White light emitting diode
Technical field
The utility model relates to light-emitting diode (LED), relates in particular to a kind of function illumination type light-emitting diode that sends white light.
Background technology
White light LEDs is a kind of electric current forward to be led to the semiconductor PN place and luminous device.It is a most very powerful and exceedingly arrogant current light source technology, has a lot of advantages with respect to conventional light source.The most significant advantage is energy-conservation, saves 80% electric energy than fluorescent lamp, and adopts low-voltage power supply mode, safety and reliability, long service life.Light-emitting diode not only on producing the required energy and material few, it does not also contain common toxic material mercury in fluorescent lamp, and is environmentally friendly.The developing direction that on behalf of current LED point-source of light, large power white light LED make the transition to the function illumination from decorative lighting, prospect is incomparably wide.
As shown in Figure 1, existing vertical support white light emitting diode by the down-lead bracket 01 of two leg formulas, be located at the chip 02 in the support bowl cup, the fluorescent material 03 that covers chip and the epoxy resin lenses 04 of packaged chip and form.There is following distinct disadvantage in this encapsulating structure:
1, during epoxy encapsulation with chip parcel and contact fully, the light and heat that chip sends makes the epoxy resin accelerated ageing, the abundant encapsulation of epoxy resin makes that the radiating effect of LED is relatively poor, thereby has a strong impact on the light efficiency and the life-span of white light LEDs;
2, the unreasonable and down-lead bracket of bowl cup structure of two leg formulas causes the heat-sinking capability deficiency, greatly reduces the light efficiency and the life-span of white light LEDs.
, light decay poor owing to existing white light LEDs light efficiency seriously causes the useful life of device lower, thereby the puzzlement white light LEDs is to the fast development of function illumination.Industry is constantly being sought a kind of light efficiency height, long white light LEDs of life-span always, and expectation produces the great change of the industry of once throwing light on.
The utility model content
The utility model is in order to solve the problem that existing white light LEDs light efficiency is low, light decay is serious and useful life is short, provides a kind of light efficiency height, light decay is very little and the white light LEDs of long service life.
For addressing the above problem, technical solutions of the utility model are a kind of white light emitting diodes of structure, it comprise a high-termal conductivity pedestal, be located at least one bowl of cup on this pedestal, be located at least one chip block in the described bowl cup, be covered in layer of fluorescent powder on this chip, a lens cap with the anti-ultraviolet hollow of described bowl cup sealing cover, the lead foot of two high-termal conductivity stretches outside this lens cap respectively, and the positive and negative electrode of described chip is connected respectively with described lead foot by a lead-in wire separately.
First embodiment of the present utility model, described pedestal are a cylinder, and its upper surface is provided with a described bowl cup.
Second embodiment of the present utility model, described pedestal is a housing, which is provided with a plurality of boss that have described bowl cup, and lens cap is one to form the transparent component of hollow encapsulation with described housing.
Can be filled with inert gas in the lens cap cavity of described hollow.
Described inert gas can be for nitrogen, helium, neon, argon gas, xenon a kind of.
The angle of described bowl cup inner peripheral surface both sides oblique line is 80 to 120 degree, and preferable angle is 90 degree.
The material of described pedestal can be for copper material, aluminium, iron material a kind of.
The material of described lens cap is a kind of of K7 uvioresistant optical glass, uvioresistant resin, pottery.
The utility model has compared with prior art been done following 3 improvement:
1, adopts the optical lens cover of hollow uvioresistant (UV), wherein fill inert gas.Thereby strengthened light transmittance and thermal conductivity, can keep the stability of chip operating state simultaneously, more fully the light efficiency of excited white light LED;
2, adopt the chip base of large volume to substitute traditional vertical support,, can accelerate heat radiation greatly, thereby reduce the thermal resistance after the White-light LED chip encapsulation, obtain better heat radiating effect by the high thermal conductivity energy of material;
3, choose bowl best angle of cup reflecting surface, and utilize an inferior optical processing technique improvement bowl cup optical reflection coefficient, improved the effective luminous efficacy after the white light LEDs die encapsulates.
The utility model is the contrast table of novel white-light LED and existing vertical support white light LEDs major parameter through long-time test in batches below.
