DE102013226334A1 - Circuit carrier with a sintered semiconductor device - Google Patents
Circuit carrier with a sintered semiconductor device Download PDFInfo
- Publication number
- DE102013226334A1 DE102013226334A1 DE102013226334.1A DE102013226334A DE102013226334A1 DE 102013226334 A1 DE102013226334 A1 DE 102013226334A1 DE 102013226334 A DE102013226334 A DE 102013226334A DE 102013226334 A1 DE102013226334 A1 DE 102013226334A1
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- Prior art keywords
- sintered
- circuit carrier
- expansion coefficient
- sintered layer
- semiconductor device
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Abstract
Die Erfindung betrifft einen Schaltungsträger. Der Schaltungsträger weist einen insbesondere massiv ausgebildeten Halbleiterbaustein auf. Der Halbleiterbaustein weist wenigstens einen elektrischen Anschluss auf. Bevorzugt bildet der elektrische Anschluss einen Oberflächenbereich des Halbleiterbausteins. Der Anschluss ist mittels wenigstens eines gesinterten elektrischen Verbindungsmittels mit einem elektrischen Kontakt verbunden. Der Kontakt und der Halbleiterbaustein bilden jeweils einen Fügepartner für das gesinterte Verbindungsmittel. Erfindungsgemäß ist das Verbindungsmittel zwischen dem Anschluss und dem Kontakt durch wenigstens zwei in ihrer flachen Erstreckung einander kontaktierenden Sinterschichten gebildet. Ein thermischer Ausdehnungskoeffizient wenigstens einer der Sinterschichten oder aller Sinterschichten liegt bevorzugt zwischen dem Ausdehnungskoeffizienten des Fügepartners und dem Ausdehnungskoeffizienten der zu der Sinterschicht benachbarten Sinterschicht. The invention relates to a circuit carrier. The circuit carrier has a particularly solid semiconductor device. The semiconductor device has at least one electrical connection. The electrical connection preferably forms a surface region of the semiconductor component. The terminal is connected to an electrical contact by means of at least one sintered electrical connection means. The contact and the semiconductor module each form a joining partner for the sintered connection means. According to the invention, the connection means between the connection and the contact is formed by at least two sintered layers contacting each other in their flat extension. A thermal expansion coefficient of at least one of the sintered layers or all sintered layers is preferably between the expansion coefficient of the joining partner and the expansion coefficient of the sintered layer adjacent to the sintered layer.
Description
Stand der TechnikState of the art
Die Erfindung betrifft einen Schaltungsträger. Der Schaltungsträger weist einen insbesondere massiv ausgebildeten Halbleiterbaustein auf. Der Halbleiterbaustein weist wenigstens einen elektrischen Anschluss auf. Bevorzugt bildet der elektrische Anschluss einen Oberflächenbereich des Halbleiterbausteins. Der Anschluss ist mittels wenigstens eines gesinterten elektrischen Verbindungsmittels mit einem elektrischen Kontakt verbunden. Der Kontakt und der Halbleiterbaustein bilden jeweils einen Fügepartner für das gesinterte Verbindungsmittel.The invention relates to a circuit carrier. The circuit carrier has a particularly solid semiconductor device. The semiconductor device has at least one electrical connection. The electrical connection preferably forms a surface region of the semiconductor component. The terminal is connected to an electrical contact by means of at least one sintered electrical connection means. The contact and the semiconductor module each form a joining partner for the sintered connection means.
