CN2834846Y - A hot pressing unloading set of panel production line - Google Patents
A hot pressing unloading set of panel production line Download PDFInfo
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- CN2834846Y CN2834846Y CN 200520041118 CN200520041118U CN2834846Y CN 2834846 Y CN2834846 Y CN 2834846Y CN 200520041118 CN200520041118 CN 200520041118 CN 200520041118 U CN200520041118 U CN 200520041118U CN 2834846 Y CN2834846 Y CN 2834846Y
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- dolly
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Abstract
The utility model relates to a hot pressing loading and unloading machine group of an artificial plate production line. The motion of an original machine is divided into two parts: the up-and-down motion of a hanging cage is completed by a lifting preloading machine and a plate loading machine is only used for loading and unloading plates to a pressing machine through increasing the layer number and the amplitude surface of the hot pressing loading and unloading machine group. The lifting preassembly machine, the trolley plate loading machine, a hot pressing machine and a plate unloading machine are combined together. The lifting preassembly machine is lifted once for loading two plates. When the plate loading machine enters the hot pressing machine, made plates are pushed into the plate unloading machine by a plate pushing device on the front end of a trolley type belt transport machine. The amplitude surface of a device in a width direction can be made into six feet to eight feet by adopting the structure type of the utility model and the layer number by hot pressing loading and unloading can also be further enhanced. The production capability of a single production line can reach at least 150000 cubic meters per year.
Description
Technical field
The utility model relates to a kind of artificial board product line slab press device, particularly relates to the structure of the slab loading and unloading unit of the hot pressing workshop section in the artificial board product line slab press device.
Technical background
The prior art of middle density artificial board production line generally all adopts no backing plate loader structure, shown in (Fig. 2) is the structure that 15 layers, 4 * 16 Foot do not have the backing plate loader, and this loader is made up of dolly 01, frame 02, oil cylinder 03, cage 04, oil motor drive unit 05, individual layer transmission system 06.Cage moves up and down, and finishes from transporter toward every layer of cart transport slab.Slab of every conveying, cage lifting once, energy consumption is big, about 60 tons of cage weight, be difficult to accurate control by dried cage weight and the bulky cage location, position with respect to hot press in lifting process that causes, easily break down in dress plate process, damage equipment causes stopping production.
Summary of the invention
The market capacity of medium-density plate wood-based plate is very big, manufacturer is for enlarging output, increasing the specification kind, imagination enlarges single line output with multi-daylight press, and the technical solution of the utility model is exactly to reach the purpose of this utility model by the number of plies that increases hot pressing loading and unloading unit and increase breadth.According to the structural shape 4*16 Foot of traditional loader group, 15 layers have been arrived the limit, have only the structural shape of breaking through traditional loader, enlarge single line output and just become possibility.Original machine action is divided into two: cage moves up and down and is finished by pre-installation; And loader only is responsible for toward press loading and unloading slab.Adopt this structure not only to solve a structure difficult problem, and loader need not move up and down, become a fixing bin, the position accurate positioning of relatively hot press is reliable.The technical solution of the utility model is by following technical measures specific implementation: the method that a kind of artificial board production line thermopress loading and unloading units (Fig. 1) are adopted is: it has adopted lift to give installation 1, dolly loader 2, the combination of hot press 3 and unloader 4.Wherein: lift gives installation to be made up of two layers of dress plate transporter, after two layers of transporter are filled slab, moves upward to the relevant position by the motor reducer that is loaded on a top of the trellis by four chains.Two layers of transporter start the two laminate bases of packing into simultaneously in loader, packing into of two blocks of slabs finished in a lifting; The dolly loader is mainly by the dolly transporter, drive unit, and trapped orbit and each support are formed; After filling slab on every layer of trolley type transporter, drive unit is disposable to be pushed the trolley type transporter in the hot press, also together it is withdrawed from by drive unit when the trolley type transporter retreats.When withdrawing from, the main drive roller on the transporter is equipped with the plate machine and enters hot press simultaneously, and the slab that the push pedal device of trolley type belt conveyer front end will suppress pushes unloader.
