CN107731986A - Infrared LED integral type encapsulating structure for lossless signal transmission - Google Patents

Infrared LED integral type encapsulating structure for lossless signal transmission Download PDF

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Publication number
CN107731986A
CN107731986A CN201711034957.8A CN201711034957A CN107731986A CN 107731986 A CN107731986 A CN 107731986A CN 201711034957 A CN201711034957 A CN 201711034957A CN 107731986 A CN107731986 A CN 107731986A
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CN
China
Prior art keywords
phosphor powder
powder layer
reflective cup
encapsulating structure
signal transmission
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201711034957.8A
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Chinese (zh)
Inventor
冯海涛
施光典
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SHENZHEN LIGHT ELECTRONICS CO Ltd
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SHENZHEN LIGHT ELECTRONICS CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SHENZHEN LIGHT ELECTRONICS CO Ltd filed Critical SHENZHEN LIGHT ELECTRONICS CO Ltd
Priority to CN201711034957.8A priority Critical patent/CN107731986A/en
Publication of CN107731986A publication Critical patent/CN107731986A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/50Wavelength conversion elements
    • H01L33/501Wavelength conversion elements characterised by the materials, e.g. binder
    • H01L33/502Wavelength conversion materials
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/58Optical field-shaping elements
    • H01L33/60Reflective elements
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/64Heat extraction or cooling elements
    • H01L33/641Heat extraction or cooling elements characterized by the materials
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/64Heat extraction or cooling elements
    • H01L33/642Heat extraction or cooling elements characterized by the shape

Abstract

The present invention provides a kind of infrared LED integral type encapsulating structure for lossless signal transmission, including base of ceramic, reflective cup, the reflective cup is above the base of ceramic, the base of ceramic surface is arranged with infrared emission chip and infrared receiver chip, the reflective cup is provided with diversing lens, and the diversing lens are on same axis with the infrared emission chip;The diversing lens include the first phosphor powder layer below the reflective cup, the second phosphor powder layer, lens jacket above reflective cup, and first phosphor powder layer, the second phosphor powder layer, lens jacket are arranged successively.The present invention can avoid infrared LED from being disturbed in the course of the work by the external world, while provide excellent radiating effect, it is ensured that the steady operation of infrared LED.