Bei aus dem Stand der Technik bekannten Halbleiterbausteinen, insbesondere massiv ausgebildeten Halbleiterbausteinen, auch Bare-Die genannt, besteht das Problem, dass es bei einem Betrieb zu einer Rissbildung des Halbleiterbausteins oder des Verbindungsmittels, insbesondere einer Silber-Sinter-Verbindung, kommen kann. Weiter kann beim Betrieb eine Delamination zwischen der Sinterschicht und einem durch eine Metallschicht gebildeten elektrischen Anschluss des Halbleiterbausteins, oder zwischen dem Anschluss und dem Halbleiterbaustein selbst auftreten.In known from the prior art semiconductor devices, in particular solid semiconductor devices, also called Bare-Die, there is the problem that it may come in operation to cracking of the semiconductor device or the bonding agent, in particular a silver-sintered compound. Further, during operation, delamination may occur between the sintered layer and an electrical terminal of the semiconductor device formed by a metal layer, or between the terminal and the semiconductor device itself.
Offenbarung der ErfindungDisclosure of the invention
Erfindungsgemäß ist das Verbindungsmittel der eingangs genannten Art zwischen dem Anschluss und dem Kontakt durch wenigstens zwei in ihrer flachen Erstreckung einander kontaktierenden Sinterschichten gebildet. Ein thermischer Ausdehnungskoeffizient wenigstens einer der Sinterschichten oder aller Sinterschichten liegt bevorzugt zwischen dem Ausdehnungskoeffizienten des Fügepartners und dem Ausdehnungskoeffizienten der zu der Sinterschicht benachbarten Sinterschicht. According to the invention, the connection means of the type mentioned above is formed between the connection and the contact by at least two sinter layers which contact one another in their flat extension. A thermal expansion coefficient of at least one of the sintered layers or all sintered layers is preferably between the expansion coefficient of the joining partner and the expansion coefficient of the sintered layer adjacent to the sintered layer.
Bevorzugt sind die thermischen Ausdehnungskoeffizienten von zwei aneinandergrenzenden Sinterschichten zueinander verschieden. The thermal expansion coefficients of two adjacent sintered layers are preferably different from one another.
Dadurch kann vorteilhaft eine in diesem Ausführungsbeispiel gestufte Anpassung des thermischen Ausdehnungskoeffizienten von dem Halbleitermaterial, bis hin zu dem elektrischen Kontakt erzeugt sein. As a result, an adaptation of the coefficient of thermal expansion, graded in this exemplary embodiment, from the semiconductor material to the electrical contact can advantageously be generated.
Es wurde nämlich erkannt, dass zueinander verschiedene thermische Ausdehnungskoeffizienten des Halbleiterbausteins, insbesondere eines Halbleitermaterials des Halbleiterbausteins, dem Verbindungsmittel und dem elektrischen Kontakt die eingangs erwähnte Rissbildung bewirken kann.It has been recognized that mutually different thermal expansion coefficients of the semiconductor device, in particular of a semiconductor material of the semiconductor device, the connection means and the electrical contact can cause the cracking mentioned above.
In einer bevorzugten Ausführungsform ist das Verbindungsmittel zwischen dem Anschluss und dem Kontakt durch wenigstens drei oder wenigstens vier in ihrer flachen Erstreckung einander kontaktierenden Sinterschichten gebildet. Bevorzugt liegt ein thermischer Ausdehnungskoeffizient der Sinterschicht zwischen dem Ausdehnungskoeffizienten der zu der Sinterschicht benachbarten Sinterschichten beziehungsweise des Fügepartners. So kann vorteilhaft eine gute Stufenanpassung des Ausdehnungskoeffizienten zwischen den Fügepartnern gebildet sein.In a preferred embodiment, the connecting means between the terminal and the contact by at least three or at least four in their flat extension contacting sintered layers formed. A thermal expansion coefficient of the sintered layer is preferably located between the expansion coefficient of the sintering layers or the joining partner adjacent to the sintered layer. Thus, advantageously, a good step adaptation of the expansion coefficient between the joining partners can be formed.
