CN2655431Y - Casting welding equipment for producing small valve controlled sealed lead-acid batteries - Google Patents
Casting welding equipment for producing small valve controlled sealed lead-acid batteries Download PDFInfo
- Publication number
- CN2655431Y CN2655431Y CNU032746083U CN03274608U CN2655431Y CN 2655431 Y CN2655431 Y CN 2655431Y CN U032746083 U CNU032746083 U CN U032746083U CN 03274608 U CN03274608 U CN 03274608U CN 2655431 Y CN2655431 Y CN 2655431Y
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- China
- Prior art keywords
- valve controlled
- storage battery
- acid storage
- welding equipment
- sealed lead
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- Expired - Fee Related
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The utility model relates to a small sized valve controlled airtight typed lead-acid storage battery welding device, comprising a clamping device, a welding mode, a smeller, a cooler and a die removing to the pool shell device, wherein the clamping device comprises with a fixing plate and a smoothing press plate equipped on the bottom plate, the fixing plate is equipped with a positioning pin, the surface of the welding mode is equipped with a gathering arrow and a pole pillar shaped dent and a positioning hole, and the die removing to the pool shell device comprises a pneumatic die removing device and a pneumatic to the pool shell device. The utility model solves the deficit that the hand motion welding has low production efficiency and poor welding quality, which is simple and practical, the action of forging and welding can also be finished by hand motion performance, which is suitable for the equipment of production of the small sized valve controlled airtight typed lead-acid storage battery of each size.
Description
Technical field
The utility model relates to a kind of cast welding device, particularly a kind of cast welding equipment that is applied to the pet-valve controlled sealed lead-acid storage battery
Background technology
The pet-valve controlled sealed lead-acid storage battery is the defined battery of JB/T6457-1992.The bus-bar pole welding of traditional lead acid accumulator is at first pressed negative plate/dividing plate/positive plate with pole plate and dividing plate according to designing requirement ... order stack poling group; Respectively the lug and the pole of positive plate and negative plate welded together the formation bus-bar then, be processed into a utmost point group; Next utmost point group is inserted the inner chamber of battery case respectively, again each utmost point group by being welded to connect between pole; Last again the utmost point group at two ends and outside terminal welding, finish the welding assembly of entire cell.Welding is the master operation of battery assembling, still is the main assembling mode of pet-valve controlled sealed lead-acid storage battery with the manual welding at present.Its shortcoming is ready-made pole and lug welding in advance by hand, and production efficiency is low, poor welding quality.
Summary of the invention
For addressing the above problem, the purpose of this utility model provides a kind of pet-valve controlled sealed lead-acid storage battery assembling cast welding equipment, utilizes the mode of casting welding once to realize pole and lug welding, and welding quality is good, the efficient height.
The purpose of this utility model is achieved in that a kind of pet-valve controlled sealed lead-acid storage battery cast welding equipment.Comprise anchor clamps, cast welded mold, smelting furnace, the pond housing apparatus is gone in the cooling device and the demoulding, described anchor clamps, by base plate be provided with fixed head and slidably pressing plate form, fixed head is provided with alignment pin; Described cast welded mold, surface are provided with the Cao Gou of bus-bar and pole shape, and are provided with location hole; The pond housing apparatus is gone in the described demoulding, comprises the Pneumatic demould device and pneumaticly goes into the pond housing apparatus.
Above-mentioned anchor clamps are provided with one or more inner chamber.
The base plate of above-mentioned anchor clamps is provided with fluting.
Be provided with the holding device that can prevent that cast welded mold from floating in the above-mentioned smelting furnace.
The pond housing apparatus is gone in the above-mentioned demoulding, is sequentially set with the stripper apparatus of being made up of standing part and pneumatic part, plays the slideway of conveying effect, and by localization part, the pond shell keeps that cylinder and utmost point group be pressed into that cylinder forms goes into the pond housing apparatus.
Above-mentioned cooling device is by the flat board that is provided with air channel and wind hole, chain drive-belt, and blower fan constitutes.