Description

Infrared LED integral type encapsulating structure for lossless signal transmission
Technical field
The invention belongs to LED encapsulation technologies field, and in particular to a kind of infrared LED integral type for lossless signal transmission Encapsulating structure.
Background technology
Light fixture has the advantages of efficient energy-saving, but the light conversion efficiency of LED chip turns in 20%-30% or so, dump energy Being changed to interior energy causes chip temperature to raise.Temperature is too high to aggravate light fixture light decay, so as to influence lamp life.Research shows, warm Degree not only influences the life-span of LED chip, can also trigger the issue of ASIC thermal failure of fluorescent material, or even when temperature is higher than a certain threshold value, There is not luminescence phenomenon, that is, " thermal quenching " phenomenon in fluorescent material.The temperature rise of fluorescent material mostlys come from oneself of fluorescent material light absorbs Heat effect and the mutual heat effect of LED chip heating.Actual measurement shows that in the operating condition, fluorescent material temperature is compared with chip temperature height.With A large amount of commercial applications of white light LEDs, the power of LED chip has also been stepped up to more than watt level, LED chip heat dissipation technology Become the key for restricting high-powered LED lamp application.
The thermal design of existing most of LED encapsulation concentrates on the heat-sinking capability for improving LED package outsides, including radiator Active heat removal and passive heat dissipation design, the heat dissipation design internal on LED encapsulation, especially fluorescent powder silica gel mixture is scattered Thermal design is also seldom.Meanwhile LED light source is a kind of low-voltage direct device, in the course of the work easily by various interference.
The content of the invention
In view of this, present invention offer is a kind of to avoid infrared LED from being disturbed in the course of the work by the external world, simultaneously There is provided excellent radiating effect, it is ensured that the infrared LED integral type encapsulation knot of the lossless signal transmission of the steady operation of infrared LED Structure.
The technical scheme is that:For the infrared LED integral type encapsulating structure of lossless signal transmission, its feature exists In, including base of ceramic, reflective cup, the reflective cup is above the base of ceramic, the base of ceramic surface pair Title is provided with infrared emission chip and infrared receiver chip, and the reflective cup is provided with diversing lens, the diversing lens and institute Infrared emission chip is stated to be on same axis;The diversing lens include the first fluorescent material below the reflective cup Layer, the second phosphor powder layer, lens jacket above reflective cup, first phosphor powder layer, the second phosphor powder layer, lens jacket Arrange successively.
Further, the area filling between the reflective cup and the base of ceramic has inert gas.
Further, the horizontal cross-section of the reflective cup is isosceles trapezoid.
Further, the surface of the reflective cup is provided with anti-interference bisque.The anti-interference bisque is of the prior art Anti-interference pulvis flaggy.It can be effectively prevented from being disturbed by extraneous factor inside encapsulating structure, ensure stable operation.
Further, platinum line, infrared receiver chip and ceramic base are provided between the infrared emission chip and base of ceramic Platinum line is provided between seat, good electric connection scheme is provided with this.
In the present invention, there are inert gas, and ceramics by the area filling between reflective cup and the base of ceramic The collective effect of pedestal, the advantages of good thermal conductivity and stability, is had based on base of ceramic, can be the encapsulation of the present invention Inside configuration provides excellent heat sink conception.
Further, first phosphor powder layer is Li2-x(AlBO4):XEu3+, 0≤x≤0.25, easily it is excited, has Efficient light guide efficiency.
Further, second phosphor powder layer is (Sr, Ca) AlSiN3:Eu2+ nitride fluorescent bisques.It is specifically, described Phosphor powder layer is Sr0.8Ca0.192AlSiN3:0.008Eu2+ fluorescent material, Sr0.6Ca0.392AlSiN3:0.008Eu2+ fluorescence Any of powder or two kinds of combination.By inventor, experimental results demonstrate phosphor powder layer of the invention can effectively change The performance of kind white LED light source, it is 85 to obtain colour rendering index Ra, and light efficiency is 86.8lm/W excellent white light, and its colour temperature can It is adjusted by encapsulating the simple modulation of condition in the range of 4000K~6000K.
Compounded by the synergistic of the first phosphor powder layer of the invention and the second phosphor powder layer, encapsulating structure of the present invention can be caused Luminous efficiency it is higher, service life is longer, photochromic uniformity is more preferable.
Further, the lens jacket is double-deck polycarbonate lens layer.Lens jacket of the present invention is a kind of novel double-layer TIR (Total Internal Reflection) lens, similar two TIR lens are engaged togather, and can effectively reduce lens Bore and height, preceding exiting surface design can be inner concave curve, and not only emergent light can be adjusted, and can also shorten production injection week Phase, reduce the cost of product.
Present invention mainly solves fluorescent material type LED deficiencies present in heat dissipation design, existing fluorescent material type LED is being analyzed On the basis of encapsulating structure and radiating feature, propose to open up while phosphor powder layer and chip are thermally isolated in encapsulating structure solely The Thermal design of vertical phosphor powder layer heat dissipation path.Drawn again by simulation analysis, increase phosphor powder layer in encapsulation designs The distance between chip, setting dedicated for the thermal conduction path of phosphor powder layer, can be effectively isolated glimmering on chip base Heat transfer between light bisque and chip, while the radiating of phosphor powder layer can be improved while lamp bead radial dimension is not increased Effect.New method for packing comes out the heat dissipation problem of chip and phosphor powder layer independently of each other, had both avoided the mutual of the two and has added Heat problem, the free degree of lamp bead optical design is increased again.
In the present invention, there are inert gas, and ceramics by the area filling between reflective cup and the base of ceramic The collective effect of pedestal, the advantages of good thermal conductivity and stability, is had based on base of ceramic, can be the encapsulation of the present invention Inside configuration provides excellent heat sink conception.The anti-interference bisque that the present invention uses is anti-interference pulvis plate of the prior art Layer, can be effectively prevented from being disturbed by extraneous factor inside encapsulating structure, ensure stable operation.
