CN2925645Y - Automatic sorting machine for waste batteries - Google Patents
Automatic sorting machine for waste batteries Download PDFInfo
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- CN2925645Y CN2925645Y CN 200620017472 CN200620017472U CN2925645Y CN 2925645 Y CN2925645 Y CN 2925645Y CN 200620017472 CN200620017472 CN 200620017472 CN 200620017472 U CN200620017472 U CN 200620017472U CN 2925645 Y CN2925645 Y CN 2925645Y
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- sorting
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Abstract
The utility model relates to an automatic sorting machine for waste batteries, which comprises 1 or more sorting belts driven by a power machine to convey the waste batteries outside a raw material bin, wherein the sorting belts pass through a discharge hole of the raw material bin, a plurality of screening grooves for screening certain types of batteries are arranged in sequence at intervals in the longitudinal direction of each sorting belt, and the axial directions of the screening grooves are mutually parallel and are all perpendicular to the longitudinal direction of the sorting belt; each screening groove comprises a through large opening and a through small opening, the shape of the large opening is matched with the shape of the outline of one side of a single battery and is slightly larger, and the opening of the small opening is slightly smaller than the size of the outline of the side of the battery; the automatic sorting machine is also provided with a nondestructive detector for detecting the type of the battery. The utility model discloses abandonment battery automatic separation machine can adapt to the trend that electrode material and structure develop day by day, automatically/carry out more meticulous sorting to the discarded battery commonly used that mixes the collection high-efficiently to improve subsequent processing's efficiency, improve secondary pollution and remain.
Description
Technical Field
The utility model relates to an environmental protection and resource recovery equipment, more specifically say, the utility model relates to a recovery plant of abandonment chemical power.
Background
In the modern society, which is brought into the electronic age, the more and more the varieties and the larger the quantity of electromechanical products and electronic devices in the modern society, the functions of human locomotory organs, sensory organs and even thought organs are greatly expanded and extended by various electromechanical products, and in these products/devices, chemical power supplies-batteries which are convenient to carry and move are widely used. The common batteries in the common appliances and vehicles mainly comprise primary batteries represented by zinc-manganese batteries and secondary batteries with increasingly diversified varieties, such as nickel-metal hydride batteries, lithium ion batteries, lithium batteries, nickel-cadmium batteries and the like. The material types in the batteries comprise various elements such as mercury, cadmium, lead, zinc, manganese, cobalt, nickel, copper, silver and the like, the compounds comprise inorganic and organic acids, bases, salts, polymer films and the like, the mixture and the composition comprise inorganic and organic compounds and coexistence compounds of the inorganic and organic compounds, and the physical forms comprise powder, films, sheets, frameworks, colloids, gases and the like. In short, in order to increase the efficiency of batteries and various application functions, battery contents having complicated shapes have been developed, and the variety of shapes of battery contents has been increasingly diversified with the development of people.
These diverse materials present in the battery tend to increase the difficulty of disposal once the battery is discarded due to failure. If the treatment is improper, serious environmental pollution is caused and resources are wasted. For example, lead, mercury, cadmium and even precious metals in the water form toxic and harmful substances or solutions which cause secondary pollution to the environment, and organic and inorganic substances in the water are all those which are difficult to degrade in the natural environment and are easy to cause serious damage to the environment.
On the other hand, if the various substances in the waste batteries can be effectively recycled, the waste can become a new resource source, thereby reducing the burden and pollution of the environment and increasing the quantity and variety of available resources.
However, at present, except that the waste lead-acid batteries are easy to be collected independently and recycled by a pyrometallurgical method due to special external dimensions and use occasions, the zinc-silver batteries are easy to be recycled independently due to the precious metals, and the like, for a large number of other waste common batteries which are recycled in a mixed manner, due to the fact that electrode materials are increasingly numerous, electrode structure differences and external dimensions are various, previous grade sorting is difficult to refine, effective sorting means and equipment are not available at home and abroad, subsequent physicochemical deep processing is difficult to perform, the efficiency of subsequent processing of the waste common batteries is influenced, industrial processing of a large number of waste common batteries is difficult to develop and continue, scale benefits and industrial advantages are not mentioned, and attention and support of the society, the public and governments are not obtained.
