CN105759317A - X-ray machine foreign matter detection device - Google Patents
X-ray machine foreign matter detection device Download PDFInfo
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- CN105759317A CN105759317A CN201410787919.XA CN201410787919A CN105759317A CN 105759317 A CN105759317 A CN 105759317A CN 201410787919 A CN201410787919 A CN 201410787919A CN 105759317 A CN105759317 A CN 105759317A
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Abstract
The invention relates to an X-ray machine foreign matter detection device, and the device is mainly used in the field of petroleum coke calcining in the carbon industry. Two ends of a conveying belt are respectively provided with a belt speed measurement apparatus, and an X-ray machine is disposed above the central part of the conveying belt. The ends of the conveying belt are opposite to material inlets of an electric T-joint material distribution device. Two material inlets of the electric T-joint material distribution device are respectively opposite to material conveying equipment and an unqualified product recovery apparatus. Control signals of all equipment enter into a controller, and all equipment is automatically controlled by the controller. According to the invention, the device is added to a flow after the calcining of petroleum coke. Through the X-ray machine, the belt speed measurement apparatus, the controller and the electric T-joint material distribution device, the device can automatically carry out the foreign matter detection of a product after the calcining of petroleum coke, automatically carries out the recovery processing of the product comprising a foreign matter, and improves the quality of a calcining product of petroleum coke.
Description
Technical field
The present invention relates to a kind of X-ray machine detection device for foreign matter, be mainly used in carbon element industry calcining petroleum coke process field, its calcining petroleum coke is processed after product in whether contain foreign body and detect, and automatically process after the Product recycling containing foreign body.
Background technology
A processing links important in carbon element industry is that petroleum coke is carried out calcination processing, and the product after calcining will be applied to the industry such as electrolytic aluminum anode, refining furnace electrode production.
Generally, the petroleum coke product after calcining is by the raw material directly as next procedure, without detecting whether containing foreign body in calcination product.But, in the production link that petroleum coke is calcined, because being mixed into stone, refractory material comes off, often inevitably contain the foreign body such as stone or iron block, if directly these petroleum coke products being sold as finished product, the quality of enterprise product can be affected, and downstream industry is impacted.Such as: if containing foreign body in electrolytic aluminum anode, current efficiency can be affected and increases the energy consumption of electrolytic aluminium, also affecting product quality and the composition of aluminium ingot simultaneously.
In today that competition among enterprises is day by day fierce, the product after calcining petroleum coke is processed detects, and is processed by the Product recycling containing foreign body, again calcines after getting rid of foreign body again, thus improve the quality of calcining finished product, the competitiveness of raising enterprise is very necessary.
Summary of the invention
It is an object of the invention to provide a kind of X-ray machine detection device for foreign matter arranged in workshop, its calcining petroleum coke is processed after product in whether contain foreign body and detect, and automatically the Product recycling containing foreign body is processed, get rid of foreign body thus improving the quality of product.
The technical scheme is that
A kind of X-ray machine detection device for foreign matter, this device includes: belt conveyor, belt speed measuring device, X-ray machine, controller, electric three passes tripper, material transfer equipment, substandard product retracting device, and concrete structure is as follows:
Being respectively provided with belt speed measuring device at the two ends of belt conveyor, be provided above X-ray machine at the middle part of belt conveyor, the terminal of belt conveyor is relative with electric three passes tripper charging aperture;Two discharging openings of electric three passes tripper are relative with material transfer equipment and substandard product retracting device respectively;The control signal of each equipment all enters controller, and all devices automatically controls by controller.
Described X-ray machine detection device for foreign matter, the input of controller is connected with belt speed measuring device, X-ray machine, and the outfan of controller is connected with electric three passes tripper.
Described X-ray machine detection device for foreign matter, detection signal is sent into controller and carries out image recognition processing by X-ray machine, and when finding the product containing impurity, controller controls electric three passes tripper and makes it into substandard product retracting device.