Beispielsweise weist das Halbleitermaterial des Halbleiterbausteins den kleinsten thermischen Ausdehnungskoeffizienten auf. Vorteilhaft weist die Sinterschicht, welche den Halbleiterbaustein über den elektrischen Anschluss kontaktiert, einen thermischen Ausdehnungskoeffizienten auf, welcher größer ist als der thermische Ausdehnungskoeffizient des Halbleitermaterials. Die Sinterschicht, welche den Halbleiterbaustein über den elektrischen Anschluss unmittelbar kontaktiert, ist von einer weiteren Sinterschicht, insbesondere einer reinen Silberschicht, kontaktiert. Die reine Silberschicht weist beispielsweise einen thermischen Ausdehnungskoeffizienten von 19 ppm pro Kelvin auf. Das Halbleitermaterial weist beispielsweise einen thermischen Ausdehnungskoeffizienten von drei ppm pro Kelvin auf. Die Sinterschicht, welche zwischen der reinen Silbersinterschicht und dem Halbleiterbaustein angeordnet ist, weist bevorzugt einen thermischen Ausdehnungskoeffizienten auf, welcher zwischen dem Ausdehnungskoeffizient der Silbersinterschicht und dem des Halbleiterbausteins liegt, bevorzugt in der Mitte zwischen den zuvor genannten Ausdehnungskoeffizienten. Beispielsweise beträgt der thermische Ausdehnungskoeffizient der Sinterschicht, welcher den Halbleiterbaustein über den elektrischen Anschluss kontaktiert, elf ppm pro Kelvin. Die so gebildete Sinterschicht kann beispielsweise mittels eines Beimischens oder Anfüllens von Silber erzeugt werden, wobei das beigemischte oder angefüllte Material einen thermischen Ausdehnungskoeffizienten aufweist, welcher kleiner ist als der Ausdehnungskoeffizient von Silber. Für die zuvor genannte zwischen der Silbersinterschicht und dem Halbleiterbaustein angeordnete Sinterschicht mögliche Füllpartner sind beispielsweise Wolfram, welches einen thermischen Ausdehnungskoeffizient von 4,5 ppm pro Kelvin aufweist, oder Eisen, welches einen thermischen Ausdehnungskoeffizient von 11,8 ppm pro Kelvin aufweist. For example, the semiconductor material of the semiconductor device has the smallest coefficient of thermal expansion. Advantageously, the sintered layer, which contacts the semiconductor component via the electrical connection, has a thermal expansion coefficient which is greater than the thermal expansion coefficient of the semiconductor material. The sintered layer, which directly contacts the semiconductor component via the electrical connection, is contacted by a further sintered layer, in particular a pure silver layer. The pure silver layer has, for example, a thermal expansion coefficient of 19 ppm per Kelvin. The semiconductor material has, for example, a thermal expansion coefficient of three ppm per Kelvin. The sintered layer, which is arranged between the pure silver sintered layer and the semiconductor component, preferably has a thermal expansion coefficient which lies between the coefficient of expansion of the silver sintered layer and that of the semiconductor component, preferably in the middle between the aforementioned coefficients of expansion. By way of example, the coefficient of thermal expansion of the sintered layer, which contacts the semiconductor module via the electrical connection, is 11 ppm per Kelvin. The sintered layer thus formed can be produced, for example, by means of admixing or filling silver, the admixed or filled material having a thermal expansion coefficient which is smaller than the coefficient of expansion of silver. For the aforementioned sintering layer arranged between the silver sintered layer and the semiconductor module, possible filling partners are, for example, tungsten, which has a thermal expansion coefficient of 4.5 ppm per Kelvin, or iron which has a thermal expansion coefficient of 11.8 ppm per Kelvin.
In einer bevorzugten Ausführungsform des Schaltungsträgers ist der Ausdehnungskoeffizient des Halbleitermaterials kleiner als der Ausdehnungskoeffizient des elektrischen Kontaktes. So kann vorteilhaft ausgehend vom Halbleitermaterial, welches beispielsweise im Falle von Silizium einem thermischen Ausdehnungskoeffizienten von 2,6 ppm pro Kelvin aufweist, zum elektrischen Kontakt hin ein stufenweiser Anstieg des Ausdehnungskoeffizienten in den jeweiligen Schichten ausgebildet sein.In a preferred embodiment of the circuit carrier, the coefficient of expansion of the semiconductor material is smaller than the coefficient of expansion of the electrical contact. Thus, advantageously starting from the semiconductor material which, for example in the case of silicon, a thermal expansion coefficient of 2.6 ppm per Kelvin, be formed for electrical contact a stepwise increase in the expansion coefficient in the respective layers.