Chinese patent application No. 200510033231.3 discloses a method for recycling mixed waste batteries and a special roasting furnace thereof, wherein the method comprises the following steps: the method comprises the following steps of (1) unpacking and discharging treatment of waste batteries; (2) crushing the battery and washing away the electrolyte in the battery; (3) Washing the crushed materials with water, ball-milling, and roasting to separate organic matters, mercury, cadmium and zinc; (4) Separating the battery shell, the iron and copper current collectors by a screening method; (5) The undersize products are leached by alkali to remove aluminum and zinc, then are acid-dissolved after being roasted, and then rare earth elements, impurities, nickel and cobalt elements in the acid-dissolved solution are separated by using a chemical precipitation and solvent extraction method. The method is economic and reasonable in process and good in effect, and the mixed waste batteries do not need to be classified and sorted in advance. The special roasting furnace is formed by sequentially connecting an air blower, a roasting furnace body, a cooler and a flue gas filter, and is easy to prepare and good in treatment effect. However, the method uses the principle process of pyrometallurgical and hydrometallurgical processes for reference, and adopts mixed treatment which is basically not separated for a large amount of mixed and recycled waste common batteries, but the treatment method and equipment which are not distinguished are difficult to adapt to the development trend of increasingly innovative electrode materials and structures, and the treatment effect and the secondary pollution residue are difficult to further improve.
Disclosure of Invention
To the above shortcoming of prior art, the utility model aims at providing an automatic sorter of abandonment battery, it has following advantage: the method can adapt to the trend that electrode materials and structures are gradually developed, and can automatically/efficiently perform finer sorting on commonly-used waste batteries which are collected in a mixing way, so that the subsequent treatment efficiency is improved, and the secondary pollution residue is improved.
Therefore, the technical solution of the utility model is an automatic sorting machine for waste batteries, which comprises 1 or more sorting belts driven by a power machine to be conveyed out of a raw material bin, wherein the sorting belts pass through a discharge hole of the raw material bin, a plurality of screening grooves for screening certain type of batteries are arranged in sequence at intervals in the longitudinal direction of each sorting belt, and the axial directions of the screening grooves are parallel to each other and are all vertical to the longitudinal direction of the sorting belt; each screening groove comprises a through large opening and a through small opening, the shape of the large opening is matched with the shape of the outline of one side of a single battery and is slightly larger, and the opening of the small opening is slightly smaller than the size of the outline of the side of the battery; the automatic sorting machine is also provided with a nondestructive detector for detecting the type of the battery.
Although the appearance of the battery is various, based on the idea of convenient use and industrial standardization of human appliances, the type of the appearance of the battery is still limited, according to the point, the utility model discloses adopt the limited variety can contain the screening groove with the mutually communicated big mouth and small mouth of the battery of different size and shape, utilize the big mouth to detain a certain type of battery on the screening groove, and utilize to get rid of the battery of slightly smaller size from the small mouth through the small mouth of smaller size, reach the size screening purpose; meanwhile, the selection belt is used as a carrier of the screening groove, and the power-driven selection belt continuously screens batteries with various sizes and shapes through the discharge hole of the raw material groove, so that the hybrid batteries can be automatically and efficiently finely sorted in size and shape. However, the identical battery in size shape probably has the different inner structure of difference degree, in order to further distinguish the battery of selecting different inner structure in the identical battery of size shape, the utility model discloses with the help of advance in modern electronics industry and the radiation physics, safety, low energy, sensitive nondestructive test technique, develop the nondestructive test ware that detects battery type, take the nondestructive test ware of modern technology can be fast, real-time, safety, environmental protection ground to carry out on-line classification screening, can also confirm further on the battery from the size shape to the battery of different inner structure and select separately, then send subordinate to disassemble, aftertreatment. Therefore, the utility model discloses the sorter can adapt to the trend that electrode material and structure developed day by day, can carry out meticulous sorting to the discarded cell commonly used that mixes and collect automatically/high-efficiently, improves the efficiency of follow-up treatment greatly, and then improves secondary pollution and remain.