According to the employed unit of above-mentioned artificial board production line thermopress handling method, it is characterized in that described unit comprises that lift gives installation 1, dolly loader 2, hot press 3 and unloader and forms, wherein:
A, lift gives installation 1 (Fig. 3): the drive unit 101 that is loaded on whole frame top mainly connects four sprocket wheels connection drive chains by decelerator by axle and finishes two layers of dolly, 105 transporter lifting actions, four columns 103 that are welded by H shaped steel connect the whole drive unit 101 of support and put 102 on the shelf, on four root posts, be welded with guide plate, in order to lift cart transporter 105 guiding and positioning actions, at the drive unit chain other end counterweight 104 is housed, with the lifting that links together of two dolly transporters, be fixed in the support 106, in the support side directive wheel is housed and is used to prevent the gas circuit deviation correcting device 107 of dolly transporter 105 belt deviations, the control stroke is housed in the middle of two root posts, the travel switch frame 108 of position;
B, dolly loader 2 (Fig. 4): will give installation 1 slab of packing dolly loader 2 into by lift and pack in the hot press 3, the slab that to suppress pushes unloader 4 simultaneously, dolly loader 2 is by putting 201 on the shelf, 12 root posts 202, be fixed on the trolley track 203 on column two limits, dolly transporter 204 is formed, dolly transporter 204 is in order to the shipment slab and release the slab that has been pressed into, this dolly transporter 204 is self-powered, when lift gives the plate blank conveyer of installation on 1 when starting, dolly transporter 204 starts synchronously, a gear 205 that the band ratchet mechanism is housed at the main drive roller of dolly transporter 204, whole dolly transporter 204 is under drive unit drives, in hot press, send slab and production board is released hot press, when retreating, gear 205 on the drive roll is under ratchet effect, the counter-rotating of drive drive roll, slab is stayed in the press, finish and once load and unload the slab process, drive unit is used as power by oil motor, by the reduction box driven gear, the tooth bar of gear driven dolly transporter 204 2 sides and realize that the forward (FWD) of dolly transporter 204 moves out;
C, hot press 3 (Fig. 5): the blank flat that will be sent into by loader is through pressurization, heat and form slab, the frame 301 of hot press 3 is born all gross pressures of press, multilayer fixed cross beam 302 and heating platen 303 are installed therebetween, main conduction heat and the pressure of rising, be installed in the position control 304 in the frame 301, be used for controlling the press total kilometres, and the thickness of every layer of blank flat of control, the gross pressure that moved cross beam 305 transmits from oil cylinder, bottom girder 306 and oil cylinder 307, whole press rack 301, fixed cross beam 302, heating platen 303, position control 304, moved cross beam 305, bottom girder 306 and oil cylinder 307 all are installed on the base, base is a reference for installation, in-line 308 connects the hydraulic oil distribution of oil cylinder self-hydraulic system in 307 future to every oil cylinder 307, the oil heating pipe line will import every heating platen 303 from the deep fat of heating system, and simultaneous opening and closing device guarantees in the press uphill process, every laminate base is pressurized simultaneously, be heated, and keep the stressed unanimity of every laminate base.
D, unloader 4 (Fig. 6): unloader 4 and hot press 3 are fused by link 401, guarantee that unloader has enough rigidity and stability, 402 main connections of four root posts are supported cage 403, the weight of oil cylinder 408 and do cage on, the effect of following guiding, travel switch 404 is installed on the limit of cage 403, be used for controlling the position of cage 403, ejecting plate transporter 405 is installed in the right side, slab in the cage 403 is sent unloader 4, longitudinally guiding wheel 406 is installed in the bottom of cage 403 and near two outer side edges of column 402, make cage last, play stabilization in the following process, the synchromesh gear of balanced controls 407, tooth bar is installed on directive wheel 406 belows and the column 402 both sides lateral surfaces, assurance avoids cage because of reasons such as unbalance loading cause the inhomogeneous rising in the cage left and right sides, make cage can be parallel about; The piston rod of oil cylinder 408 is connected in cage, under the driving of oil pressure, makes cage upper and lower; Baffle plate frame 409 is installed in the middle of hot press 3 and the unloader 4, is used for avoiding skidding off in press decline process slab accident.
Good effect of the present utility model is to provide reliable example for designing bigger single line output equipment later on.The structure of this artificial board production line thermopress loading and unloading unit has solved large format, big output wood-based plate (particularly medium density fibre board (MDF)) dockboard difficult problem.Adopt structural shape of the present utility model, can make plant width direction breadth can accomplish 6 Foot even 8 Foot, the hot pressing dockboard unit number of plies also can further improve, and single line production capacity can reach to be produced per year more than 15 ten thousand steres.
Description of drawings
The structural representation of Fig. 1, the utility model artificial board production line thermopress loading and unloading unit;
The loader structure diagram of Fig. 2, prior art;
Fig. 3, the utility model artificial board production line thermopress loading and unloading unit give the installation structural representation;
Fig. 4, the utility model artificial board production line thermopress loading and unloading unit dolly loader structural representation;
The hot press structural representation of Fig. 5, the utility model artificial board production line thermopress loading and unloading unit;
The unloader structural representation of Fig. 6, the utility model artificial board production line thermopress loading and unloading unit.
