CN102490242B - Cushion-plate-free loader for bamboo flakeboard - Google Patents

Cushion-plate-free loader for bamboo flakeboard Download PDF

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Publication number
CN102490242B
CN102490242B CN 201110446315 CN201110446315A CN102490242B CN 102490242 B CN102490242 B CN 102490242B CN 201110446315 CN201110446315 CN 201110446315 CN 201110446315 A CN201110446315 A CN 201110446315A CN 102490242 B CN102490242 B CN 102490242B
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CN
China
Prior art keywords
cage
loader
car rack
oil cylinder
dolly
Prior art date
Application number
CN 201110446315
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Chinese (zh)
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CN102490242A (en
Inventor
施金国
朱伟韬
刘英华
何芳
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云南民汇投资开发有限公司
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Priority to CN 201110446315 priority Critical patent/CN102490242B/en
Publication of CN102490242A publication Critical patent/CN102490242A/en
Application granted granted Critical
Publication of CN102490242B publication Critical patent/CN102490242B/en

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Abstract

The invention relates to a cushion-plate-free loader for a bamboo flakeboard, and belongs to slab loading and unloading equipment for a hot press on an artificial board production line. The loader comprises a main frame, a cage, a trolley frame, trolley loaders, a gear and rack pair, a locking device and the like, wherein a traveling wheel arranged at the bottom of the trolley frame in the cage and a rail arranged in the cage are connected through a moving pair; n trolley loaders are fixedly arranged in the trolley frame and used as belt conveyers for conveying slabs; and the n trolley loaders arranged in the trolley frame are dragged in or out of the hot press by a transmission device. The loader has a quick and reliable loading effect, is large in breadth, and is particularly suitable for the cushion-plate-free loader for the bamboo flakeboard.