In einer bevorzugten Ausführungsform weist der Halbleiterbaustein wenigstens zwei elektrische Anschlüsse auf, welche jeweils durch zueinander parallel erstreckende Flächenbereiche des Halbleiterbausteins gebildet sind. Bevorzugt ist ein Anschluss über wenigstens zwei Sinterschichten durch den Kontakt kontaktiert und der weitere Anschluss über wenigstens zwei Sinterschichten durch einen mit einem Substrat des Schaltungsträgers verbundenen Kontakt, oder einen durch das Substrat selbst gebildeten Kontakt kontaktiert. Der durch das Substrat selbst gebildete Kontakt ist beispielsweise durch ein Kupferblech gebildet. In a preferred embodiment, the semiconductor component has at least two electrical connections, which are each formed by surface areas of the semiconductor component that extend parallel to one another. A connection is preferably contacted by the contact via at least two sintered layers, and the further connection is contacted via at least two sintered layers by a contact connected to a substrate of the circuit carrier, or a contact formed by the substrate itself. The contact formed by the substrate itself is formed, for example, by a copper sheet.
Mittels des so gebildeten Schaltungsträgers kann der Halbleiterbaustein vorteilhaft nach Art eines Sandwiches zwischen Silbersinterschichten eingebunden sein, wobei die Silbersinterschichten selbst über Zwischensinterschichten an den Halbleiterbaustein beziehungsweise an den elektrischen Kontakt angebunden sind.By means of the circuit carrier thus formed, the semiconductor device can advantageously be integrated in the manner of a sandwich between silver sintered layers, wherein the silver sintered layers are themselves connected via intermediate sintered layers to the semiconductor component or to the electrical contact.
In einer bevorzugten Ausführungsform ist wenigstens eine Sinterschicht durch eine silberhaltige Schicht oder eine Silberschicht gebildet. So kann vorteilhaft eine aufwandsgünstig bereitzustellende und gut elektrisch leitfähige Sinterschicht ausgebildet sein.In a preferred embodiment, at least one sintered layer is formed by a silver-containing layer or a silver layer. Thus, advantageously, a cost-effectively provided and well electrically conductive sintered layer can be formed.
In einer bevorzugten Ausführungsform weist wenigstens eine Sinterschicht einen Füllstoff auf, wobei der Füllstoff ausgebildet ist, beim Versintern einen Stoffschluss mit einem Matrixmaterial der Sinterschicht auszubilden. Das Matrixmaterial der Sinterschicht bildet bevorzugt einen Hauptanteil, insbesondere einen Hauptvolumenanteil der Sinterschicht. Die so den Füllstoff aufweisende Sinterschicht kann die zuvor erwähnte Sinterschicht aus reinem Silber ersetzen, so dass der thermische Ausdehnungskoeffizient kleiner sein kann als der des elektrischen Kontaktes, insbesondere Kupferkontaktes.In a preferred embodiment, at least one sintered layer has a filler, wherein the filler is designed to form a material bond with a matrix material of the sintering layer during sintering. The matrix material of the sintered layer preferably forms a major portion, in particular a major volume fraction of the sintered layer. The sintered layer thus having the filler may replace the aforementioned pure silver sintered layer, so that the thermal expansion coefficient may be smaller than that of the electrical contact, in particular copper contact.
