343T5 true DE112012005343T5 (de) | 2014-09-04 |
Family
ID=47559659
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| DE112012005343.5T Withdrawn DE112012005343T5 (de) | 2011-12-19 | 2012-12-14 | Verbessertes Verfahren und Gerät zum Vorbereiten von Keramikkörpersegmenten |
Country Status (6)
| Country | Link |
|---|---|
| US (1) | US9987766B2 (enExample) |
| JP (1) | JP6196234B2 (enExample) |
| KR (1) | KR20140104035A (enExample) |
| CN (1) | CN104023926B (enExample) |
| DE (1) | DE112012005343T5 (enExample) |
| WO (1) | WO2013096113A1 (enExample) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5749691B2 (ja) * | 2012-06-27 | 2015-07-15 | 日本碍子株式会社 | セラミックハニカム構造体の製造方法 |
| CN113954228B (zh) * | 2021-10-26 | 2023-08-18 | 山东工业陶瓷研究设计院有限公司 | 一种sofc支撑体加工系统及其使用方法 |
Family Cites Families (28)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3899326A (en) | 1973-03-30 | 1975-08-12 | Corning Glass Works | Method of making monolithic honeycombed structures |
| US4001028A (en) | 1974-05-28 | 1977-01-04 | Corning Glass Works | Method of preparing crack-free monolithic polycrystalline cordierite substrates |
| JPS6034510B2 (ja) | 1976-06-10 | 1985-08-09 | 日本碍子株式会社 | セラミツクハニカム構造体の押出製造法 |
| US4329162A (en) | 1980-07-03 | 1982-05-11 | Corning Glass Works | Diesel particulate trap |
| CH650030A5 (de) | 1981-11-24 | 1985-06-28 | Lpw Reinigungstechnik Gmbh | Vorrichtung fuer die loesungsmittelbehandlung von insbesondere metallischem behandlungsgut. |
| US4786542A (en) | 1986-02-20 | 1988-11-22 | Ngk Insulators, Ltd. | Setters and firing of ceramic honeycomb structural bodies by using the same |
| JPH061150B2 (ja) | 1986-12-27 | 1994-01-05 | 日本碍子株式会社 | ハニカム構造体の誘電乾燥法 |
| US4948766A (en) | 1988-08-05 | 1990-08-14 | The United States Of America As Represented By The Secretary Of The Navy | Rigid mullite=whisker felt and method of preparation |
| CA2020453A1 (en) | 1989-07-28 | 1991-01-29 | Bulent O. Yavuz | Thermal shock and creep resistant porous mullite articles |
| JP3005068B2 (ja) * | 1991-03-27 | 2000-01-31 | 日本碍子株式会社 | セラミックパイプの切断装置およびこれを用いたセラミックパイプの切断方法 |
| US5314650A (en) * | 1993-02-23 | 1994-05-24 | Corning Incorporated | Method for extruding honeycombs |
| US5538681A (en) | 1994-09-12 | 1996-07-23 | Corning Incorporated | Drying process to produce crack-free bodies |
| EP1142619B1 (en) | 1999-09-29 | 2007-01-24 | Ibiden Co., Ltd. | Honeycomb filter and ceramic filter assembly |
| EP1251942B1 (en) | 1999-12-23 | 2007-11-21 | Dow Global Technologies Inc. | Catalytic devices |
| JP4106918B2 (ja) * | 2002-01-29 | 2008-06-25 | 株式会社デンソー | ハニカム成形体の切断方法 |
| PL1685926T3 (pl) | 2003-11-19 | 2016-03-31 | Ngk Insulators Ltd | Sposób szlifowania |
| US7485594B2 (en) | 2005-10-03 | 2009-02-03 | Dow Global Technologies, Inc. | Porous mullite bodies and methods of forming them |
| JP4692230B2 (ja) | 2005-11-01 | 2011-06-01 | 株式会社デンソー | セラミックハニカム構造体の製造方法 |
| JP2007144922A (ja) | 2005-11-30 | 2007-06-14 | Hitachi Metals Ltd | セラミックハニカム構造体の製造方法 |
| WO2007116529A1 (ja) * | 2006-04-11 | 2007-10-18 | Ibiden Co., Ltd. | 成形体切断装置、セラミック成形体の切断方法、及び、ハニカム構造体の製造方法 |
| CN101484288A (zh) * | 2006-09-28 | 2009-07-15 | 日立金属株式会社 | 陶瓷蜂窝结构体的制造方法及制造装置 |
| US7909904B2 (en) | 2007-03-19 | 2011-03-22 | Corning Incorporated | Face finished honeycomb structures and methods of manufacturing same |
| EP2174921B1 (en) * | 2007-07-26 | 2015-04-08 | NGK Insulators, Ltd. | Bonding material for honeycomb structure and honeycomb structure utilizing the material |
| CN104002370A (zh) * | 2008-02-29 | 2014-08-27 | 康宁股份有限公司 | 陶瓷制品的制造方法 |
| CN101579887B (zh) * | 2009-06-17 | 2011-09-07 | 江苏高淳陶瓷股份有限公司 | 一种蜂窝陶瓷干坯体双刀切割机 |
| JP5822922B2 (ja) | 2010-06-25 | 2015-11-25 | ダウ グローバル テクノロジーズ エルエルシー | セラミック生素地の乾燥法 |
| KR101792622B1 (ko) * | 2010-08-19 | 2017-11-02 | 히타치 긴조쿠 가부시키가이샤 | 세라믹 허니컴 구조체의 제조 방법 |
| CN102241060B (zh) * | 2011-07-05 | 2015-11-18 | 南京柯瑞特种陶瓷股份限公司 | 一种蜂窝陶瓷干坯体双刀连续切割机 |
-
2012
- 2012-12-14 CN CN201280062661.6A patent/CN104023926B/zh not_active Expired - Fee Related
- 2012-12-14 KR KR1020147019775A patent/KR20140104035A/ko not_active Abandoned
- 2012-12-14 JP JP2014547480A patent/JP6196234B2/ja not_active Expired - Fee Related
- 2012-12-14 US US14/362,478 patent/US9987766B2/en not_active Expired - Fee Related
- 2012-12-14 DE DE112012005343.5T patent/DE112012005343T5/de not_active Withdrawn
- 2012-12-14 WO PCT/US2012/069714 patent/WO2013096113A1/en not_active Ceased
Also Published As
| Publication number | Publication date |
|---|---|
| CN104023926B (zh) | 2016-10-19 |
| JP6196234B2 (ja) | 2017-09-13 |
| WO2013096113A1 (en) | 2013-06-27 |
| US20140326229A1 (en) | 2014-11-06 |
| KR20140104035A (ko) | 2014-08-27 |
| CN104023926A (zh) | 2014-09-03 |
| US9987766B2 (en) | 2018-06-05 |
| JP2015501744A (ja) | 2015-01-19 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| R005 | Application deemed withdrawn due to failure to request examination |