Figure of description
Fig. 1 is the structural representation of the present invention.
Embodiment
The technical scheme in the embodiment of the present invention will be clearly and completely described below, it is clear that described implementation Example only part of the embodiment of the present invention, rather than whole embodiments.It is common based on the embodiment in the present invention, this area The every other embodiment that technical staff is obtained under the premise of creative work is not made, belong to the model that the present invention protects Enclose.
Embodiment
Infrared LED integral type encapsulating structure for lossless signal transmission, it is characterised in that including base of ceramic 1, reflective cup 2, for the reflective cup 2 located at the top of base of ceramic 1, the surface of base of ceramic 1 is arranged with infrared emission chip 11 With infrared receiver chip 12, the reflective cup 2 is provided with diversing lens 3, the diversing lens 3 and the infrared emission chip 11 on same axis;The diversing lens 3 include the first phosphor powder layer 31 positioned at the reflective lower section of cup 2, are located at The second phosphor powder layer 32, the lens jacket 33 of the reflective top of cup 2, first phosphor powder layer, the second phosphor powder layer, lens jacket 3 Arrange successively.
Further, the area filling between the reflective cup 2 and the base of ceramic 1 has inert gas.
Further, the horizontal cross-section of the reflective cup 2 is isosceles trapezoid.
Further, the surface of the reflective cup 2 is provided with anti-interference bisque 21.The anti-interference bisque 21 is prior art In anti-interference pulvis flaggy.It can be effectively prevented from being disturbed by extraneous factor inside encapsulating structure, ensure stable operation.
Further, the infrared emission chip 11, infrared receiver chip 12 are connected by platinum line 4 and base of ceramic 1 respectively Connect, good electric connection scheme is provided with this.
In the present invention, there are inert gas, and ceramics by the area filling between reflective cup and the base of ceramic The collective effect of pedestal, the advantages of good thermal conductivity and stability, is had based on base of ceramic, can be the encapsulation of the present invention Inside configuration provides excellent heat sink conception.
Further, first phosphor powder layer 31 is Li2-x(AlBO4):XEu3+, 0≤x≤0.25, easily it is excited, has There is efficient light guide efficiency.
Further, second phosphor powder layer 32 is (Sr, Ca) AlSiN3:Eu2+ nitride fluorescent bisques.Specifically, institute It is Sr0.8Ca0.192AlSiN3 to state phosphor powder layer:0.008Eu2+ fluorescent material, Sr0.6Ca0.392AlSiN3:0.008Eu2+ is glimmering Any of light powder or two kinds of combination.By inventor, experimental results demonstrate phosphor powder layer of the invention can be effective Improve the performance of white LED light source, it is 85 to obtain colour rendering index Ra, and light efficiency is 86.8lm/W excellent white light, and its colour temperature energy It is enough to be adjusted by encapsulating the simple modulation of condition in the range of 4000K~6000K.
Compounded by the synergistic of the first phosphor powder layer of the invention and the second phosphor powder layer, encapsulating structure of the present invention can be caused Luminous efficiency it is higher, service life is longer, photochromic uniformity is more preferable.
Further, the lens jacket 33 is double-deck polycarbonate lens layer.Lens jacket of the present invention is a kind of novel double-layer TIR (Total Internal Reflection) lens, similar two TIR lens are engaged togather, can effectively reduced The bore and height of mirror, preceding exiting surface design can be inner concave curve, and not only emergent light can be adjusted, and can also shorten production note The cycle is moulded, reduces the cost of product.
Present invention mainly solves fluorescent material type LED deficiencies present in heat dissipation design, existing fluorescent material type LED is being analyzed On the basis of encapsulating structure and radiating feature, propose to open up while phosphor powder layer and chip are thermally isolated in encapsulating structure solely The Thermal design of vertical phosphor powder layer heat dissipation path.Drawn again by simulation analysis, increase phosphor powder layer in encapsulation designs The distance between chip, setting dedicated for the thermal conduction path of phosphor powder layer, can be effectively isolated glimmering on chip base Heat transfer between light bisque and chip, while the radiating of phosphor powder layer can be improved while lamp bead radial dimension is not increased Effect.New method for packing comes out the heat dissipation problem of chip and phosphor powder layer independently of each other, had both avoided the mutual of the two and has added Heat problem, the free degree of lamp bead optical design is increased again.
In the present invention, there are inert gas, and ceramics by the area filling between reflective cup and the base of ceramic The collective effect of pedestal, the advantages of good thermal conductivity and stability, is had based on base of ceramic, can be the encapsulation of the present invention Inside configuration provides excellent heat sink conception.The anti-interference bisque that the present invention uses is anti-interference pulvis plate of the prior art Layer, can be effectively prevented from being disturbed by extraneous factor inside encapsulating structure, ensure stable operation.
It is obvious to a person skilled in the art that the invention is not restricted to the details of above-mentioned one exemplary embodiment, Er Qie In the case of without departing substantially from spirit or essential attributes of the invention, the present invention can be realized in other specific forms.Therefore, no matter From the point of view of which point, embodiment all should be regarded as exemplary, and be nonrestrictive, the scope of the present invention is by appended power Profit requires rather than described above limits, it is intended that all in the implication and scope of the equivalency of claim by falling Change is included in the present invention.
Moreover, it will be appreciated that although the present specification is described in terms of embodiments, not each embodiment is only wrapped Containing an independent technical scheme, this narrating mode of specification is only that those skilled in the art should for clarity Using specification as an entirety, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art It is appreciated that other embodiment.It is noted that the technical characteristic not being described in detail in the present invention, can pass through this Any prior art in field is realized.