The parts that legend mark in the accompanying drawing is expressed as follows respectively
The 1----lift gives installation 2----dolly loader 3----hot press 4----unloader
01----trolley type transporter 02----column 03----oil cylinder 04----cage
05----driven wheel 06----individual layer drive unit 101----drive unit 102----puts on the shelf
103----column 104----counterweight 105----dolly transporter 106----support
The 107----gas circuit deviation correcting device 108----travel switch frame 201----202----column 203----dolly of putting on the shelf
303---heating platen 304----position control 305----moved cross beam 306----bottom girder 307----oil cylinder
308----in-line 401----link 402----column 403----cage 404----travel switch frame
405----ejecting plate transporter 406----directive wheel 407----balanced controls 408----oil cylinder 409----baffle plate
Frame
Specific embodiments
A kind of embodiment of the present utility model is applied in the artificial board production line thermopress loading and unloading unit of producing 6*18 English Foot, annual production 10 ten thousand stere medium density fibre board (MDF)s.
According to accompanying drawing 1,3,4, the artificial board production line thermopress loading and unloading unit that 5 and 6 structure assembles, it is characterized in that: in giving installation (Fig. 3), the drive unit 101 that is loaded on whole frame top is mainly by speed ratio 61.02, the axle that the motor reducer of power 22kw is made by four 45# steels of shaft coupling connection drives the sprocket wheel of four pitches 31.75. and chain is finished two layers of dolly transporter 105 lifting action, rising or falling speed reaches 23.8 meters per minutes, dolly transporter speed reaches 60 meters per minutes, all frequency conversion is adjustable, satisfy and produce book plate cycle needs, four root posts 103 are welded by H shaped steel, in order to support whole drive unit 101 and to put 102 on the shelf.On four root posts, weld, be processed with guide plate, in order to the guiding and the positioning action of lift cart transporter 105.At the drive unit chain other end counterweight 104 is housed.Being equal in weight of the counterweight weight that HT200 cast iron is made and two dolly transporters and fixed support 106, because of two dolly transporter one liftings, be fixed in the support 106, in the support side directive wheel be housed and be used to prevent the gas circuit deviation correcting device 107 of dolly transporter 105 belt deviations.This device has the QGB-1-E80-100 cylinder, and pneumatic elements such as the travel switch of model 3SE3120-1UA are formed, and the travel switch frame 108 of control stroke, position is housed in the middle of two root posts.
Trolley type loader (Fig. 4) mainly puts 201 on the shelf by what shaped steel was welded, 12 H shaped steel columns 202, be fixed on the trolley track 203 of column two limits by the processing of 160*160*12 angle steel, trolley type transporter 204 is formed. and the trolley type transporter is by motor reducer (power 3kw, rotating speed 92r/min, model KF67DM100L4) diameter 200mm rubber driven roller, the tooth bar of modulus 8, framework, diameter is the driven voller of 30mm, width 2000mm belt, the gear of ratchet mechanism (modulus 8, the number of teeth 20) composition such as, in order to load and transport slab and to release the slab that has been pressed into, travelling speed reaches 60 meters per minutes, and frequency conversion is adjustable, when giving the startup of installation (Fig. 3) transporter, the dolly transporter starts maintenance speed unanimity synchronously under electrical equipment control.A gear 205 that the band ratchet mechanism is housed at the main drive roller of dolly transporter, whole dolly transporter is under drive unit drives, in hot press, send plate and production board is released hot press, when retreating, gear 205 on the drive roll is under ratchet effect, the counter-rotating of drive drive roll, slab is stayed in the press, finish and once load and unload the slab process, drive unit is used as power by oil motor, by the reduction box driven gear, the tooth bar of gear driven dolly transporter two sides and realize the dress plate of dolly transporter unloads plate.
