CN1202585C

CN1202585C - Accumulator pole group welding machine

Info

Publication number: CN1202585C
Application number: CNB031128254A
Authority: CN
Inventors: 温海泉
Original assignee: Individual
Current assignee: Individual
Priority date: 2003-02-12
Filing date: 2003-02-12
Publication date: 2005-05-18
Anticipated expiration: 2023-02-12
Also published as: CN1434533A

Abstract

A storage battery pole group welding machine comprises an assembly box, a welding die, a cooling device, a welding gun, an ignition device, a compression cylinder, a backstop device, a steering cylinder, a lifting frame, a battery groove frame, a turnover cylinder and a frame, wherein the right side plate of the assembly box is a movable compression plate, the compression cylinder is arranged on the frame corresponding to the compression plate, the backstop device is arranged between the compression plate and the assembly box, the assembly box is arranged at the middle upper part of the frame through a steering shaft, the steering cylinder is arranged between the assembly box and the frame, the welding die is arranged above the assembly box, a blowing port and a circulating water port of the cooling device are arranged at the corresponding position of the welding die, the welding gun and the ignition device are arranged on the frame, the lifting frame is arranged on the left side of the assembly box, the battery groove frame is arranged on the lifting frame through a turnover shaft, and the turnover cylinder is arranged between the battery groove frame. The device has the advantages of simple structure, convenient use, high production efficiency, low price and the like, and is suitable for storage battery production enterprises.

Description

Accumulator pole group assembly welding machine

Technical field:

The present invention relates to the machine in the some monolithic accumulator plate assembling welding poling groups and the battery case of packing into is belonged to the manufacturing field of storage battery.

Background technology:

With the work in the some monolithic accumulator plates assembling welding poling groups and the battery case of packing into be produce storage battery must be through program, the weldering of existing utmost point group mainly is manual operations, need the several people operate by hand respectively the mold pressing of pole plate and dividing plate dress is tight, put pole and the poling group that freezes, utmost point group taken out from mould reinstall in the battery case, inefficiency, the operating time is long, introducing impurity is many, influence battery quality.External existing a kind of full-automatic cast welding machine, still use the welding box of manually pole plate being packed into, cylinder to compress, manually twist bolt, to weld then box send into automatic track brush respectively lug, dress pole, upset with lug downwards, soak scaling powder, enter cast welded mold, casting is plumbous automatically, with pole and lug cast welding together, again through cooling, ejection device, the utmost point group who welds returns to into the groove position again with artificial pendulum battery case along original track, the Artificial Control cylinder pushes away utmost point group and enters battery case, finishes the weldering of utmost point group.Advantage is that automaticity is higher.Shortcoming is that volume is too big, cost an arm and a leg, one just needs more than 40 ten thousand dollars, and to pole plate required precision height, and these plumbous products are difficult to satisfy, utmost point group demoulding difficulty after cast welding, make this machine buy back and inapplicable, this machine also exists design unreasonable simultaneously, as the utmost point group that will weld along the battery case of just packing into after original track returns to the groove position, and needing the 2 personal assembly weldings that just can finish one group of utmost point group in 2 minutes, production efficiency is not high.

Summary of the invention:

The objective of the invention is in order to overcome the weak point of above-mentioned full-automatic cast welding machine, design a kind of simple and reasonable, volume is little, cost is low, dependable performance, easy to operate, product quality meets the requirements, adapt to the accumulator pole group assembly welding machine of suitability for industrialized production.