The utility model discloses concrete institutional advancement still includes:
in order to reduce the occupied area, the automatic sorting machine comprises a plurality of sorting belts for screening batteries with different shapes and sizes, the sorting belts with the sorting and screening functions are arranged at different discharge ports of the raw material bin in a radial mode or in parallel mode, and a secondary material bin is arranged below the discharge end of each sorting belt.
The longitudinal direction of the selecting belt is obliquely crossed with the horizontal direction, and the feeding end of the selecting belt and the raw material bin are arranged below the discharging end of the selecting belt.
In order to ensure that the nondestructive detection has maximum safety, minimum energy consumption, optimal internal detection precision and fastest detection speed, the nondestructive detector comprises an X-ray sector scanner, a signal receiver, a preamplifier, an A/D converter, a buffer, a CPU, a battery type database module and a real-time signal interface, wherein the scanner is arranged at the upper part of the selection belt.
The automatic sorting machine also comprises a three-way distributor connected to the discharge end of each sorting and conveying belt, the three-way distributor comprises a feed inlet and 2 material distribution ports, a material distribution valve is arranged at the intersection point of the 2 material distribution ports, the material distribution valve is driven by an actuating mechanism, and the actuating mechanism is connected with an output circuit of the nondestructive detector and is controlled by an output signal of the nondestructive detector. Of course, a four-way distributor and the like can be adopted according to the battery structure, the process requirement and the resolving power of the nondestructive detector.
The material distributing port is respectively butted with a secondary material bin or a next-stage conveying belt.
In order to regulate and promote the arrangement and the conveying of the batteries, the raw material bin is also provided with a vibration mechanism and/or a friction roller and/or a friction belt which can promote the translation and the rotation of the batteries.
The secondary silo includes a silo slot having a width that is comparable to the length of a single respective battery.
The secondary silo comprises a vibration mechanism and/or a friction roller and/or a friction belt for conveying the batteries which are horizontally arranged.
The invention is further described with reference to the following drawings and specific embodiments.
Drawings
Fig. 1 is a schematic structural view of an embodiment of the automatic sorting machine for waste batteries according to the present invention.
Fig. 2 is an enlarged view of a part of the apparatus for screening a certain type of battery a in fig. 1.
Fig. 3 is a schematic block diagram of the structure principle of the embodiment of the nondestructive detector of the present invention.
Detailed Description
Referring to fig. 1 and 2, there are shown schematic structural views of an embodiment of an automatic waste battery separator according to the present invention. The automatic sorting machine comprises a rack (not shown), a power machine 10 and a raw material bin 20, the automatic sorting machine comprises a sorting belt 30 which is driven by the power machine 10 to convey outwards, the automatic sorting machine comprises a plurality of sorting belts 30A, 30B and 30C for sorting batteries A, B and C with different shapes and sizes, the sorting belts 30A, 30B and 30C with sorting and sorting functions are radially arranged at discharge ports 21 with elastic baffle plates 22 in different directions of the raw material bin 20, a plurality of sorting grooves 40A, 40B and 40C for sorting certain types of batteries are respectively arranged on the sorting belts 30A, 30B and 30C in a longitudinal direction at intervals and in a detachable manner, the axial directions of the sorting grooves 40A, 40B and 40C are mutually parallel and are respectively vertical to the longitudinal directions of the corresponding sorting belts 30A, 30B and 30C, each sorting groove 40A, 40B and 40C comprises a large opening 401 and a small opening 402 which are mutually communicated, the shape and the size of the large opening 401 is slightly larger than the shape and the size of the shape of the small opening 402 of one side of the single type of the battery, and the contour size of the small opening is slightly smaller than the single type battery; a nondestructive detector 50 for detecting the type of the battery is also disposed above the conveyor belts 30A, 30C. The longitudinal direction and the horizontal direction of the selecting belts 30A, 30B and 30C are oblique, and the feeding ends of the selecting belts 30A, 30B and 30C and the raw material bin 20 are arranged below the discharging ends of the selecting belts 30A, 30B and 30C.