During use, the utmost point group who folds is put into anchor clamps successively according to designing requirement, then lug arrangement is pressed to the degree that requires and is stained with an amount of scaling powder to the position of regulation and to utmost point group.On the other hand, there is the cast welded mold of the groove of bus-bar and pole shape to put into the molten lead smelting furnace surface engraving, is heated to take out after certain temperature and is put on the cooling device.This moment, the groove of the bus-bar of cast welded mold and pole shape partly was full of the lead or the lead alloy of fusing, and the groove that then anchor clamps is made the lug part of utmost point group accurately insert cast welded mold under the effect of alignment pin is partly implemented the casting welding.After being cooled to below the uniform temperature on the cooling device, stripper apparatus will make the anchor clamps that utmost point group is housed separate with cast welded mold, then, the anchor clamps that utmost point group is housed are moved to the aligning battery case, under the cylinder action of going into the pond housing apparatus utmost point group is pressed into battery case, pond shell step is gone into by the cast welding of bus-bar pole and the utmost point group that can finish the pet-valve controlled sealed lead-acid storage battery.
The utility model is reasonable in design, and is simple in structure, processing ease, and welding quality is good, and operating efficiency and passing rate of processing are significantly improved, and is fit to the assembling production of the pet-valve controlled sealed lead-acid storage battery of all size.
Description of drawings
Fig. 1 is a clamp structure schematic diagram of the present utility model;
Fig. 2 is a cast welded mold structural representation of the present utility model;
Fig. 3 is a furnace construction schematic diagram of the present utility model;
Fig. 4 is a cooling device schematic diagram of the present utility model;
Fig. 5 goes into pond housing apparatus structural representation for the demoulding of the present utility model.
Embodiment
With reference to Figure of description the utility model is carried out following explanation.
The utility model is a kind of pet-valve controlled sealed lead-acid storage battery cast welding equipment, by anchor clamps 1, and cast welded mold 2, smelting furnace 3, the cooling device 4 and the demoulding are gone into pond housing apparatus 5 and are constituted.
As shown in Figure 1, anchor clamps 1 are by fixed head 14, and slidably pressing plate 12,13, and base plate 15 and alignment pin 11 constitute.Slidably pressing plate 12,13 links to each other with a depression bar 16, can be in the effect lower slider of depression bar 16, thus make the inner cavity size of anchor clamps change the utmost point group's who conveniently folds insertion, depress depression bar 16, utmost point group can be compacted to the degree and the locking of requirement under the effect of sliding clamp 12,13.Close the inner chamber that anchor clamps 1 can be designed to corresponding plural number according to the design utmost point group of cell negative terminal number.As single lattice number is 6 battery, and it is 6 that anchor clamps 1 can be designed to the inner chamber number.Be provided with the fluting of emptying in the middle of the base plate 15, anchor clamps 1 lie on the workbench during operation, and after utmost point group's lug inserted up, utmost point group passed fluting and directly contacts with work top, guaranteed the height unanimity of utmost point group.The size of fluting just in time can make the cell body back-off of battery case advance utmost point group, thereby utmost point group can directly be pressed in the shell of pond from anchor clamps 1, makes anchor clamps 1 both can play the effect that anchor clamps close in utmost point group, can play the effect that utmost point group goes into pond shell anchor clamps again.Alignment pin 11 is located on the fixed head 14, its objective is the bus-bar shape groove that accurately inserts cast welded mold 2 for the lug part that makes utmost point group, makes manual operations also can finish the action of casting welding.
As shown in Figure 2, cast welded mold 2 surface engravings have the Cao Gou of bus-bar 22 and pole shape 21,23.Cast welded mold 2 is provided with location hole 24, can cooperate the location with the alignment pin 11 of anchor clamps 1.Cast welded mold 2 is put in heating in the smelting furnace 3, and the lead of fusing or lead alloy can be full of bus-bar and pole shape Cao Gou, take out the back and weld mutually with utmost point group lug.
As shown in Figure 3, be provided with holding device 31 in the smelting furnace 3, its effect is to put into stove heating and make the lead of fusing or lead alloy is full of and when remaining on the mortise ditch when cast welded mold 2, not can because of the proportion of mould 2 than lead or lead alloy is low floats.Smelting furnace 3 middle parts also are provided with the reinforced slideway 32 that makes things convenient for interior lead of supplementary furnace or lead alloy.