Claims (8)

1. the infrared LED integral type encapsulating structure for lossless signal transmission, it is characterised in that including base of ceramic, reflector Body, for the reflective cup above the base of ceramic, the base of ceramic surface is arranged with infrared emission chip and red Outer reception chip, the reflective cup are provided with diversing lens, and the diversing lens are in same with the infrared emission chip On axis;The diversing lens include the first phosphor powder layer below the reflective cup, above reflective cup Second phosphor powder layer, lens jacket, first phosphor powder layer, the second phosphor powder layer, lens jacket are arranged successively.
2. the infrared LED integral type encapsulating structure according to claim 1 for lossless signal transmission, it is characterised in that Area filling between the reflective cup and the base of ceramic has inert gas.
3. the infrared LED integral type encapsulating structure according to claim 1 for lossless signal transmission, it is characterised in that The horizontal cross-section of the reflective cup is isosceles trapezoid.
4. the infrared LED integral type encapsulating structure according to claim 1 for lossless signal transmission, it is characterised in that The surface of the reflective cup is provided with anti-interference bisque.
5. the infrared LED integral type encapsulating structure according to claim 1 for lossless signal transmission, it is characterised in that Platinum line is provided between the infrared emission chip and base of ceramic, platinum is provided between infrared receiver chip and base of ceramic Line.
6. the infrared LED integral type encapsulating structure according to claim 1 for lossless signal transmission, it is characterised in that First phosphor powder layer is Li2-x(AlBO4):XEu3+ phosphor powder layers, 0≤x≤0.25.
7. the infrared LED integral type encapsulating structure according to claim 1 for lossless signal transmission, it is characterised in that Second phosphor powder layer is (Sr, Ca) AlSiN3:Eu2+ nitride fluorescent bisques.
8. the infrared LED integral type encapsulating structure according to claim 1 for lossless signal transmission, it is characterised in that The lens jacket is double-deck polycarbonate lens layer.
CN201711034957.8A 2017-10-30 2017-10-30 Infrared LED integral type encapsulating structure for lossless signal transmission Pending CN107731986A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20080073662A1 (en) * 2006-09-21 2008-03-27 Bily Wang Method of manufacturing high power light-emitting device package and structure thereof
WO2008055406A1 (en) * 2006-11-08 2008-05-15 Chang Hsin High Intensity Led (Dong Guan) Co., Ltd A white light led
CN101661987A (en) * 2009-09-15 2010-03-03 中山大学 White light LED packaging structure and packaging method thereof
KR101300138B1 (en) * 2012-05-04 2013-08-26 재단법인 한국조명연구원 Led chip package
CN205508878U (en) * 2016-04-22 2016-08-24 江门市迪司利光电股份有限公司 Prevent vulcanizing LED packaging structure that interference immunity is strong
CN106753350A (en) * 2017-01-10 2017-05-31 厦门大学 A kind of preparation method of rare earth fluorescent powder of aluminium borate
CN106935695A (en) * 2017-05-17 2017-07-07 广东工业大学 A kind of uv-LED device
CN207651516U (en) * 2017-10-30 2018-07-24 深圳莱特光电股份有限公司 Infrared LED integral type encapsulating structure for lossless signal transmission

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20080073662A1 (en) * 2006-09-21 2008-03-27 Bily Wang Method of manufacturing high power light-emitting device package and structure thereof
WO2008055406A1 (en) * 2006-11-08 2008-05-15 Chang Hsin High Intensity Led (Dong Guan) Co., Ltd A white light led
CN101661987A (en) * 2009-09-15 2010-03-03 中山大学 White light LED packaging structure and packaging method thereof
KR101300138B1 (en) * 2012-05-04 2013-08-26 재단법인 한국조명연구원 Led chip package
CN205508878U (en) * 2016-04-22 2016-08-24 江门市迪司利光电股份有限公司 Prevent vulcanizing LED packaging structure that interference immunity is strong
CN106753350A (en) * 2017-01-10 2017-05-31 厦门大学 A kind of preparation method of rare earth fluorescent powder of aluminium borate
CN106935695A (en) * 2017-05-17 2017-07-07 广东工业大学 A kind of uv-LED device
CN207651516U (en) * 2017-10-30 2018-07-24 深圳莱特光电股份有限公司 Infrared LED integral type encapsulating structure for lossless signal transmission

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