Accumulator pole group assembly welding machine of the present invention, its structure mainly comprises the assembling box, weld mold, cooling device, welding gun and igniter, also include clamping cylinder simultaneously, stopping device, turn to cylinder, crane, the battery truss, upset cylinder and frame, the base plate of described assembling box is movable plate, the right plate of assembling box is portable pressure strip, clamping cylinder is contained on the frame with the pressure strip correspondence position, stopping device is contained between pressure strip and the assembling box, the assembling box is contained in the frame middle and upper part through steering spindle, turn to cylinder to be contained between assembling box and the frame, weld mold is contained in assembling box top, the blowing mouth of cooling device and the circulation mouth of a river are contained in the correspondence position of weld mold, welding gun and igniter are contained on the frame, crane is contained on the frame in assembling box left side, the battery truss is contained on the crane through trip shaft, and the upset cylinder is contained between battery truss and the crane.Weld mold in the above-mentioned assembly welding machine comprises 2 comb shape welding templates of both positive and negative polarity, 1 backplate, 2 draw runners, 2 axle beds, 4 slides, 4 deciliters bars, 2 ring flanges, 2 levers and 1 pull bar, described 2 draw runners are fixedly mounted on assembling box the right and left, 2 axle beds are installed in respectively on the outer side edges at 2 draw runner middle parts, 4 slides are contained in draw runner two respectively, adorn a comb shape welding template on 2 draw runners on 2 slides of homonymy, adorn another piece comb shape welding template on 2 slides in addition, 1 backplate is installed between 2 comb shape welding templates, 2 slides on every draw runner also connect with an end of 2 deciliters bars through axle respectively, the other end of 2 deciliters bars is contained on two axles of same ring flange, 2 ring flanges are installed on the axle bed at draw runner middle part through central shaft respectively, each ring flange also is fixedly connected with 1 lever respectively, and the other end of 2 levers is fixedlyed connected with the two ends of pull bar.Stopping device in the above-mentioned assembly welding machine comprises 2 pawl axis, 4 ratchets, 4 ratchet axle beds, 4 tooth bars and 1 ratchet release lever, described 4 ratchet axle beds are contained in respectively on 4 angles of pressure strip, 4 ends of 2 pawl axis are fixedly connected with 4 ratchets after passing the axle bed hole of 4 ratchet axle beds respectively and being located at 4 strip slip slotted eyes assembling box, 4 tooth bars are fixedly mounted on the assembling box with 4 ratchet correspondence positions, and the ratchet release lever connects with two ratchets up and down through axle.

Though accumulator pole group assembly welding machine of the present invention has kept artificial welding procedure and has had advantages such as simple in structure and easy to operate, increased necessary ancillary equipment around welding procedure again, overcome traditional welding technology and had shortcomings such as inefficiency, the operating time is long, introducing impurity is many.Have simple and reasonable, volume is little, cost is low, dependable performance, easy to operate, product quality meets the requirements, adapt to advantages such as suitability for industrialized production, during operation, only need 1 people can finish one group of utmost point group's assembly welding in 2 minutes, the production efficiency height, price also only is equivalent to 1/tens of import equipment, is fit to storage battery production enterprise and uses.

Description of drawings:

Accompanying drawing 1 is a kind of structural representation among the present invention;

Accompanying drawing 2 is plan structure schematic diagrames of accompanying drawing 1;

Accompanying drawing 3 is the assembling box structure for amplifying schematic diagrames in the accompanying drawing 1;

Accompanying drawing 4 is plan structure schematic diagrames of accompanying drawing 3;

Accompanying drawing 5 is side-looking structural representations of accompanying drawing 3;

The structural representation of accompanying drawing 6 guiding pectens of the present invention;

Accompanying drawing 7 is end views of accompanying drawing 6.

Embodiment:

Referring to accompanying drawing, 1 in the accompanying drawing 1 is the axis of rolling, the 2nd, and the battery truss, the 3rd, weld mold, the 4th, assembling box, the 5th, pressure strip, the 6th, stopping device, the 7th, clamping cylinder, the 8th, welding gun and igniter, the 9th, frame, the 10th, turn to cylinder, the 11st, crane, the 12nd, upset cylinder, the 13rd, trip shaft, the 14th, plate.The base plate of described assembling box 4 is movable plate 14, the right plate of assembling box 4 is portable pressure strip 5, clamping cylinder 7 is contained on the frame 9 with pressure strip 5 correspondence positions, stopping device 6 is contained between pressure strip 5 and the assembling box 4, assembling box 4 steering spindle on two blocks of side plates before and after be fixed on is contained in the middle and upper part of frame 9, turn to cylinder 10 to be contained between assembling box and the frame, weld mold 3 is contained in the top of assembling box 4, the blowing mouth of cooling device and the circulation mouth of a river are contained in the correspondence position of weld mold, welding gun and igniter 8 are contained on the frame, crane 11 is contained on the frame in assembling box left side, battery truss 2 is contained on the crane 11 through trip shaft 13, and upset cylinder 12 is contained between battery truss 2 and the crane 11.In order to reduce the release resistance of battery case, the axis of rolling 1 can be housed on battery truss 2.

Accompanying drawing 2 is plan structure schematic diagrames of accompanying drawing 1, and 15 in the accompanying drawing 2 is draw runners, the 16th, and deciliter bar, the 17th, slide, the 18th, comb shape welding template, the 19th, pawl axis, the 20th, platen, the 21st, backplate, the 22nd, back side panel, the 23rd, front side board, the 24th, left plate, the 25th, pull bar, the 26th, lever, the 27th, ring flange.In the accompanying drawing 3 28 is ratchet axle beds, the 29th, and ratchet, the 30th, slip slotted eye, the 31st, tooth bar, the 32nd, ratchet release lever, the 33rd, movable left plate, the 34th, cushion block, the 35th, slide pull bar, the 36th, fixedly comb shape welds the bolt of template, and 37 in the accompanying drawing 4 is axle beds, and the 38th, central shaft.For deciliter action relationships of clearer description weld mold, accompanying drawing 5 has provided the end view of accompanying drawing 3.Referring to accompanying drawing 3-5, weld mold among the figure comprises 2 comb shape welding templates 18 of both positive and negative polarity, 1

backplate

21,2

draw runners

15,2 axle beds 36,4 slides 17,4

deciliters bars

16,2

ring flanges

27,2 levers 26 and 1 pull bar 25, described 2 draw runners 15 are fixedly mounted on assembling box the right and left, 2 axle beds 37 are installed in the middle part of 2 draw runners 15 respectively, 4 slides 17 can be contained in two of draw runner 15 through slide pull bar 35 respectively, adorn a comb shape welding template 18 (available bolt 36 is tightened fixing) on 2 draw runners on 2 slides 17 of homonymy, adorn another piece comb shape welding template on 2 slides in addition, 1 backplate 21 is installed between 2 comb

shape welding templates

18,2 slides 17 on every draw runner 15 also connect with an end of 2 deciliters bars 16 through axle respectively, the other end of 2 deciliters bars 16 is contained on two axles of

same ring flange

27,2 ring flanges 27 are installed on the axle bed 37 at draw runner 15 middle parts through central shaft 38 respectively, each ring flange 27 also is fixedly connected with 1 lever 26 respectively, and the other end of 2 levers 26 is fixedlyed connected with the two ends of pull bar 25.Stopping device among the figure comprises 28,4 tooth bars 31 of 29,4 ratchet axle beds of 19,4 ratchets of 2 pawl axis and 1 ratchet release lever 32, described 4 ratchet axle beds 28 are contained in respectively on 4 angles of pressure strip 5,4 ends of 2 pawl axis 19 pass the axle bed hole of 4 ratchet axle beds 28 respectively and are located at 4 strip slip slotted eyes, 30 backs of assembling box front and back biside plate and are fixedly connected with 4 ratchets 29,4 tooth bars 31 are fixedly mounted on before and after the assembling box with 4 ratchet correspondence positions on the biside plate, and ratchet release lever 32 connects with two ratchets 29 up and down through axle.In order also to adjust the position that makes left plate 24, can in left plate 24, increase a movable left plate 33 and cushion block 34 and set bolt, the cushion block 34 of changing respective thickness can make the position of movable left plate 33 adapt to the needs of different model.For the ease of utmost point group is pushed battery case, a toroidal guiding pecten (referring to accompanying drawing 6 and 7) can be housed at battery notch place.

During operation, the utmost point group of prewelding is inserted in the assembling box 4 in regular turn; Connect the source of the gas of clamping cylinder 7, push pressure strip 5 to utmost point group with cylinder head, after the utmost point group that will disperse with pressure strip was compressed to the precalculated position, cylinder head can be return; At this moment, be stuck in because of ratchet 29 on the teeth of tooth bar 31 and can not retreat, play the effect of stopping device with pressure strip 5 interlock; Then backplate 21 is placed between utmost point group's the positive and negative lug, pull bar 25 is withdrawn into the front side from the rear side of assembling box, slide 17 is slided in box along draw