Described X-ray machine detection device for foreign matter, the using method of this device is as follows:
Product after calcining petroleum coke process enters belt conveyor, adopts X-ray machine persistently the product on belt conveyor to be detected, and testing result is sent to controller, and result is analyzed processing by controller;During normal condition, controller controls electric three passes tripper, makes product enter material transfer equipment;When finding the product containing impurity, by the belt speed measuring device on belt conveyor, and the installation site of X-ray machine is to the distance of belt conveyor terminal, calculate this product containing foreign body and arrive the time of electric three passes tripper, in a period of time before and after this time point, controller controls the guiding of electric three passes tripper, foreign body and neighbouring product thereof is made to enter substandard product retracting device, product in substandard product retracting device can regularly be taken away by staff, manually removing foreign body, surplus products can come back in flow process.
Advantages of the present invention and providing the benefit that:
1, X-ray machine detection device for foreign matter of the present invention mainly includes X-ray machine, belt speed measuring device, controller, style three-way distributor etc., automatically detected whether product contains foreign body by X-ray machine, and transmit signals to controller, control style three-way distributor by controller and the product containing foreign body is entered in substandard product retracting device automatically.
2, the X-ray machine of X-ray machine detection device for foreign matter of the present invention, belt speed measuring device, controller etc. are respectively provided with dust reduction capability, and adopt high temperature resistant electronic devices and components manufacture, improve the safety and reliability of longtime running under bad working environments.
3, X-ray machine detection device for foreign matter of the present invention efficiently solves traditional problem to the not detection foreign body of product after the process of aluminum calcining petroleum coke, improves the quality of product.
4, X-ray machine detection device for foreign matter of the present invention installs belt speed measuring device on belt, and use electric three passes tripper, can will be discharged in substandard product retracting device containing impurity product and neighbouring product thereof exactly, so that the control of material is become simple, reliable.
In a word, X-ray machine detection device for foreign matter of the present invention has simple to operate, safe and reliable, and the advantage that automaticity is high, whether the product after calcining petroleum coke being processed contains impurity automatically detect, and the product containing impurity reclaimed automatically and processes, thus improving the quality of enterprise product, improve the competitiveness of enterprise.
Accompanying drawing explanation
Fig. 1 is the configuration schematic diagram of X-ray machine detection device for foreign matter of the present invention.
In figure: 1, belt conveyor;2, belt speed measuring device;3, X-ray machine;4, controller;5, electric three passes tripper;6, material transfer equipment;7, substandard product retracting device.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is described further explanation.
As it is shown in figure 1, X-ray machine detection device for foreign matter of the present invention specifically includes that belt conveyor 1, belt speed measuring device 2, X-ray machine 3, controller 4, electric three passes tripper 5, material transfer equipment 6, substandard product retracting device 7 etc., concrete structure is as follows:
Being respectively provided with belt speed measuring device 2 at the two ends of belt conveyor 1, be provided above X-ray machine 3 at the middle part of belt conveyor 1, the terminal of belt conveyor 1 is relative with electric three passes tripper 5 charging aperture.5 two discharging openings of electric three passes tripper are relative with material transfer equipment 6 and substandard product retracting device 7 respectively.The control signal of each equipment all enters controller 4, and all devices automatically controls by controller.The input of controller 4 is connected with belt speed measuring device 2, X-ray machine 3, and the outfan of controller 4 is connected with electric three passes tripper 5.Detection signal is sent into controller 4 and carries out image recognition processing by X-ray machine 3, and when finding the product containing impurity, controller 4 controls electric three passes tripper 5 and makes it into substandard product retracting device 7.
The work process of X-ray machine detection device for foreign matter of the present invention is as follows:
Product after calcining petroleum coke process enters belt conveyor 1, adopts X-ray machine 3 persistently the product on belt conveyor 1 to be detected, and testing result is sent to controller 4, and result is analyzed processing by controller 4.During normal condition, controller 4 controls electric three passes tripper 5, makes product enter material transfer equipment 6.When finding the product containing impurity, by the belt speed measuring device 2 on belt conveyor 1, and the installation site of X-ray machine 3 is to the distance of belt conveyor 1 terminal, this product containing foreign body can be calculated and arrive the time of electric three passes tripper 5, in a bit of time before and after this time point, controller 4 controls the guiding of electric three passes tripper 5, foreign body and neighbouring product thereof is made to enter substandard product retracting device 7, product in substandard product retracting device 7 can regularly be taken away by staff, manually removing foreign body, surplus products can come back in flow process.