As shown in Figure 4, cooling device 4 is by the dull and stereotyped chain 41 of the driving of certain-length, blower fan 44, dull and stereotyped 45 formations such as grade.The speed that drives dull and stereotyped chain 41 is 10 to 100 centimetres of per minutes.Drive the air channel 42 and the wind hole 43 that are processed with several ventilations on the flat board 45 of dull and stereotyped chain 41, cooling air is taken place by blower fan 44, by air channel 42 and wind hole 43 the cooling wind energy is directly contacted with cast welded mold 2 and cools off.Cooling is to realize in driving the process that dull and stereotyped chain 41 is transplanted on cast welded mold 2 subsequent processing.Cooling condition can be by cooling air quantity, and the speed of travel of chain (cooling time) is regulated.
As shown in Figure 5, the demoulding is gone into pond housing apparatus 5 by stripper apparatus, slideway with go into the pond housing apparatus and be provided with in proper order.Stripper apparatus comprises the pneumatic part 51,52 and the standing part 54 of from top to bottom order setting.Standing part 54 is fixing with cast welded mold 2, and 51,52 anchor clamps 1 that will press utmost point group of pneumatic part draw back.After the demoulding, anchor clamps 1 are moved to into the pond housing apparatus along slideway 53 levels.Go into the pond housing apparatus and comprise that from top to bottom the pond shell of order setting keeps cylinder 55,56, localization part 57 and utmost point group are pressed into cylinder 58,59.
During use, anchor clamps 1 are lain on the workbench, improve depression bar 16, sliding clamp 12,13 is opened, insert the utmost point group who folds, depress depression bar 16 behind the neat lug, finish utmost point group and press and be stained with an amount of scaling powder and carry out cast welding and prepare.On the other hand, cast welded mold 2 is put into the holding device 31 that temperature is 380 ℃ to 650 ℃ a smelting furnace 3, took out after heating 10 to 100 seconds, be put on the dull and stereotyped chain 41 of driving of cooling device 4.Then, the alignment pin 11 of anchor clamps 1 is accurately inserted in the location hole 24 of cast welded molds 2, make utmost point group's pole plate lug insert the bus-bar 22 on the cast welded mold 2 and the mortise ditch 21,23 of pole shape, beginning cast welding.This action can be used machinery, also can be by manually simply finishing.Drive the linear velocity running of dull and stereotyped chain 41 with 10 to 100 centimetres of per minutes simultaneously, cooling blower 44 cools off with the air quantity of 3 to 10 cubic metres of per minutes.Driving dull and stereotyped chain 41 is transplanted on cast welding anchor clamps 1 and cast welded mold 2 together the demoulding and goes into pond housing apparatus 5 while cooling off.Cast welding this moment part is sufficiently cooled, and cast welding is finished.Cast welding anchor clamps 1 and cast welded mold 2 together pushed stripper apparatus.After cast welded mold 2 drawn back from anchor clamps 1, anchor clamps 1 are moved to into the pond housing apparatus along slideway 53 levels.Anchor clamps 1 by localization part 57 location after, with pond shell cell body left-hand thread in utmost point group bottom.The pond shell keeps cylinder 55,56 declines to compress the pond shell, and utmost point group is pressed into cylinder 58,59 risings utmost point group is directly headed in the shell cell body of pond from anchor clamps 1, finishes whole cast welding process.
Claims (6)
1. pet-valve controlled sealed lead-acid storage battery cast welding equipment. comprise anchor clamps, cast welded mold, smelting furnace, the pond housing apparatus is gone in the cooling device and the demoulding, it is characterized in that:
Described anchor clamps, by base plate be provided with fixed head and slidably pressing plate form, fixed head is provided with alignment pin;
Described cast welded mold, surface are provided with the Cao Gou of bus-bar and pole shape, and are provided with location hole;
The pond housing apparatus is gone in the described demoulding, comprises the Pneumatic demould device and pneumaticly goes into the pond housing apparatus.
2. pet-valve controlled sealed lead-acid storage battery cast welding equipment according to claim 1, it is characterized in that: described anchor clamps are provided with one or more inner chamber.
3. pet-valve controlled sealed lead-acid storage battery cast welding equipment according to claim 1, it is characterized in that: the base plate of described anchor clamps is provided with fluting.
4. pet-valve controlled sealed lead-acid storage battery cast welding equipment according to claim 1 is characterized in that: be provided with the holding device that can prevent that cast welded mold from floating in the described smelting furnace.
