DE08795652T1 - Substratmontagesystem - Google Patents

Substratmontagesystem Download PDF

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Publication number
DE08795652T1
DE08795652T1 DE08795652T DE08795652T DE08795652T1 DE 08795652 T1 DE08795652 T1 DE 08795652T1 DE 08795652 T DE08795652 T DE 08795652T DE 08795652 T DE08795652 T DE 08795652T DE 08795652 T1 DE08795652 T1 DE 08795652T1
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DE
Germany
Prior art keywords
treatment device
carrier system
exhaust treatment
insulating layer
inorganic insulating
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
DE08795652T
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English (en)
Inventor
Jr. Sergio David Fernandes
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Unifrax 1 LLC
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Unifrax Corp
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Publication date
Application filed by Unifrax Corp filed Critical Unifrax Corp
Publication of DE08795652T1 publication Critical patent/DE08795652T1/de
Pending legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B30/00Compositions for artificial stone, not containing binders
    • C04B30/02Compositions for artificial stone, not containing binders containing fibrous materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/24Particle separators, e.g. dust precipitators, using rigid hollow filter bodies
    • B01D46/2403Particle separators, e.g. dust precipitators, using rigid hollow filter bodies characterised by the physical shape or structure of the filtering element
    • B01D46/2418Honeycomb filters
    • B01D46/2422Mounting of the body within a housing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/24Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
    • F01N3/28Construction of catalytic reactors
    • F01N3/2839Arrangements for mounting catalyst support in housing, e.g. with means for compensating thermal expansion or vibration
    • F01N3/2853Arrangements for mounting catalyst support in housing, e.g. with means for compensating thermal expansion or vibration using mats or gaskets between catalyst body and housing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/24Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
    • F01N3/28Construction of catalytic reactors
    • F01N3/2839Arrangements for mounting catalyst support in housing, e.g. with means for compensating thermal expansion or vibration
    • F01N3/2853Arrangements for mounting catalyst support in housing, e.g. with means for compensating thermal expansion or vibration using mats or gaskets between catalyst body and housing
    • F01N3/2857Arrangements for mounting catalyst support in housing, e.g. with means for compensating thermal expansion or vibration using mats or gaskets between catalyst body and housing the mats or gaskets being at least partially made of intumescent material, e.g. unexpanded vermiculite
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/24Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
    • F01N3/28Construction of catalytic reactors
    • F01N3/2839Arrangements for mounting catalyst support in housing, e.g. with means for compensating thermal expansion or vibration
    • F01N3/2853Arrangements for mounting catalyst support in housing, e.g. with means for compensating thermal expansion or vibration using mats or gaskets between catalyst body and housing
    • F01N3/2864Arrangements for mounting catalyst support in housing, e.g. with means for compensating thermal expansion or vibration using mats or gaskets between catalyst body and housing the mats or gaskets comprising two or more insulation layers
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00612Uses not provided for elsewhere in C04B2111/00 as one or more layers of a layered structure
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00793Uses not provided for elsewhere in C04B2111/00 as filters or diaphragms
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/0081Uses not provided for elsewhere in C04B2111/00 as catalysts or catalyst carriers
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20Resistance against chemical, physical or biological attack
    • C04B2111/28Fire resistance, i.e. materials resistant to accidental fires or high temperatures
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20Resistance against chemical, physical or biological attack
    • C04B2111/28Fire resistance, i.e. materials resistant to accidental fires or high temperatures
    • C04B2111/285Intumescent materials
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2310/00Selection of sound absorbing or insulating material
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2310/00Selection of sound absorbing or insulating material
    • F01N2310/02Mineral wool, e.g. glass wool, rock wool, asbestos or the like
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02CCAPTURE, STORAGE, SEQUESTRATION OR DISPOSAL OF GREENHOUSE GASES [GHG]
    • Y02C20/00Capture or disposal of greenhouse gases
    • Y02C20/10Capture or disposal of greenhouse gases of nitrous oxide (N2O)

Abstract

Trägersystem für ein zerbrechliches Substrat einer Abgasbehandlungsvorrichtung umfassend:
– eine mikroporöse, anorganische Isolierschicht, die daran angepasst ist, dass sie mit mindestens einem Teil des zerbrechlichen Substrats direkt oder indirekt in Eingriff steht; und
– eine flexible faserige Befestigungsmatte, die daran angepasst ist, dass sie mit mindestens einem Teil des zerbrechlichen Substrats direkt oder indirekt in Eingriff steht.

Claims (20)