The blank flat that hot press (Fig. 5) will be sent into by no backing plate loader (Fig. 4) through pressurization, heating forms slab.Hot press mainly contains frame 301, this frame 301 is born all gross pressures of press, four piece together frame altogether, every assembly frame is welded into by gusset by two high-quality steel (thickness 70mm), fixed cross beam 302, heating platen (thickness 130mm) 303, main conduction heat and the pressure of rising, fixed cross beam is a weldment, heating platen is that steel plate boring (diameter 28mm) forms return passage, position control 304, be used for controlling the press total kilometres, and the thickness of every layer of blank flat of control, its principle is the rack drives gear is controlled moved cross beam 305 again by the rotary encoder counting a stroke, the gross pressure that moved cross beam 305 transmits from oil cylinder, bottom girder 306 usefulness steel plates welding annealing destressing forms the diameter 480mm of eight oil cylinders 307, oil pressure 26Mpa, produce four kiloton pressure.The frame 301 of whole press, fixed cross beam 302, heating platen 303, position control 304, moved cross beam 305, oil cylinder 307 all are installed on the base, and base is a reference for installation.In-line 308 hydraulic oil distribution of self-hydraulic system in the future arrives every oil cylinder 307, the metal hose that the oil heating pipe line will pass through diameter 28mm from the deep fat of heating system imports every heating platen 303, and simultaneous opening and closing device guarantees in the press uphill process, every laminate base simultaneously pressurized, be heated, and keep the stressed unanimity of every laminate base.
Unloader (Fig. 6) is fused unloader and hot press by link 401, guarantees that unloader has the weight of enough rigidity and stability, column 402 main support cages 403, piston oil-cylinder 408 (diameter 140/90mm, stroke 4500mm) and does the effect of the upper and lower guiding of cage.The position, ejecting plate transporter (power 2.2kw, 50 meters speed of per minute) 405 that the travel switch 404 of model 3SE3120-1UA is used for controlling cage sent synchromesh gear, the tooth bars (modulus 6) that unloader, longitudinally guiding wheel 406 make cage play stabilization, balanced controls 407 in upper and lower process with the slab in the cage and guaranteed to avoid cage because of reasons such as unbalance loading cause the inhomogeneous rising in the cage left and right sides, make cage can be parallel about; The piston rod of oil cylinder 408 is connected in cage, under the driving of oil pressure, makes cage upper and lower; The baffle plate frame 409 that shaped steel is welded is mainly used in avoids that the slab accident skids off in press decline process.Be installed between hot press and the unloader.
Claims (1)
1, a kind of artificial board production line thermopress loading and unloading unit is characterized in that described unit comprises that lift gives installation [1], dolly loader [2], hot press [3] and unloader [4] and forms, wherein:
A, lift gives installation [1]: the drive unit [101] that is loaded on whole frame top connects four sprocket wheels drive two layers of dolly transporters of chain [105] by decelerator by axle and finishes liftable connection, four columns that are welded by H shaped steel [103] and whole drive unit [101] and put on the shelf [102] are done to support and are connected, on four root posts, be welded with the guide plate of lift cart transporter [105], at the drive unit chain other end counterweight [104] is housed, be fixed in the support [106], in support [106] side directive wheel is housed and is used to prevent the gas circuit deviation correcting device [107] of dolly transporter [105] belt deviation, travel switch frame [108] is housed in the middle of two root posts;
B, dolly loader [2]: form by put on the shelf [201], 12 root posts [202], the trolley track [203] that is fixed on column two limits, dolly transporter [204], at a gear [205] that the band ratchet mechanism is housed of the main drive roller of dolly transporter;
C, hot press [3]: bear the structural member that the frame [301] of all gross pressures of press is welded into by steel plate, multilayer fixed cross beam [302] and heating platen [303] are installed in the frame [301], position control [304] connects with press by hydraulic pressure and electric control gear and controls the press total kilometres and control the thickness of every layer of blank flat, whole press rack [301], fixed cross beam [302], heating platen [303], position control [304], moved cross beam [305], bottom girder [306] and oil cylinder [307] all are installed on the base of reference for installation, and in-line [308] joins with oil cylinder [307];
D, unloader [4]: link [401] fuses unloader [4] and hot press [3], on, cage that slides [403] and oil cylinder [408] are installed in the centre of four root posts [402] down, the travel switch [404] that travel switch [404] is used for controlling the position of cage is installed on cage [403] limit, the ejecting plate transporter [405] of slab in the cage being sent unloader is installed in the right side, longitudinally guiding wheel [406] be installed in cage [Di 403] Bu And near column [402], the synchromesh gear of balanced controls [407], tooth bar is installed under the directive wheel [406] and two outer side elevations of column [402]; The piston rod of oil cylinder [408] is connected in cage; Baffle plate frame [409] places between hot press [3] and the unloader [4].