5. pet-valve controlled sealed lead-acid storage battery cast welding equipment according to claim 1, it is characterized in that: the pond housing apparatus is gone in the described demoulding, be sequentially set with the stripper apparatus of forming by standing part and pneumatic part, play the slideway of conveying effect, by localization part, the pond shell keeps that cylinder and utmost point group be pressed into that cylinder forms goes into the pond housing apparatus.
6. pet-valve controlled sealed lead-acid storage battery cast welding equipment according to claim 1 is characterized in that: described cooling device is by the flat board that is provided with air channel and wind hole, chain drive-belt, and blower fan constitutes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU032746083U CN2655431Y (en) | 2003-09-23 | 2003-09-23 | Casting welding equipment for producing small valve controlled sealed lead-acid batteries |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU032746083U CN2655431Y (en) | 2003-09-23 | 2003-09-23 | Casting welding equipment for producing small valve controlled sealed lead-acid batteries |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2655431Y true CN2655431Y (en) | 2004-11-10 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU032746083U Expired - Fee Related CN2655431Y (en) | 2003-09-23 | 2003-09-23 | Casting welding equipment for producing small valve controlled sealed lead-acid batteries |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2655431Y (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100530782C (en) * | 2005-05-24 | 2009-08-19 | 江苏双登集团有限公司 | Method for manufacturing grid of lead-acid storage battery |
| CN101924251A (en) * | 2010-09-08 | 2010-12-22 | 江苏理士电池有限公司 | Method for fabricating maintenance-free motorcycle battery with novel terminal structure |
| CN102039396A (en) * | 2010-12-15 | 2011-05-04 | 魏明乐 | Busbar cast welding device for lead-acid storage battery |
| CN102157748A (en) * | 2011-03-16 | 2011-08-17 | 安徽理士电池技术有限公司 | Equipment and method for assembling storage battery |
| CN102806336A (en) * | 2012-08-22 | 2012-12-05 | 江苏理士电池有限公司 | Cast-weld mould box for manually casting and welding winding battery |
| CN103084767A (en) * | 2013-01-11 | 2013-05-08 | 浙江欧德申自动化设备有限公司 | Storage battery cast-welder fixture locating structure |
| CN103264153A (en) * | 2013-05-06 | 2013-08-28 | 厦门华海大正电池装备有限公司 | Lead storage battery busbar welding method |
| CN104084565A (en) * | 2014-07-05 | 2014-10-08 | 福建省建阳亚亨机械制造有限公司 | Automatic control device for cast-weld of storage battery electrode group |
-
2003
- 2003-09-23 CN CNU032746083U patent/CN2655431Y/en not_active Expired - Fee Related
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100530782C (en) * | 2005-05-24 | 2009-08-19 | 江苏双登集团有限公司 | Method for manufacturing grid of lead-acid storage battery |
| CN101924251A (en) * | 2010-09-08 | 2010-12-22 | 江苏理士电池有限公司 | Method for fabricating maintenance-free motorcycle battery with novel terminal structure |
| CN102039396A (en) * | 2010-12-15 | 2011-05-04 | 魏明乐 | Busbar cast welding device for lead-acid storage battery |
| CN102039396B (en) * | 2010-12-15 | 2012-08-15 | 魏明乐 | Busbar cast welding device for lead-acid storage battery |
| CN102157748A (en) * | 2011-03-16 | 2011-08-17 | 安徽理士电池技术有限公司 | Equipment and method for assembling storage battery |
| CN102806336A (en) * | 2012-08-22 | 2012-12-05 | 江苏理士电池有限公司 | Cast-weld mould box for manually casting and welding winding battery |
| CN103084767A (en) * | 2013-01-11 | 2013-05-08 | 浙江欧德申自动化设备有限公司 | Storage battery cast-welder fixture locating structure |
| CN103264153A (en) * | 2013-05-06 | 2013-08-28 | 厦门华海大正电池装备有限公司 | Lead storage battery busbar welding method |
| CN103264153B (en) * | 2013-05-06 | 2016-08-10 | 厦门华海大正电池装备有限公司 | A kind of welding method of Lead storage battery busbar |
| CN104084565A (en) * | 2014-07-05 | 2014-10-08 | 福建省建阳亚亨机械制造有限公司 | Automatic control device for cast-weld of storage battery electrode group |
| CN104084565B (en) * | 2014-07-05 | 2016-01-20 | 福建省建阳亚亨机械制造有限公司 | Storage battery polar group cast welding automaton |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |