DE102007006631A1 - Floor covering, wall or ceiling cladding made of wooden sections arranged as sheets have fitting free contours manufactured to tolerance to tenths of millimeters which follow growth and structural pattern of raw material - Google Patents

Floor covering, wall or ceiling cladding made of wooden sections arranged as sheets have fitting free contours manufactured to tolerance to tenths of millimeters which follow growth and structural pattern of raw material Download PDF

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Publication number
DE102007006631A1
DE102007006631A1 DE102007006631A DE102007006631A DE102007006631A1 DE 102007006631 A1 DE102007006631 A1 DE 102007006631A1 DE 102007006631 A DE102007006631 A DE 102007006631A DE 102007006631 A DE102007006631 A DE 102007006631A DE 102007006631 A1 DE102007006631 A1 DE 102007006631A1
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Prior art keywords
contours
wall
elements
tenths
tolerance
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DE102007006631A
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German (de)
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Herrmann Dieter Karsten Dipl-Ing (fh) De
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HERRMANN DIETER KARSTEN
HERRMANN DIETER KARSTEN
Herrmann Dieter Karsten Dipl-Ing (fh)
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Priority claimed from DE200620002021 external-priority patent/DE202006002021U1/en
Application filed by HERRMANN DIETER KARSTEN, HERRMANN DIETER KARSTEN, Herrmann Dieter Karsten Dipl-Ing (fh) filed Critical HERRMANN DIETER KARSTEN
Priority to DE102007006631A priority Critical patent/DE102007006631A1/en
Publication of DE102007006631A1 publication Critical patent/DE102007006631A1/en
Withdrawn legal-status Critical Current

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Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • E04F15/04—Flooring or floor layers composed of a number of similar elements only of wood or with a top layer of wood, e.g. with wooden or metal connecting members
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C3/00—Processes, not specifically provided for elsewhere, for producing ornamental structures
    • B44C3/12—Uniting ornamental elements to structures, e.g. mosaic plates
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C5/00—Processes for producing special ornamental bodies
    • B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
    • B44C5/043—Ornamental plaques, e.g. decorative panels, decorative veneers containing wooden elements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C5/00—Processes for producing special ornamental bodies
    • B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
    • B44C5/0461—Ornamental plaques, e.g. decorative panels, decorative veneers used as wall coverings
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/10—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements of wood or with an outer layer of wood
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F2201/00—Joining sheets or plates or panels
    • E04F2201/01—Joining sheets, plates or panels with edges in abutting relationship

Abstract

The wooden parts are arranged into sheets to clad floor, wall or ceiling surfaces (4). They have precisely fitting free contours (3) both length- and width-wise. The contours are manufactured to a tolerance of tenths of a millimeter. The contours follow the individual growth and structural pattern of the raw material. The parts can be combined with other materials or can be made exclusively from alternative materials.

Description

Fussböden sowie Wand- und Deckenverkleidungen im Innen- und im Aussenbereich können aus Holzelementen, wie beispielsweise Brettern, Bohlen oder Holzwerkstoffen bestehen. Durch eine flächige geschlossene Anordnung der Elemente entsteht je nach Anwendungsfall ein Fußboden bzw. eine Wand- oder Deckenverkleidung aus Holz.Floors as well Interior and exterior wall and ceiling cladding may be made of wooden elements, such as boards, planks or wood materials. By a flat closed Arrangement of the elements arises depending on the application, a floor or a wall or ceiling paneling made of wood.

Nach dem Stand der Technik haben die Holzelemente für Fussböden sowie für Wand- und Deckenverkleidungen gerade Konturen. In Sonderfällen können die Konturen auch vorher festgelegte geometrische Formen aufweisen, z.B. Kreisbögen. Diese Konturen haben den Nachteil, dass der natürliche Charakter des Holzes nur sehr eingeschränkt wiedergegeben werden kann, da die Wachstumsstrukturen und -konturen des Rohmaterials eben nicht geraden oder definiert geometrischen Linien folgen, sondern frei gekrümmt sind.To In the prior art, the wood elements for floors as well as wall and ceiling panels straight contours. In special cases, the Contours also have predetermined geometric shapes, e.g. Arcs. These contours have the disadvantage that the natural character of the wood only very limited can be reproduced since the growth structures and contours of the raw material just not straight or defined geometric Lines follow, but freely curved are.

Die Aufgabe besteht darin, Fussböden sowie Wand- und Deckenverkleidungen aus Holzelementen zu entwickeln, deren Konturen für die Länge und für die Breite abhängig von der Wuchsform individuell festgelegt werden, d.h., die Konturen sind frei. Unter freien Konturen sind beliebig wählbare Konturen zu verstehen (Pos. 3), i.d.R. sind sie beliebig gekrümmt, können aber in bestimmten Fällen auch gerade sein.The task is to develop floors and wall and ceiling panels made of wood elements, whose contours are determined individually for the length and width depending on the habit, ie, the contours are free. Under free contours arbitrary selectable contours are to be understood (pos. 3 ), they are usually curved arbitrarily, but in certain cases they can also be straight.

Eine erfindungsgemäße Ausführungsform, insbesondere die Herstellung und Ausprägung der Holzelemente werden anhand der 1 bis 3 erläutert. Es zeigen:An embodiment of the invention, in particular the production and expression of the wood elements are based on the 1 to 3 explained. Show it:

1 einen Holzfußboden mit frei gekrümmten Konturen der Dielen 1 a wooden floor with freely curved contours of the planks

2 die zu verlegende Fußbodenfläche mit dem ersten Holzelement 2 the flooring surface to be laid with the first wooden element

3 die zu verlegende Fußbodenfläche mit dem ersten und zweiten Holzelement 3 the flooring surface to be laid with the first and second wooden elements

Für die Herstellung der Holzelemente werden bevorzugt unbesäumte Bretter und Bohlen als Ausgangsprodukt eingesetzt, da hier die natürlichen Wachstumsstrukturen und -konturen noch vorhanden sind. Als Vorbehandlung werden die Holzelemente abgerichtet, auf Dicke gehobelt und, sofern gewünscht, auf der Sichtseite geschliffen.For the production The wood elements are preferably unedged boards and planks as a starting material used, because here the natural growth structures and contours are still present. As a pretreatment, the Wooden elements dressed, planed to thickness and, if desired, on the visible side ground.

Nun werden die vorgefertigten Holzelemente (Pos. 10) digital abgelichtet, z.B. per Scanner oder Fotokamera. Für jedes Holzelement entsteht eine verzerrungsfreie digitale Ablichtung.Now the prefabricated wooden elements (pos. 10 ) digitally scanned, eg by scanner or camera. For every wood element a distortion-free digital illumination is created.

Die Fläche des Fussbodens, der Wand oder der Decke, nachfolgend kurz Fläche genannt, wird vor Ort detailliert aufgemessen und in einem CAD-Programm massstabsgetreu gezeichnet (Pos. 1).The surface of the floor, the wall or the ceiling, hereafter referred to as area, is measured in detail on site and drawn to scale in a CAD program (pos. 1 ).

Die nachfolgenden Schritte in den Absätzen [0012] bis [0015] finden bevorzugt innerhalb eines CAD-Programms statt.The following steps in paragraphs [0012] to [0015] preferably within a CAD program instead.

Nun wird die erste Ablichtung (Pos. 2) wiederum massstabsgetreu in das CAD-Programm übertragen und innerhalb der Fläche an einem gewünschten Ort plaziert. Da die Ablichtung alle wesentlichen Wuchsinformationen der Bohle oder des Brettes zeigt, wie z.B. Faserverlauf, Rinde, Splintholz, Fäulnis, Äste, Färbung, etc., kann über sie eine freie Kontur (Pos. 3) mit einem digitalen Zeigegerät festgelegt werden, so dass das Fertigteil aus dem Rohkörper zunächst virtuell getrennt wird. Übrig bleibt die fertige Kontur des Holzelementes, die gegebenenfalls noch der Kontur der Fussboden-, Wand- oder Deckenfläche (Pos. 4) angepasst wird. Die Entstehung der freien Kontur mittels eines digitalen Zeigegeräts ist fakultativ und kann beispielsweise programmgesteuert über vorher definierte Parameter halb- oder vollautomatisch generiert werden.Now the first illumination (pos. 2 ) in turn transferred to scale to the CAD program and placed within the area at a desired location. Since the illumination shows all the essential growth information of the screed or of the board, such as, for example, grain, bark, sapwood, rot, branches, coloring, etc., a free contour (pos. 3 ) are set with a digital pointing device, so that the finished part is initially separated from the raw body virtually. What remains is the finished contour of the wood element, which optionally still the contour of the floor, wall or ceiling surface (pos. 4 ) is adjusted. The emergence of the free contour by means of a digital pointing device is optional and can be generated semi-automatically or fully automatically, for example, programmatically via previously defined parameters.

Die zweite Ablichtung (Pos. 5) wird gleichermaßen in das CAD-Programm übertragen und an die erste Kontur (Pos. 3) plaziert. Um eine präzise Passung zum ersten Holzelement zu erzielen, wird die angrenzende Kontur (Pos. 6) kopiert und auf die zweite Ablichtung übertragen. Die anderen Teile der Kontur werden wie oben beschrieben festgelegt.The second illumination (pos. 5 ) is equally transferred to the CAD program and to the first contour (pos. 3 ) placed. In order to achieve a precise fit to the first wood element, the adjacent contour (pos. 6 ) and transferred to the second illumination. The other parts of the contour are defined as described above.

Diese Schritte wiederholen sich, bis die Fussboden-, Wand- oder Deckenfläche vollständig mit Holzelementen ausgefüllt ist.These Steps repeat until the floor, wall or ceiling surface completely with Filled out wooden elements is.

Die Schritte innerhalb des CAD-Programms können auch variieren. Wenn z.B. besonders dekorative Bretter oder Bohlen verwendet werden, können die Ablichtungen zunächst willkürlich innerhalb der Fussboden-, Wand- oder Deckenfläche plaziert und mit freien Konturen versehen werden. Die Konturen für dazwischen liegende Holzelemente werden dann von den angrenzenden der zuerst verlegten übernommen.The Steps within the CAD program may also vary. If e.g. Especially decorative boards or planks can be used Illuminations first arbitrarily placed within the floor, wall or ceiling area and with free Contours are provided. The contours for intervening wooden elements are then taken over by the adjacent ones of the first ones.

Die Konturen im CAD-Programm werden für die Bearbeitung auf einer CNC-Fräse maschinengerecht in ein CNC-Programm umgewandelt.The Contours in the CAD program are used for processing on one CNC milling machine Machine-compatible converted into a CNC program.

Die Bretter und Bohlen werden schließlich auf einer CNC-Fräse bearbeitet und mit der passgenauen Kontur versehen. Die Kontur kann dabei glatt (stumpfe Passung) oder als Profil (z.B. Nut und Feder) ausgeprägt sein.The Boards and planks are finally machined on a CNC milling machine and provided with the precise contour. The contour can be smooth (blunt Fit) or as a profile (e.g., tongue and groove).

Neben Elementen aus Holz sind auch andere Materialien möglich, wie beispielsweise Steinplatten, Kunststoffe und Glas. Alle Materialien können entweder alleine oder aber auch mit anderen Materialien kombiniert werden.In addition to elements made of wood, other materials are possible, such as stone plat th, plastics and glass. All materials can be combined either alone or with other materials.

Durch dieses Fertigungsverfahren werden weitreichende Gestaltungsmöglichkeiten zur Verfügung gestellt. Bauherren, Architekten und Designer können die Konturen beliebig vorgeben. Auch die Konturen von Intarsien, Logos u.a. können auf die gleiche Art und Weise eingearbeitet werden.By This manufacturing process will be far-reaching design options to disposal posed. Builders, architects and designers can use the contours arbitrarily pretend. Also the contours of inlays, logos and others. can on the same way be incorporated.

Ferner ist eine spanende Bearbeitung der Holzelemente während der Montage nicht mehr erforderlich, da alle Holzelemente passgenau geliefert werden. Die Montage erfolgt dadurch schneller und sauberer. Es ist auch nicht erforderlich ein Übermenge zu beschaffen, die den Verschnitt durch spanende Bearbeitung während der Montage ausgleicht.Further is a machining of the wood elements during assembly no more necessary, as all wooden elements are delivered accurately. The Assembly is faster and cleaner. It is not required a superset procuring the blending by machining during the Assembly compensates.

Claims (5)

Fussböden sowie Wand- und Deckenverkleidungen aus flächig angeordneten Holzelementen, gekennzeichnet durch passgenaue freie Konturen der Elemente in der Länge und in der Breite.floors as well as wall and ceiling coverings made of flat wooden elements by perfectly fitting free contours of the elements in the length and in width. Fussböden sowie Wand- und Deckenverkleidungen nach Anspruch 1, dadurch gekennzeichnet, dass die freien Konturen der Holzelemente mit einer Toleranz im Zentel-Millimeterbereich gefertigt werden.floors and wall and ceiling coverings according to claim 1, characterized in that the free contours of the wooden elements with a tolerance in the tenths of a millimeter range be made. Fussböden sowie Wand- und Deckenverkleidungen nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass die Konturen dem individuellen Wuchs- oder Strukturverlauf des Rohmaterials folgen.floors as well as wall and ceiling coverings according to one of the preceding Claims, by characterized in that the contours of the individual growth or Structure course of the raw material follow. Fussböden sowie Wand- und Deckenverkleidungen nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass sie mit anderen Materialien kombiniert oder auch ausschließlich aus anderen Materialien bestehen.floors as well as wall and ceiling coverings according to one of the preceding Claims, by characterized in that it combines with other materials or also exclusively made of other materials. Verfahren zur Herstellung von Fussböden sowie Wand- und Deckenverkleidungen nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass die Elemente wie folgt gefertigt werden: – Erzeugung von digitalen massstabsgetreuen Abbildern der Rohelemente – Übertragung der digitalen Abbilder in ein CAD-System – Erzeugung der freien Konturen für die einzelnen Elemente im CAD-System; dabei werden die digitalen Abbilder und die Konturen auf zwei verschiedene Layer gelegt, sodass die Kontur jeden Elementes über dem jeweiligen Rohelement erfolgen kann – Kopieren von Konturen benachbarter Elemente – Übertragen den Konturdaten in ein CNC-Programm – Fräsen der Konturen auf einer CNC-FräseProcess for the production of flooring as well Wall and ceiling coverings according to one of the preceding claims, characterized characterized in that the elements are manufactured as follows: - Generation of digital scale images of the raw elements - Transmission the digital images into a CAD system - Generation of free contours for the individual elements in the CAD system; be there the digital ones Images and the contours are placed on two different layers, so the Contour of each element over the respective raw element can be done - Copying contours of neighboring elements - Transfer the contour data in a CNC program - Milling the contours on one CNC milling machine
DE102007006631A 2006-02-07 2007-02-06 Floor covering, wall or ceiling cladding made of wooden sections arranged as sheets have fitting free contours manufactured to tolerance to tenths of millimeters which follow growth and structural pattern of raw material Withdrawn DE102007006631A1 (en)

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Application Number Priority Date Filing Date Title
DE102007006631A DE102007006631A1 (en) 2006-02-07 2007-02-06 Floor covering, wall or ceiling cladding made of wooden sections arranged as sheets have fitting free contours manufactured to tolerance to tenths of millimeters which follow growth and structural pattern of raw material

Applications Claiming Priority (3)

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DE202006002021.7 2006-02-07
DE200620002021 DE202006002021U1 (en) 2006-02-07 2006-02-07 Floor covering, wall or ceiling cladding made of wooden sections arranged as sheets have fitting free contours manufactured to tolerance to tenths of millimeters which follow growth and structural pattern of raw material
DE102007006631A DE102007006631A1 (en) 2006-02-07 2007-02-06 Floor covering, wall or ceiling cladding made of wooden sections arranged as sheets have fitting free contours manufactured to tolerance to tenths of millimeters which follow growth and structural pattern of raw material

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2295215A1 (en) * 2009-09-09 2011-03-16 Rudolf Meyer Solid wood plate and method and device for manufacturing a solid wood plate
WO2014195281A1 (en) * 2013-06-07 2014-12-11 Bole Oü Method for producing laminate floorboards having edges following the natural curvature of the wooden material
EP2811086A3 (en) * 2013-06-06 2015-05-27 LCF Holding OÜ Covering of a surface using irregular undulating edge
AT517360B1 (en) * 2012-06-06 2017-01-15 Schulte Guido parquet board
WO2018100526A1 (en) * 2016-12-01 2018-06-07 Unilin, Bvba Set of floor panels and method for composing the set of floor panels
US10245748B2 (en) 2013-08-16 2019-04-02 Bole Oü Method for producing flooring modules comprising elements with curvilinear edges made from timber planks having edges with the natural curvature of the wooden material
RU200589U1 (en) * 2020-04-28 2020-10-30 Александр Александрович Юркин FACING MOSAIC STRUCTURE WITH A RELIEF FACIAL SURFACE
RU2781285C2 (en) * 2018-10-16 2022-10-11 Александр Григорьевич Литвак Surface coating consisting of blocks containing elements with curvilinear edge

Cited By (19)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2295215A1 (en) * 2009-09-09 2011-03-16 Rudolf Meyer Solid wood plate and method and device for manufacturing a solid wood plate
AT517360B1 (en) * 2012-06-06 2017-01-15 Schulte Guido parquet board
AT517360A5 (en) * 2012-06-06 2017-01-15 Schulte Guido parquet board
EP2811086A3 (en) * 2013-06-06 2015-05-27 LCF Holding OÜ Covering of a surface using irregular undulating edge
EA031028B1 (en) * 2013-06-07 2018-11-30 Боле Ою Method for producing laminate floorboards having edges following the natural curvature of the wooden material
WO2014195281A1 (en) * 2013-06-07 2014-12-11 Bole Oü Method for producing laminate floorboards having edges following the natural curvature of the wooden material
US20160123020A1 (en) * 2013-06-07 2016-05-05 Bole Oü Method for producing laminate floorboards having edges following the natural curvature of the wooden material
US9951530B2 (en) 2013-06-07 2018-04-24 Bole Ou Method for producing laminate floorboards having edges following the natural curvature of the wooden material
US10245748B2 (en) 2013-08-16 2019-04-02 Bole Oü Method for producing flooring modules comprising elements with curvilinear edges made from timber planks having edges with the natural curvature of the wooden material
BE1024775B1 (en) * 2016-12-01 2018-07-02 Unilin Bvba Set of floor panels and method for assembling them.
BE1024773B1 (en) * 2016-12-01 2018-07-03 Unilin Bvba Set of floor panels and method for assembling them
WO2018100526A1 (en) * 2016-12-01 2018-06-07 Unilin, Bvba Set of floor panels and method for composing the set of floor panels
JP2020514575A (en) * 2016-12-01 2020-05-21 ユニリン，ビーヴィビーエー Floor panel set and method of assembling floor panel set
US10975581B2 (en) 2016-12-01 2021-04-13 Unilin Bv Set of floor panels and method for composing thereof
EA039510B1 (en) * 2016-12-01 2022-02-04 Флоринг Индастриз Лимитед, Сарл Set of floor panels and method for composing same
JP7084570B2 (en) 2016-12-01 2022-06-15 ユニリン，ビーヴィビーエー How to assemble a set of floor panels and a set of floor panels
AU2017368918B2 (en) * 2016-12-01 2022-12-22 Unilin Bv Set of floor panels and method for composing the set of floor panels
RU2781285C2 (en) * 2018-10-16 2022-10-11 Александр Григорьевич Литвак Surface coating consisting of blocks containing elements with curvilinear edge
RU200589U1 (en) * 2020-04-28 2020-10-30 Александр Александрович Юркин FACING MOSAIC STRUCTURE WITH A RELIEF FACIAL SURFACE

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