Description

For bamboo chipboard without the backing plate loader
Technical field
The invention belongs to the slab handling facilities of artificial board production line thermopress machine.
Background technology
Bamboo chipboard is a kind of of oriented wood chipboard, and raw material is non-wooden bamboo wood, and the product breadth is larger, makes required pressing cycle long.For improving output, usually adopt the multi-daylight press compacting to produce bamboo chipboard, the standard breadth of dress plate is generally 1220x2440mm.Multi-daylight press slab handling to be adopted has backing plate and without the backing plate loader.In without backing plate loader pertinent literature, it is CN2352317Y patent of invention " man-made board hot-pressing machine is without the backing plate loader " that notification number is arranged, it by shirking plate driving and the driving mechanism of driving a vehicle, fill wooden handcart, unload wooden handcart and form.During the dress plate, the dress wooden handcart first moves to the dress Board position along guide rail and is filled plate, then gets back to the position corresponding with hot press, and the push pedal driving is moved under the drive of driving mechanism, with its push pedal, the slab of pre-installing on dress wooden handcart frame is pushed on the heating platen of hot press; While unloading plate, hot press opens, and the push pedal driving is moved under the drive of driving mechanism, with push pedal, pushing on hot press is unloaded on wooden handcart.This loader is to fill the pallet of wooden handcart as slab, shirk the slab on pallet with the push pedal of shirking on wooden handcart, and this pallet is equivalent to backing plate, and therefore, this loader has the backing plate loader actual belonging to.And be in CN100398285C patent of invention " method and the units of artificial board production line thermopress handling " at notification number, a kind of Wood-based Panel Production unit that comprises lift preassembling machine, dolly loader, hot press and unloader is provided.In this unit, a lifting of the lift preassembling machine two boards base of packing into, the dolly loader enters hot press the slab suppressed is pushed to unloader.But loader and loading cart wherein are a fixing bin, settle slab by the lift preassembling machine to loading cart fully; The dolly transporter of this loading cart is the integral body that a drive unit transmission is only arranged, and unallocatedly goes out by each layer belt conveyer of electric motor starting independently; Owing on the live-roller at the trolley type transporter, ratchet mechanism being installed, be freewheel clutch or electromagnetic clutch, the driving link motion of ratchet mechanism is undertaken by the rack-and-pinion transmission be connected with live-roller by drive unit, this trolley type transporter can only move along a direction, and ratchet will stop ratchet to rotate in the opposite direction.When dolly, when moving in hot press, freewheel clutch separates or the electromagnetic clutch outage, and gear dallies on tooth bar, and the dolly belt is motionless, sends slab to press; When dolly exits hot press, freewheel clutch combination or electromagnetic clutch are switched on and do counter motion, and tooth bar cogs and rotates backward, and drive belt and rotate forward, and slab is unloaded to hot press.Thereby dolly loader prepackage slab can only be completed separately by the lift preassembling machine, and this mechanism-trouble rate is higher, inconvenient maintenance, now do not re-use.
Summary of the invention
The present invention seeks to belt conveyer, as the dolly loader, directly slab to be sent into to multi-daylight press and to be filled plate, provide a kind of dress plate rapidly, reliable operation, efficiency is high, breadth is large, be particularly useful for bamboo chipboard without the backing plate loader.
The object of the invention realizes without the backing plate loader by following:
Comprise the cage (203) in mainframe (201), mainframe, be arranged on the dolly loader (206) in cage (203), and:
For bamboo chipboard without the backing plate loader, comprise the cage (203) in mainframe (201), mainframe, be arranged on the dolly loader (206) in cage (203), and:
Cage (203) is fixedly linked with the upper end of the 1st oil cylinder (205), and the lower end of the 1st oil cylinder (205) is fixed on mainframe (201);
Car rack (215) and track (210) are set in cage (203), road wheel (222) is installed in car rack (215) bottom, and the road wheel (222) of car rack (215) is moving sets with the track (210) arranged in cage (203) and is connected;
In car rack (215), be fixedly installed n platform dolly loader (206) according to slab thickness interval n layer, every dolly loader (206) is a belt conveyer that transports slab, comprise the 1st motor (208) and belt (202), it is upper that the 1st motor (208) is arranged on the driving shaft (211) of belt (202), and driving shaft (211) and driven shaft are rotary pair with supporting member on car rack (215) and are connected;
The leading section of dolly loader (206) is equipped with push pedal (209);
Being arranged on car rack (215) interior n platform dolly loader (206) is dragged and is entered or exit hot press (3) by transmission device (207), transmission device (207) comprises the 2nd motor (212), reductor (213), brake (214) and two steering gears (217) that are arranged on car rack (215) upper beam by shaft coupling (216) order, the car rack (215) that transmission device (207) drags in cage (203) by two steering gears (217) is mobile, makes car rack (215) enter or exit hot press (3);
Cage (203) is equipped with the locking device (204) that comprises that the 2nd oil cylinder (220) and connecting rod (221) and rest pad (223) form, wherein, the 2nd oil cylinder (220) and connecting rod (221) all are fixed on mainframe (201), connecting rod (221) lower end and the 2nd oil cylinder (220) are chain connection, fulcrum and mainframe (201) are hinged, two rest pads (223) are symmetrically welded at the both sides of cage (203), connecting rod (221) upper end extends the below of rest pad (223) by the motion of the 2nd oil cylinder (220), to support cage (203).
Described is to move horizontally direction at cage (203) dual-side along car rack (215) to fixedly mount symmetrically tooth bar (219) without the backing plate loader, and, at the upper fixed installation of car rack (215) gear (218) corresponding with tooth bar (219), tooth bar (219) and gear (218) are kinematic pair.
The described locking device (204) that is further cage (203) without the backing plate loader comprises oil cylinder (220) and connecting rod (221) and rest pad (223), wherein, oil cylinder (220) and connecting rod (221) all are fixed on mainframe (201), connecting rod (221) lower end and oil cylinder (220) are chain connection, fulcrum and mainframe (201) are hinged, two rest pads (223) are symmetrically welded at the both sides of cage (203), connecting rod (221) upper end extends the below of rest pad (223) by the motion of oil cylinder (220), to support cage (203).
Operation principle of the present invention is:
Dolly loader dress plate: the slab of being sent here by preceding working procedure arrives on belt conveyer 1 to be waited for to dolly loader 206 dress plates.Elevator cage 203 makes the i layer (1≤i≤n) of dolly loader 206 align belt conveyer 1, retaining mechanism 204 locking cages 203; Then start dolly loader motor 208, make dolly loader belt 202 running, restart belt conveyer 1, allow the slab on belt conveyer 1 be transported to rapidly on dolly loader belt 202, the slab rear dolly loader motor 208 that puts in place stops.See Fig. 1.
In the i layer dress plate of dolly loader 206, next piece slab enters belt conveyer 1 and waits for, elevator cage 203, make the i+1 layer of dolly loader 206 align belt conveyer 1, lock cage 203, align the laggard luggage plate of i+1 layer of dolly loader 206.So circulation, until all load onto slab on n layer dolly loader.
Press unloads plate: after the slab hot pressing of 3 interior last times of press completes, press 3 is opened, transmission device 207 starts, the dolly loader 206 of n layer enters press 3 together side by side, simultaneously, the push pedal 209 of dolly loader 206 front ends advances unloader 4 to be unloaded plate n slab after pressing in press 3 together, and after n platform dolly loader 206 puts in place, transmission device 207 stops.
Press dress plate: start transmission device 207 antiports, make n platform dolly loader 206 exit backward press 3, meanwhile, start dolly loader motor 208 dolly loader belt 202 is turned round forward, slab is unloaded to press 3.The speed that exits backward press 3 due to dolly loader 206 is identical with the speed that dolly loader 206 belts 202 unload forward slab, and n slab is discharged on the fixed position of press 3, and n platform dolly loader 206 is retracted in cage 203.
More than completed a dress plate cycle, comprised that the dolly loader loads slab, the press unloading is pressed slab, dolly loader and loads the process of slab to press.
Compared with prior art, on the one hand, the present invention can accomplish 2 times of on-gauge plate, i.e. 1220x 4880mm without the breadth length of backing plate dress plate.Do not need to shirk the plate driving, belt on employing dolly loader is directly sent slab into multi-daylight press and is filled plate, changed and usingd the dress wooden handcart and use in addition and shirk the mechanism form that wooden handcart is shirked the slab on pallet as the pallet of slab, reduced slab and unloaded the time to press.On the other hand, because the loading cart belt of every one deck has independently electric motor starting, do not adopt ratchet mechanism, freewheel clutch or electromagnetic clutch, reduced trouble point, improved functional reliability.And the loading cart belt can clockwise or rotate counterclockwise, not only can accept reliably, smoothly the slab that preceding working procedure is sent here, also make slab can be in time, unload to press reliably.Thereby, the invention provides that a kind of dress plate is more rapid, efficiency is higher, breadth is large and reliable operation, be particularly useful for bamboo chipboard without the backing plate loader.
Below in conjunction with accompanying drawing, be described further.Following examples comprise but do not limit the scope of the invention.
The accompanying drawing explanation
Fig. 1 is the product line device schematic diagram of apparatus of the present invention.Comprise belt conveyer 1, without backing plate loader 2, hot press 3, unloader 4.
Fig. 2 is that the present invention is without backing plate loader front view.Comprise mainframe 201, dolly Urea plate machine belt 202, cage 203, oil cylinder 205, dolly loader 206, dolly loader transmission device 207, dolly loader motor 208, dolly loader push pedal 209, road wheel track 210, road wheel 222.
Fig. 3 is that the present invention is without backing plate loader left view.Comprise by belt driving shaft 211 motor 212, reductor 213, brake 214, car rack 215, shaft coupling 216, steering gear 217, gear 218, the dolly loader transmission device 207 that tooth bar 219 forms.
Fig. 4 is that the present invention is without backing plate loader top view.
Fig. 5 is that the present invention is without backing plate loader locking device 204 schematic diagrames.Comprise oil cylinder 220, linkage 221 and rest pad 223.
Fig. 6 is dolly loader 206 schematic diagrames of the present invention.Comprise belt 202, motor 208, push pedal 209, driving shaft 211.
Below in conjunction with embodiment, the present invention will be further described, and embodiment comprises but do not limit protection domain of the present invention.
The specific embodiment
Embodiment 1:
As Fig. 2, this device mainly comprise the cage 203 in mainframe 201, mainframe, be arranged on the dolly loader (206) in cage 203, and cage 203 is fixedly linked with the upper end of oil cylinder 205, the lower end of oil cylinder 205 is fixed on mainframe 201; The upper end of oil cylinder 205 and cage 203 are fixedly linked, and the lower end of oil cylinder 205 is fixed on mainframe 201.Oil cylinder 205 drives cage 03 lifting, accepts from the slab of belt conveyer 1.And, at interior car rack 215 and the track 210 of arranging of cage 203, road wheel 222 is installed in car rack 215 bottoms, the track 210 of the road wheel 222 of car rack 215 and cage 203 interior settings is moving sets and is connected.
In car rack 215, according to 8 layers, slab thickness interval, be fixedly installed 8 dolly loader 206(as Fig. 2,3).Every dolly loader 206 is that slab (as Fig. 6) is transported in a belt conveyer rotation.Dolly loader 206 comprises that model is motor 208 and the belt 202 of K47A-19.6-Y-1.5-B62 with reductor, motor 208 is arranged on the driving shaft 211 of belt 202, and driving shaft 211 and driven shaft 223 are rotary pair with supporting member on car rack 215 and are connected.Motor 208 is arranged on the driving shaft 211 of belt 202, drives belt 202 rotations and transports slab.The leading section of dolly loader 206 is equipped with push pedal 209.
Car rack 215 is dragged and is entered or exit hot press 3 (as Fig. 1) by transmission device 207.Transmission device 207 comprise by shaft coupling 216 order be arranged on the motor 212, reductor 213 of car rack 215 upper beam, for off-position brake 214 and two steering gears 217 accurately.The car rack 215 that transmission device 207 drags in cage 203 by two steering gears 217 moves, in order to make car rack 215 enter or exit hot press 3.This transmission device 207 mainly contains the following part of purchasing: the motor of 7.5KW, and reductor FW97-15.8-AD6-B3, brake TJ2-200, shaft coupling YA50x112/YA60x142, steering gear 217 models are T12-1:1-1-D-B3.
Embodiment 2:
Move horizontally direction at cage 203 dual-sides along car rack 215 and fixedly mount symmetrically tooth bar 219, and fixedly mount the gear 218 corresponding with tooth bar 219 on car rack 215, tooth bar 219 forms rack-and-pinions with gear 218 and is connected (as Fig. 2,3).All the other are identical with embodiment 1.
Embodiment 3:
As Fig. 5; the locking device 204 of cage 203 comprises oil cylinder 220, connecting rod 221 and rest pad 223; wherein; oil cylinder 220 and connecting rod 221 are fixed on mainframe 201; connecting rod 221 lower ends and oil cylinder 220 are chain connection; fulcrum and mainframe 201 are hinged; two rest pads 223 are symmetrically welded at the both sides of cage 203; connecting rod 221 upper ends extend rest pad 223 belows by the motion of oil cylinder 220; to support cage 203; locked when cage 203 stops, being return when cage 203 lifting, played the safeguard protection effect.The model of upper cylinder of take is HSGL01-50/25E-1111.All the other are identical with embodiment 1.

Claims (2)

  1. For bamboo chipboard without the backing plate loader, comprise the cage (203) in mainframe (201), mainframe, be arranged on the dolly loader (206) in cage (203), and:
    Cage (203) is fixedly linked with the upper end of the 1st oil cylinder (205), and the lower end of the 1st oil cylinder (205) is fixed on mainframe (201);
    Car rack (215) and track (210) are set in cage (203), road wheel (222) is installed in car rack (215) bottom, and the road wheel (222) of car rack (215) is moving sets with the track (210) arranged in cage (203) and is connected;
    It is characterized in that:
    In car rack (215), be fixedly installed n platform dolly loader (206) according to slab thickness interval n layer, every dolly loader (206) is a belt conveyer that transports slab, comprise the 1st motor (208) and belt (202), it is upper that the 1st motor (208) is arranged on the driving shaft (211) of belt (202), and driving shaft (211) and driven shaft are rotary pair with supporting member on car rack (215) and are connected;
    The leading section of dolly loader (206) is equipped with push pedal (209);
    Being arranged on car rack (215) interior n platform dolly loader (206) is dragged and is entered or exit hot press (3) by transmission device (207), transmission device (207) comprises the 2nd motor (212), reductor (213), brake (214) and two steering gears (217) that are arranged on car rack (215) upper beam by shaft coupling (216) order, the car rack (215) that transmission device (207) drags in cage (203) by two steering gears (217) is mobile, makes car rack (215) enter or exit hot press (3);
    Cage (203) is equipped with the locking device (204) that comprises that the 2nd oil cylinder (220) and connecting rod (221) and rest pad (223) form, wherein, the 2nd oil cylinder (220) and connecting rod (221) all are fixed on mainframe (201), connecting rod (221) lower end and the 2nd oil cylinder (220) are chain connection, fulcrum and mainframe (201) are hinged, two rest pads (223) are symmetrically welded at the both sides of cage (203), connecting rod (221) upper end extends the below of rest pad (223) by the motion of the 2nd oil cylinder (220), to support cage (203).
  2. 2. according to claim 1 without the backing plate loader, it is characterized in that moving horizontally direction at cage (203) dual-side along car rack (215) fixedly mounts tooth bar (219) symmetrically, and, at the upper fixed installation of car rack (215) gear (218) corresponding with tooth bar (219), tooth bar (219) and gear (218) are kinematic pair.
CN 201110446315 2011-12-28 2011-12-28 Cushion-plate-free loader for bamboo flakeboard CN102490242B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201110446315 CN102490242B (en) 2011-12-28 2011-12-28 Cushion-plate-free loader for bamboo flakeboard

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201110446315 CN102490242B (en) 2011-12-28 2011-12-28 Cushion-plate-free loader for bamboo flakeboard

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CN102490242B true CN102490242B (en) 2013-12-25

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103252811B (en) * 2012-12-17 2015-04-29 宜兴市一洲木业有限公司 Hot-pressing production system for plywood for container bottom plates
CN104589432B (en) * 2014-12-31 2017-02-15 王雨琪 Multilayer thermal press for sheet material

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Publication number Priority date Publication date Assignee Title
FR2172635A5 (en) * 1972-02-19 1973-09-28 Siempelkamp Gmbh & Co
DE4017135A1 (en) * 1990-05-28 1991-12-05 Baehre & Greten Conveyor belt for feeding fibre board press - has upper support table in removable sections
CN1143568A (en) * 1995-08-22 1997-02-26 光洋产业株式会社 Apparatus for and process of hot pressing boards
CN2352317Y (en) * 1998-11-18 1999-12-08 福建省大田县金门油压机制造有限公司 Non-packing sheet type loading-unloading machine for artificial board hot-press
CN1686690A (en) * 2005-04-25 2005-10-26 上海人造板机器厂有限公司 Method of artificial board production line thermopress loading and unloading and machine set
CN2834846Y (en) * 2005-04-25 2006-11-08 上海人造板机器厂有限公司 A hot pressing unloading set of panel production line

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2172635A5 (en) * 1972-02-19 1973-09-28 Siempelkamp Gmbh & Co
DE4017135A1 (en) * 1990-05-28 1991-12-05 Baehre & Greten Conveyor belt for feeding fibre board press - has upper support table in removable sections
CN1143568A (en) * 1995-08-22 1997-02-26 光洋产业株式会社 Apparatus for and process of hot pressing boards
CN2352317Y (en) * 1998-11-18 1999-12-08 福建省大田县金门油压机制造有限公司 Non-packing sheet type loading-unloading machine for artificial board hot-press
CN1686690A (en) * 2005-04-25 2005-10-26 上海人造板机器厂有限公司 Method of artificial board production line thermopress loading and unloading and machine set
CN2834846Y (en) * 2005-04-25 2006-11-08 上海人造板机器厂有限公司 A hot pressing unloading set of panel production line

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Title
10层6×18英尺中密度无垫板装板机组设计;陶东珍;《林业机械与木工设备》;20031130;第31卷(第11期);全文 *
李绍昆,姜仁龙.中密度纤维板多层装卸机组(续).《中国人造板》.2008,第15卷(第9期), *
陶东珍.10层6×18英尺中密度无垫板装板机组设计.《林业机械与木工设备》.2003,第31卷(第11期),

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