And a secondary storage bin 60 is arranged below the discharge ends of the selecting belts 30A, 30B and 30C.
The automatic sorting machine further comprises a three-way distributor 70 connected to the discharge end of each of the conveyor belts 30A, 30B, 30C, and comprising a feeding port 71 and 2 distributing ports 72 (only shown in the former), wherein a distributing valve 73 is disposed at the intersection of the 2 distributing ports 72, the distributing valve 73 is driven by an actuator 74, and the actuator 74 is connected to the output circuit of the nondestructive detector 50 and controlled by the output signal of the nondestructive detector 50.
The material separating ports 72 are respectively butted against one secondary bunker 60 (or the next-stage conveyor belt).
The raw material bin 20 is further provided with a vibration mechanism 81 and a friction roller 82 for driving the batteries A, B and C to translate and rotate.
The secondary silo 60 comprises a silo slot having a width corresponding to the length of a single corresponding battery, a vibration mechanism (omitted) for conveying the batteries in a horizontal arrangement, a friction roller and a friction belt 61.
Referring to fig. 3, a schematic block diagram of the structure principle of the embodiment of the nondestructive detector of the present invention is shown. The nondestructive detector 50 comprises a roentgen rays sector scanner 51, a signal receiver 52, a preamplifier 53, an A/D converter 54, a buffer 55, a CPU processor 56, a battery type database module 57 and a real-time signal interface 58, wherein the scanner 51 is arranged at the upper part of the selection belt 30. The real-time signal interface 58 output circuit of the nondestructive detector 50 is respectively connected with the actuating mechanism 74 of the three-way distributor 70 and the actuating mechanism 511 of the scanner 51 and outputs control signals to the actuating mechanisms, and the distributing valve 73 of the three-way distributor 70 is driven by the actuating mechanism 74 to further sort the waste batteries A, B and C with the same size/shape according to different internal structures and transmit the waste batteries A, B and C to the corresponding automatic shell breaking machine for shell breaking and dismantling.
Claims (10)
1. The utility model provides a waste battery automatic separation machine, its includes frame, power machine, raw materials storehouse which characterized in that: the automatic sorting machine comprises 1 or more sorting belts which are driven by a power machine to be conveyed to the outside of the raw material bin, the sorting belts pass through a discharge hole of the raw material bin, a plurality of screening grooves for screening certain type of batteries are arranged in sequence at intervals in the longitudinal direction of each sorting belt, and the axial directions of the screening grooves are mutually parallel and are vertical to the longitudinal direction of the sorting belts; each screening groove comprises a through large opening and a through small opening, the shape of the large opening is matched with the shape of one side outline of a single certain type battery and is slightly larger, and the opening of the small opening is slightly smaller than the size of the side outline of the certain type battery; the automatic sorting machine is also provided with a nondestructive detector for detecting the type of the battery.
2. The automatic waste battery sorting machine according to claim 1, wherein: the automatic sorting machine comprises a plurality of sorting belts for screening batteries with different shapes and sizes, the sorting belts with the sorting and screening functions are arranged at different discharge ports of the raw material bin in a radial or parallel mode, and a secondary material bin is arranged below the discharge end of each sorting belt.
3. The automatic waste battery sorting machine according to claim 1 or 2, wherein: the longitudinal direction of the selecting belt is obliquely crossed with the horizontal direction, and the feeding end of the selecting belt and the raw material bin are arranged below the discharging end of the selecting belt.
4. The automatic waste battery sorting machine according to claim 1 or 2, wherein: the nondestructive detector comprises an X-ray sector scanner, a signal receiver, a preamplifier, an A/D converter, a buffer, a CPU, a battery type database module and a real-time signal interface, wherein the scanner is arranged on the upper part of the selection belt.
5. The automatic waste battery sorting machine according to claim 1 or 2, wherein: the automatic sorting machine also comprises a three-way material distributor connected to the material outlet end of each sorting and conveying belt, wherein the three-way material distributor comprises an incoming material port and 2 material distributing ports, a material distributing valve is arranged at the intersection point of the 2 material distributing ports and driven by an actuating mechanism, and the actuating mechanism is connected with an output circuit of the nondestructive detector and controlled by an output signal of the nondestructive detector.