Result shows, present invention flow process after petroleum coke is calcined increases X-ray machine detection device for foreign matter, by to X-ray machine, belt speed measuring device, controller, electric three passes tripper use, automatically the product after calcining petroleum coke can being processed carries out foreign bodies detection, and automatically the product containing foreign body is recycled, thus improve the quality of calcining petroleum coke product.X-ray machine detection device for foreign matter in the present invention have installation and simple to operate, implement convenient, use safe and reliable, automaticity advantages of higher, in carbon element industry calcining petroleum coke process for producing field, there is bigger application prospect.
Claims (4)
1. an X-ray machine detection device for foreign matter, it is characterised in that this device includes: belt conveyor, belt speed measuring device, X-ray machine, controller, electric three passes tripper, material transfer equipment, substandard product retracting device, concrete structure is as follows:
Being respectively provided with belt speed measuring device at the two ends of belt conveyor, be provided above X-ray machine at the middle part of belt conveyor, the terminal of belt conveyor is relative with electric three passes tripper charging aperture;Two discharging openings of electric three passes tripper are relative with material transfer equipment and substandard product retracting device respectively;The control signal of each equipment all enters controller, and all devices automatically controls by controller.
2. the X-ray machine detection device for foreign matter described in claim 1, it is characterised in that the input of controller is connected with belt speed measuring device, X-ray machine, and the outfan of controller is connected with electric three passes tripper.
3. the X-ray machine detection device for foreign matter described in claim 1, it is characterized in that, detection signal is sent into controller and carries out image recognition processing by X-ray machine, and when finding the product containing impurity, controller controls electric three passes tripper and makes it into substandard product retracting device.
4. the X-ray machine detection device for foreign matter described in claim 1, it is characterised in that the using method of this device is as follows:
Product after calcining petroleum coke process enters belt conveyor, adopts X-ray machine persistently the product on belt conveyor to be detected, and testing result is sent to controller, and result is analyzed processing by controller;During normal condition, controller controls electric three passes tripper, makes product enter material transfer equipment;When finding the product containing impurity, by the belt speed measuring device on belt conveyor, and the installation site of X-ray machine is to the distance of belt conveyor terminal, calculate this product containing foreign body and arrive the time of electric three passes tripper, in a period of time before and after this time point, controller controls the guiding of electric three passes tripper, foreign body and neighbouring product thereof is made to enter substandard product retracting device, product in substandard product retracting device can regularly be taken away by staff, manually removing foreign body, surplus products can come back in flow process.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107628420A (en) * | 2017-09-28 | 2018-01-26 | 新疆北方建设集团有限公司 | Material distribution belt conveyor |
CN107673088A (en) * | 2017-08-21 | 2018-02-09 | 江苏通惠机电设备有限公司 | A kind of portable bag bag loading bulk material on board machine |
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CN101111759A (en) * | 2005-03-25 | 2008-01-23 | 新日本石油精制株式会社 | Device and method for detecting foreign matter, and device and method for removing foreign matter |
JP2009128231A (en) * | 2007-11-26 | 2009-06-11 | Shimadzu Corp | In-line x-ray fluoroscopic visual inspection system |
CN102873035A (en) * | 2012-10-19 | 2013-01-16 | 张家港市超声电气有限公司 | On-line automatic detection device for silicon wafer |
CN103176438A (en) * | 2011-12-20 | 2013-06-26 | 西安扩力机电科技有限公司 | Full-automatic product quality inspection system |
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JP2004125673A (en) * | 2002-10-03 | 2004-04-22 | Shimadzu Corp | X-ray foreign matter detector |
CN101111759A (en) * | 2005-03-25 | 2008-01-23 | 新日本石油精制株式会社 | Device and method for detecting foreign matter, and device and method for removing foreign matter |
CN2925645Y (en) * | 2006-06-15 | 2007-07-25 | 深圳市格林美高新技术有限公司 | Automatic sorting machine for waste batteries |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN107673088A (en) * | 2017-08-21 | 2018-02-09 | 江苏通惠机电设备有限公司 | A kind of portable bag bag loading bulk material on board machine |
CN107628420A (en) * | 2017-09-28 | 2018-01-26 | 新疆北方建设集团有限公司 | Material distribution belt conveyor |
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