  1. Trägersystem für ein zerbrechliches Substrat einer Abgasbehandlungsvorrichtung umfassend: – eine mikroporöse, anorganische Isolierschicht, die daran angepasst ist, dass sie mit mindestens einem Teil des zerbrechlichen Substrats direkt oder indirekt in Eingriff steht; und – eine flexible faserige Befestigungsmatte, die daran angepasst ist, dass sie mit mindestens einem Teil des zerbrechlichen Substrats direkt oder indirekt in Eingriff steht.
  2. Trägersystem nach Anspruch 1, worin die anorganische Isolierschicht fein verteiltes Metalloxid und ein Trübungsmittel umfasst, gegebenenfalls weiterhin umfassend verstärkende anorganische Faser.
  3. Trägersystem nach Anspruch 2, worin das fein verteilte Metalloxid mindestens eines von pyrogenen Kieselsäuren, Lichtbogenkieselsäuren, alkaliarmen Fällungskieselsäuren, Siliciumdioxid-Aerogelen, pyrogen hergestellten Aluminiumoxiden, Lichtbogen-Aluminiumoxide, alkaliarme gefällte Aluminiumoxide, Aluminiumoxid-Aerogele sowie Mischungen davon umfasst.
  4. Trägersystem nach Anspruch 2, worin das Trübungsmittel mindestens Ilmenit, Titandioxid, Eisen-II-Eisen-III-Mischoxid, Chromdioxid, Zirkonoxid, Mangandioxid, Eisenoxid, Rutil, Zirkonsilikat, Siliciumcarbid und Mischungen davon umfasst.
  5. Trägersystem nach Anspruch 2, worin die verstärkende Faser Fasern von wenigstens einem von Aluminiumsilikat, Magnesiumsilikat, Steinwolle, textile Glasfasern oder Quarzfasern oder deren Kombination umfasst.
  6. Trägersystem nach Anspruch 2, worin die anorganische Isolierschicht Siliciumdioxid und Zirkonsilikat und gegebenenfalls ein verstärkendes Glasfilament umfasst.
  7. Trägersystem nach Anspruch 6, worin die anorganische Isolierschicht eine spezifische Wärmekapazität von etwa 0,8 kJ/kgK für Temperaturen von etwa 20°C bis etwa 800°C hat.
  8. Trägersystem nach Anspruch 1, worin die anorganische Isolierschicht einen Elastizitätsmodul, von größer als ungefähr 3 MPa für Dehnungen von weniger als 0,02 hat und eine Schüttdichte von größer als oder gleich etwa 260 kg/m3 hat.
  9. Trägersystem nach Anspruch 1, worin die anorganische Isolierschicht eine Wärmeleitfähigkeit von weniger als 0,055 W/mK für mittlere Temperaturen von weniger als 1000°C hat.
  10. Trägersystem nach Anspruch 1, worin die anorganische Isolierschicht eine Schüttdichte zwischen etwa 260 kg/m3 und etwa 520 kg/m3 hat.
  11. Eine Abgasbehandlungsvorrichtung umfassend ein zerbrechliches Substrat und das Trägersystem nach einem der Ansprüche 1–10.
  12. Abgasbehandlungsvorrichtung nach Anspruch 11, zusätzlich umfassend ein metallisches Gehäuse, welches das zerbrechliche Substrat, die mikroporöse anorganische Isolierschicht und die Befestigungsmatte umschließt.
  13. Abgasbehandlungsvorrichtung nach Anspruch 12, worin die anorganische Isolierschicht mit dem zerbrechlichen Substrat direkt in Eingriff steht.
  14. Abgasbehandlungsvorrichtung nach Anspruch 13, worin die faserige Befestigungsmatte zwischen der anorganischen Isolierschicht und dem Gehäuse angeordnet ist.
  15. Abgasbehandlungsvorrichtung nach Anspruch 14, worin die faserige Befestigungsmatte im Wesentlichen nicht anschwellend ist.
  16. Abgasbehandlungsvorrichtung nach Anspruch 12, worin die faserige Befestigungsmatte direkt mit dem zerbrechlichen Substrat in Eingriff steht.
  17. Abgasbehandlungsvorrichtung nach Anspruch 16, worin die faserige Befestigungsmatte anschwellend ist.
  18. Abgasbehandlungsvorrichtung nach Anspruch 12, umfassend eine Vielzahl von faserigen Befestigungsmatten.
  19. Abgasbehandlungsvorrichtung nach Anspruch 12, worin das genannte zerbrechliche Substrat ein katalytischer Umwandlungs-Monolith oder ein Dieselpartikelfilter ist, der an die Aufnahme von Abgasen aus einer Verbrennungsmaschine angepasst ist.
  20. Abgasbehandlungsvorrichtung nach Anspruch 12, worin das zerbrechliche Substrat in einer selektiven Katalysator-Reduktionseinheit, einer NOx Falle oder einem chemisch-industriellen Emissionsschacht angeordnet ist.
DE08795652T 2007-08-31 2008-08-28 Substratmontagesystem Pending DE08795652T1 (de)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US96717707P 2007-08-31 2007-08-31
US967177P 2007-08-31
PCT/US2008/010178 WO2009032147A2 (en) 2007-08-31 2008-08-28 Substrate mounting system

Publications (1)

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DE08795652T1 true DE08795652T1 (de) 2010-10-21

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US (1) US8017085B2 (de)
EP (1) EP2188504A2 (de)
JP (1) JP5662798B2 (de)
KR (2) KR20100076942A (de)
CN (1) CN101821488B (de)
BR (1) BRPI0815800A2 (de)
CA (1) CA2696214A1 (de)
DE (1) DE08795652T1 (de)
MX (1) MX2010002182A (de)
WO (1) WO2009032147A2 (de)
ZA (1) ZA201001190B (de)

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US20090060800A1 (en) 2009-03-05
BRPI0815800A2 (pt) 2015-06-16
KR20150071033A (ko) 2015-06-25
MX2010002182A (es) 2010-03-18
CN101821488A (zh) 2010-09-01
WO2009032147A2 (en) 2009-03-12
EP2188504A2 (de) 2010-05-26
US8017085B2 (en) 2011-09-13
JP5662798B2 (ja) 2015-02-04
JP2010538202A (ja) 2010-12-09
ZA201001190B (en) 2010-10-27
CN101821488B (zh) 2013-05-22
CA2696214A1 (en) 2009-03-12
KR20100076942A (ko) 2010-07-06

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