In einer bevorzugten Ausführungsform des Schaltungsträgers umfasst der Füllstoff ein Metall, insbesondere wenigstens ein Metall aus der Gruppe, nur ein Metall aus der Gruppe, oder eine Mischung der Metalle aus der Gruppe umfassend Eisen, Wolfram, Invar und Kovar. Das Metall weist bevorzugt eine kleinere thermische Ausdehnung auf als das Matrixmaterial, insbesondere Silber. Das Invar weist vorteilhaft nur eine geringe oder keine thermische Ausdehnung auf. Bevorzugt weist das Invar Eisen und Nickel auf. Weiter bevorzugt beträgt ein Nickelanteil des Invars, insbesondere einer Invar-Legierung zwischen 30 und 50 Prozent, weiter bevorzugt zwischen 33 und 38 Prozent, besonders bevorzugt zwischen 35 und 36 Prozent. Bevorzugt weist die Invar-Legierung zwischen 2 und 5 Prozent Kobalt auf.In a preferred embodiment of the circuit carrier, the filler comprises a metal, in particular at least one metal from the group, only one metal from the group, or a mixture of the metals from the group comprising iron, tungsten, Invar and Kovar. The metal preferably has a smaller thermal expansion than the matrix material, in particular silver. The Invar advantageously has little or no thermal expansion. Preferably, the invar has iron and nickel. More preferably, a nickel content of the Invar, in particular an Invar alloy, is between 30 and 50 percent, more preferably between 33 and 38 percent, particularly preferably between 35 and 36 percent. Preferably, the Invar alloy has between 2 and 5 percent cobalt.
Weitere vorteilhafte Invar-Legierungen sind jeweils aus Legierungsbestandteilen umfassend Nickel und Eisen, Platin und Eisen, Palladium und Eisen, Mangan und Eisen, Mangan und Kobalt, Platin, Nickel und Eisen, Mangan, Nickel und Eisen, Kobalt, Mangan und Eisen, Chrom und Eisen gebildet.Further advantageous Invar alloys are each composed of alloying constituents comprising nickel and iron, platinum and iron, palladium and iron, manganese and iron, manganese and cobalt, platinum, nickel and iron, manganese, nickel and iron, cobalt, manganese and iron, chromium and Iron formed.
Das Kovar weist bevorzugt Eisen, Nickel und Kobalt auf. Bevorzugt beträgt ein Nickelanteil des Kovars bis zu 30 Prozent, ein Kobaltanteil zwischen 15 und 20 Prozent, bevorzugt 17 Prozent und der Restanteil ist durch Eisen gebildet.The kovar preferably has iron, nickel and cobalt. Preferably, a nickel content of the kovar is up to 30 percent, a cobalt content between 15 and 20 percent, preferably 17 percent and the remainder is formed by iron.
So kann vorteilhaft aufwandsgünstig von einer Silbersinterschicht ausgehend, zu dem Halbleitermaterial eine gefüllte Silbersinterschicht gebildet sein, welche einen kleineren Ausdehnungskoeffizienten als Silber aufweist und einen größeren Ausdehnungskoeffizienten als das Halbleitermaterial des Halbleiterbausteins.Thus, starting from a silver sintered layer, a filled silver sintered layer can advantageously be formed, which has a smaller coefficient of expansion than silver and a larger expansion coefficient than the semiconductor material of the semiconductor chip.