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200520041118 CN2834846Y (en) | 2005-04-25 | 2005-04-25 | A hot pressing unloading set of panel production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200520041118 CN2834846Y (en) | 2005-04-25 | 2005-04-25 | A hot pressing unloading set of panel production line |
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| Publication Number | Publication Date |
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| CN2834846Y true CN2834846Y (en) | 2006-11-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200520041118 Expired - Fee Related CN2834846Y (en) | 2005-04-25 | 2005-04-25 | A hot pressing unloading set of panel production line |
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| CN (1) | CN2834846Y (en) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100398285C (en) * | 2005-04-25 | 2008-07-02 | 上海人造板机器厂有限公司 | Method of artificial board production line thermopress loading and unloading and machine set |
| CN101323126B (en) * | 2007-06-11 | 2010-09-29 | 浙江贝亚克木业有限公司 | Plate-accessing device in working procedure for pressing and sticking wood composite flooring |
| CN102069526A (en) * | 2010-11-30 | 2011-05-25 | 安徽扬子地板股份有限公司 | Automatic floor discharging device of floor pressing machine |
| CN102267157A (en) * | 2011-07-25 | 2011-12-07 | 四川省新岷江人造板机器有限责任公司 | Loading device for production line of artificial board |
| CN102490242A (en) * | 2011-12-28 | 2012-06-13 | 云南民汇投资开发有限公司 | Cushion-plate-free loader for bamboo flakeboard |
| CN103433994A (en) * | 2013-08-15 | 2013-12-11 | 长白山保护开发区绿源环保科技有限公司 | Technology for utilizing abandoned agaric bags to make plates through hot pressing |
| CN104552500A (en) * | 2014-12-31 | 2015-04-29 | 临沂盛华机械制造有限公司 | Automatic feeder |
| CN106395226A (en) * | 2016-08-04 | 2017-02-15 | 镇江中福马机械有限公司 | Plate loader |
| CN108687925A (en) * | 2018-05-18 | 2018-10-23 | 芜湖市涵润智能科技有限公司 | A kind of Furniture manufacturing particieboard trigger squeeze |
| CN110405875A (en) * | 2019-07-31 | 2019-11-05 | 嘉善王氏机械有限公司 | A kind of hot press of automatic feed/discharge |
-
2005
- 2005-04-25 CN CN 200520041118 patent/CN2834846Y/en not_active Expired - Fee Related
Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100398285C (en) * | 2005-04-25 | 2008-07-02 | 上海人造板机器厂有限公司 | Method of artificial board production line thermopress loading and unloading and machine set |
| CN101323126B (en) * | 2007-06-11 | 2010-09-29 | 浙江贝亚克木业有限公司 | Plate-accessing device in working procedure for pressing and sticking wood composite flooring |
| CN102069526A (en) * | 2010-11-30 | 2011-05-25 | 安徽扬子地板股份有限公司 | Automatic floor discharging device of floor pressing machine |
| CN102069526B (en) * | 2010-11-30 | 2012-09-26 | 安徽扬子地板股份有限公司 | Automatic floor discharging device of floor pressing machine |
| CN102267157B (en) * | 2011-07-25 | 2014-03-05 | 四川省新岷江人造板机器有限责任公司 | Loading device for production line of artificial board |
| CN102267157A (en) * | 2011-07-25 | 2011-12-07 | 四川省新岷江人造板机器有限责任公司 | Loading device for production line of artificial board |
| CN102490242A (en) * | 2011-12-28 | 2012-06-13 | 云南民汇投资开发有限公司 | Cushion-plate-free loader for bamboo flakeboard |
| CN102490242B (en) * | 2011-12-28 | 2013-12-25 | 云南民汇投资开发有限公司 | Cushion-plate-free loader for bamboo flakeboard |
| CN103433994A (en) * | 2013-08-15 | 2013-12-11 | 长白山保护开发区绿源环保科技有限公司 | Technology for utilizing abandoned agaric bags to make plates through hot pressing |
| CN104552500A (en) * | 2014-12-31 | 2015-04-29 | 临沂盛华机械制造有限公司 | Automatic feeder |
| CN106395226A (en) * | 2016-08-04 | 2017-02-15 | 镇江中福马机械有限公司 | Plate loader |
| CN106395226B (en) * | 2016-08-04 | 2019-09-20 | 镇江中福马机械有限公司 | Loader |
| CN108687925A (en) * | 2018-05-18 | 2018-10-23 | 芜湖市涵润智能科技有限公司 | A kind of Furniture manufacturing particieboard trigger squeeze |
| CN110405875A (en) * | 2019-07-31 | 2019-11-05 | 嘉善王氏机械有限公司 | A kind of hot press of automatic feed/discharge |
| CN110405875B (en) * | 2019-07-31 | 2024-04-26 | 嘉善王氏机械有限公司 | Hot press capable of automatically feeding and discharging materials |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20061108 |