6. The automatic waste battery sorting machine according to claim 5, wherein: the material distributing openings are respectively butted with a secondary bunker or a next-stage conveyor belt.
7. The automatic waste battery sorting machine according to claim 1 or 2, wherein: and the raw material bin is also provided with a vibration mechanism and/or a friction roller and/or a friction belt for promoting the translation and rotation of the battery.
8. The automatic waste battery sorting machine according to claim 1 or 2, wherein: the screening trough is detachably mounted on each sorting belt.
9. The automatic waste battery sorting machine according to claim 1 or 2, wherein: the secondary bins include bin slots each having a width corresponding to the length of a single respective cell.
10. The automatic waste battery sorting machine according to claim 1 or 2, wherein: the secondary bunker comprises a vibration mechanism and/or a friction roller and/or a friction belt for conveying the batteries which are horizontally arranged.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200620017472 CN2925645Y (en) | 2006-06-15 | 2006-06-15 | Automatic sorting machine for waste batteries |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200620017472 CN2925645Y (en) | 2006-06-15 | 2006-06-15 | Automatic sorting machine for waste batteries |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2925645Y true CN2925645Y (en) | 2007-07-25 |
Family
ID=38279878
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200620017472 Expired - Lifetime CN2925645Y (en) | 2006-06-15 | 2006-06-15 | Automatic sorting machine for waste batteries |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2925645Y (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105642554A (en) * | 2014-11-14 | 2016-06-08 | 江苏永昌新能源科技有限公司 | Separating plate for micro lithium batteries |
| CN105655662A (en) * | 2016-03-02 | 2016-06-08 | 普利资环境科技（苏州）有限公司 | Automatic disassembling device for waste batteries |
| CN105759317A (en) * | 2014-12-17 | 2016-07-13 | 沈阳铝镁设计研究院有限公司 | X-ray machine foreign matter detection device |
| CN106391478A (en) * | 2016-08-29 | 2017-02-15 | 湖州新开元碎石有限公司 | Construction gallet and scree flaky particle screening device |
| CN110133207A (en) * | 2019-05-30 | 2019-08-16 | 四川省乐山市科百瑞新材料有限公司 | A kind of rare earth metal automatic sorting device and its method for separating |
-
2006
- 2006-06-15 CN CN 200620017472 patent/CN2925645Y/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105642554A (en) * | 2014-11-14 | 2016-06-08 | 江苏永昌新能源科技有限公司 | Separating plate for micro lithium batteries |
| CN105759317A (en) * | 2014-12-17 | 2016-07-13 | 沈阳铝镁设计研究院有限公司 | X-ray machine foreign matter detection device |
| CN105655662A (en) * | 2016-03-02 | 2016-06-08 | 普利资环境科技（苏州）有限公司 | Automatic disassembling device for waste batteries |
| CN106391478A (en) * | 2016-08-29 | 2017-02-15 | 湖州新开元碎石有限公司 | Construction gallet and scree flaky particle screening device |
| CN110133207A (en) * | 2019-05-30 | 2019-08-16 | 四川省乐山市科百瑞新材料有限公司 | A kind of rare earth metal automatic sorting device and its method for separating |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee |
Owner name: SHENZHEN CITY GELINMEI HIGH NEW TECHNOLOGY CO., LT Free format text: FORMER NAME OR ADDRESS: GELINMEI HI-TECH CO., LTD., SHENZHEN |
|
| CP03 | Change of name, title or address |
Address after: 518104 R & D center, 2, science and Technology Innovation Park, Baoan the Peach Garden, West Village, Baoan District, Shenzhen, Guangdong Patentee after: Shenzhen GEM High-tech Co., Ltd. Address before: 518104 R & D center, 2, science and Technology Innovation Park, Baoan the Peach Garden, West Village, Baoan District, Shenzhen, Guangdong Patentee before: Gelinmei Hi-Tech Co., Ltd., Shenzhen |
|
| CX01 | Expiry of patent term |
Granted publication date: 20070725 |
|
| EXPY | Termination of patent right or utility model |