In einer bevorzugten Ausführungsform weist wenigstens eine Sinterschicht Füllpartikel auf. Die Füllpartikel sind ausgebildet, beim Versintern keinen Stoffschluss mit einem Sintermetall der Sinterschicht auszubilden und in der gesinterten Schicht als Füllpartikel erhalten zu bleiben. Ein Ausdehnungskoeffizient der Füllpartikel unterscheidet sich bevorzugt von dem Ausdehnungskoeffizient des Sintermetalls. Das Sintermetall ist bevorzugt Silber. Die Füllpartikel sind bevorzugt durch wenigstens ein Metalloxid, insbesondere Keramikpartikel oder Glaspartikel, gebildet. Die Keramikpartikel sind beispielsweise Aluminiumoxidpartikel, die Glaspartikel beispielsweise Siliziumdioxidpartikel. Die Metalloxidpartikel können vorteilhaft – in entsprechend kleinem Anteil zu dem Matrixmaterial der Sinterschicht zugesetzt, ohne die elektrische Leitfähigkeit der so gebildeten beigemischten Sinterschicht wesentlich zu verschlechtern – den thermischen Ausdehnungskoeffizient und so eine Rissbildung in günstiger Weise beeinflussen. Die zuvor benannten Füllstoffe zum Ausbilden einer beigemischten Sinterschicht, insbesondere Eisen und/oder Wolfram, sind vorteilhaft selbst elektrisch leitfähig, sodass eine elektrische Leitfähigkeit der so beigemischten Sinterschicht nicht wesentlich im Vergleich zu einer reinen Silberschicht verschlechtert ist.In a preferred embodiment, at least one sintered layer has filler particles. The filler particles are designed to form no material bond with a sintered metal of the sintered layer during sintering and to remain in the sintered layer as filler particles. An expansion coefficient of the filler particles preferably differs from the expansion coefficient of the sintered metal. The sintered metal is preferably silver. The filler particles are preferably formed by at least one metal oxide, in particular ceramic particles or glass particles. The ceramic particles are, for example, aluminum oxide particles, the glass particles, for example silicon dioxide particles. The metal oxide particles can advantageously - added in a correspondingly small proportion to the matrix material of the sintered layer, without significantly deteriorating the electrical conductivity of the admixed sintered layer thus formed - the coefficient of thermal expansion and thus favorably influence a cracking. The above-mentioned fillers for forming a mixed sintered layer, in particular iron and / or tungsten, are advantageously themselves electrically conductive, so that an electrical conductivity of the sintering layer so mixed is not significantly worsened compared to a pure silver layer.
In einer bevorzugten Ausführungsform sind die Füllpartikel durch ein Halbleitermaterial gebildet. Das Halbleitermaterial ist beispielsweise Silizium oder Germanium oder Selen. Vorteilhaft weisen die Halbleitermaterialien als Beimischungspartner für das Sinter-Matrix-Material, beispielsweise Silber, sowohl einen kleinen thermischen Ausdehnungskoeffizient aus, der einen Gesamtausdehnungskoeffizienten der beigemischten Silberschicht im Vergleich zu einer reinen Silberschicht verkleinern kann, als auch dieselben kristallinen Eigenschaften, insbesondere kristallbildenden Eigenschaften wie das Halbleitermaterial, sodass die beigemischte Sinterschicht hinsichtlich ihrer Textur der Textur des Halbleitermaterials ähnlich ist. In a preferred embodiment, the filler particles are formed by a semiconductor material. The semiconductor material is, for example, silicon or germanium or selenium. Advantageously, the semiconductor materials as admixing partner for the sintered matrix material, for example silver, both a small coefficient of thermal expansion, of a total expansion coefficient of the mixed silver layer in comparison to a pure silver layer, as well as the same crystalline properties, in particular crystal-forming properties such as the semiconductor material, so that the mixed sintered layer is similar in texture to the texture of the semiconductor material.
Die Erfindung wird nun im Folgenden anhand von Figuren und weiteren Ausführungsbeispielen beschrieben. Weitere vorteilhafte Ausführungsvarianten ergeben sich aus den in den abhängigen Ansprüchen und in den Figuren beschriebenen Merkmalen.The invention will now be described below with reference to figures and further embodiments. Further advantageous embodiments will become apparent from the features described in the dependent claims and in the figures.
Der Schaltungsträger
Der Halbleiterbaustein
Das Material des elektrischen Kontakts
Der Halbleiterbaustein
Die gefüllte Sinterschicht
Die Sinterschichten
Der elektrische Kontakt
Die thermischen Ausdehnungskoeffizienten der Sinterschichten
Der in
Der elektrische Anschluss
Die Sinterschichten
Der Schaltungsträger
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