Used crystal chip, fluorescent material, fluorescent glue and wafer adhesive are all identical.Test under forward current IF=20MA, ambient temperature Ta=22.3 ℃, the condition of relative humidity PH=57%, comparing result is as follows:
One, optical parameter (luminous flux, light efficiency)
Universal method |
Novel method |
Sequence number |
Luminous flux (Lm) |
Light efficiency (Lm/W) |
Sequence number |
Luminous flux (Lm) |
Light efficiency (Lm/W) |
1 |
4.21 |
70.17 |
1 |
5.051 |
84.18 |
2 |
3.96 |
66 |
2 |
4.864 |
81.06 |
3 |
4.151 |
69.18 |
3 |
5.023 |
83.71 |
4 |
3.971 |
66.18 |
4 |
4.941 |
82.35 |
5 |
4.321 |
72.01 |
5 |
5.316 |
88.6 |
6 |
3.861 |
64.35 |
6 |
4.944 |
82.4 |
7 |
4.010 |
66.83 |
7 |
4.847 |
80.78 |
8 |
4.31 |
71.83 |
8 |
5.376 |
89.6 |
9 |
4.358 |
72.63 |
9 |
5.54 |
92.33 |
10 |
4.03 |
67.16 |
10 |
5.23 |
87.16 |
AUG |
4.118 |
68.63 |
AUG |
5.133 |
85.22 |
From top chart as can be seen the utility model white light LEDs compare with existing vertical support white light LEDs, luminous flux has increased by 20%, light efficiency has improved 20%.
Two, life-span contrast table
In the table: abscissa is represented the burn-in test time of LED, and unit is hour.Ordinate is represented the percentage of corresponding burn-in test time luminous flux and initial luminous flux.The existing perpendicular type white light LEDs percentage of the vertical expression in a left side.Right indulging is expression the utility model white light LEDs percentage.
The test curve that "---" existing perpendicular type white light LEDs is;
Test curve for the utility model white light LEDs.
By above contrast, existing as can be seen perpendicular type white light LEDs only has 10% of initial luminous flux at the aging back of 5000H luminous flux; White light LEDs of the present utility model only decays to 85% of initial luminous flux after 5000H is aging.Thereby the life-span of the utility model white light LEDs increases greatly as can be seen, realizes that for real the function illumination of white light LEDs provides reliable basic product.
Description of drawings
Below in conjunction with drawings and Examples the utility model is described further, wherein:
Fig. 1 is the structural representation of existing white light emitting diode;
Fig. 2 is the structural representation of the utility model first embodiment;
Fig. 3 is the structural representation of the hollow lens cap among Fig. 2;
Fig. 4 is the structural representation of pedestal among Fig. 2;
Fig. 5 is the schematic top plan view of the utility model second embodiment;
Fig. 6 be among Fig. 5 A-A to the structural representation of cross section.
Embodiment
Fig. 2 shows the basic structure of the utility model first embodiment, described white light emitting diode, it comprise a high-termal conductivity pedestal 1, be located at this pedestal upper surface a bowl cup 2, be located at chip piece 3 in the bowl cup, be covered in the layer of fluorescent powder 4 on this chip.The lens cap 5 of one anti-ultraviolet hollow is with bowl cup 2 sealing covers, and the lead foot 7 of two high-termal conductivity is stretched outward by lens cap 5 bottom introversions respectively, and the positive and negative electrode of chip 3 is connected with lead foot 7 respectively by a lead-in wire 6 separately.In the present embodiment, described pedestal 1 is a cylinder (please read Fig. 4), also can be the cylinder of other shapes, only needs the shape of lens cap adaptive with it.Pedestal 1 can adopt a kind of material of copper material, aluminium, iron material to make.The angle of bowl cup 2 inner peripheral surface both sides oblique lines is 80 to 120 degree, and the optimum value of angle is 90 degree (please read Fig. 4), and utilizes the optical reflection coefficient of inferior optical processing technique improvement bowl cup.The piece number of bowl cup 2 chips can be provided with as required, as, chip of three different colours or the like is set.Fill inert gas 8 in the cavity of lens cap 5, as, nitrogen, helium, neon, argon gas, xenon etc.As shown in Figure 3, lens cap 5 can adopt K7 uvioresistant optical glass material to make, and also can adopt other anti-ultraviolet materials to make, as, uvioresistant resin, pottery etc.
Fig. 5, Fig. 6 shows the basic structure of the utility model second embodiment, chip is installed and quantity, the shape of material that adopts and bowl cup is basically the same as those in the first embodiment, different is, described pedestal is the housing 10 of the high heat conduction of a spill, be evenly equipped with a plurality of boss 11 that have described bowl cup 2 on its inner surface, the quantity of boss can be selected as required, as, nine boss etc., be provided with chip 3 in the bowl cup, layer of fluorescent powder is covered in (not shown) on the chip, chip just, negative electrode separately by one the lead-in wire 6 respectively be located at shell inner surface on the corresponding connection of circuit, and lens cap is one to form the transparent plate 9 of hollows encapsulation with this housing 10, and promptly the lens cap boss 11 whole hollows that will a plurality ofly have a bowl cup 2 encapsulate.Be filled with inert gas 8 in the cavity of housing 10.Also the housing of high heat conduction can be made flat board, and the lens cap of supporting encapsulation makes corresponding concavity body, so that form hollow structure.
The utility model makes the life-span of white light LEDs increase greatly by structural improvement, realizes that for real the function illumination of white light LEDs provides reliable basic product.