runner

15,18 of 2 comb shapes welding templates that are contained on the slide 17 are closed up to backplate 21, utmost point group's positive and negative lug is clipped in respectively in the comb shape groove of two block welding templates 18 of backplate 21 both sides (as the front end that will weld template 18 suitably lengthening and embedding be located in the groove of backplate 21 correspondence positions can better prevent leak-stopping lead); Then the gun rack of welding gun from igniter 8 taken off, gun rack pops up and connects fuel gas automatically, and welding gun streaked from the flame kept burning day and night of igniter 8 can light welding gun, with flame elder generation preheating comb shape welding template, after melting welding rod again and welding pole and all lugs, welding gun is put back to gun rack and automatically shut down fuel gas, and the rifle fire extinguishes automatically; Open the switch that is contained near the cooling device of the welding template then, make the utmost point group that welds cooling and finish welding rapidly; Then pull bar 25 is turned to back side panel, making deciliter bar 16 drive slide 17 through lever 26 slides outside box along draw runner 15, unclamp comb shape welding template 18, take off backplate 21, the suitable for reading of assembling box 4 opened wide, connection turns to the source of the gas of cylinder 10, turns over clockwise around axle and turn 90 degrees with turning to cylinder 10 will assemble box 4; Extract the plate 14 of assembling box out,, can insert guiding pecten as shown in Figure 6 in the extraction position of plate 14 for the ease of utmost point group is pushed battery case smoothly; Battery case is placed on the battery truss 2 at last again, connects the source of the gas of clamping cylinder 7, after the utmost point group that will weld with the cylinder head of clamping cylinder 7 pushed in the battery case, cylinder head was return; Connect the source of the gas of upset cylinder 12 again, battery truss 2 is turned over counterclockwise along trip shaft 13 turn 90 degrees, make utmost point group and battery case thereof enter next procedure together and finish the welder of utmost point group and do.With the upset cylinder battery truss is turned over clockwise then and turn 90 degrees and go back to original position, rotate counterclockwise 90 degree and change and to add original position with turning to cylinder will assemble box, with ratchet release lever 32 ratchet 29 is left from the teeth of tooth bar 31 again, can unclamp pressure strip 5, repeat above-mentioned steps once more and can realize continuous production.The battery truss is contained on the crane, is the storage battery for the ease of the assembling different model.During operation, only need 1 people can finish one group of utmost point group's assembly welding task in 2 minutes, the comparable import equipment of production efficiency doubles, and price only needs several ten thousand yuans, is equivalent to 1/tens of import equipment, is fit to storage battery production enterprise and uses.

Claims

1, a kind of accumulator pole group assembly welding machine, comprise the assembling box, weld mold, cooling device, welding gun and igniter, it is characterized in that also including clamping cylinder, stopping device, turn to cylinder, crane, the battery truss, upset cylinder and frame, the base plate of described assembling box is movable plate, the right plate of assembling box is portable pressure strip, clamping cylinder is contained on the frame with the pressure strip correspondence position, stopping device is contained between pressure strip and the assembling box, the assembling box is contained in the frame middle and upper part through steering spindle, turn to cylinder to be contained between assembling box and the frame, weld mold is contained in assembling box top, the blowing mouth of cooling device and the circulation mouth of a river are contained in the correspondence position of weld mold, welding gun and igniter are contained on the frame, crane is contained on the frame in assembling box left side, the battery truss is contained on the crane through trip shaft, and the upset cylinder is contained between battery truss and the crane; Described weld mold comprises 2 comb shape welding templates of both positive and negative polarity, 1 backplate, 2 draw runners, 2 axle beds, 4 slides, 4 deciliters bars, 2 ring flanges, 2 levers and 1 pull bar, described 2 draw runners are fixedly mounted on assembling box the right and left, 2 axle beds are installed in respectively on the outer side edges at 2 draw runner middle parts, 4 slides are contained in draw runner two respectively, adorn a comb shape welding template on 2 draw runners on 2 slides of homonymy, adorn another piece comb shape welding template on 2 slides in addition, 1 backplate is installed between 2 comb shape welding templates, 2 slides on every draw runner also connect with an end of 2 deciliters bars through axle respectively, the other end of 2 deciliters bars is contained on two axles of same ring flange, 2 ring flanges are installed on the axle bed at draw runner middle part through central shaft respectively, each ring flange also is fixedly connected with 1 lever respectively, and the other end of 2 levers is fixedlyed connected with the two ends of pull bar; Described stopping device comprises 2 pawl axis, 4 ratchets, 4 ratchet axle beds, 4 tooth bars and 1 ratchet release lever, described 4 ratchet axle beds are contained in respectively on 4 angles of pressure strip, 4 ends of 2 pawl axis are fixedly connected with 4 ratchets after passing the axle bed hole of 4 ratchet axle beds respectively and being located at 4 strip slip slotted eyes assembling box, 4 tooth bars are fixedly mounted on the assembling box with 4 ratchet correspondence positions, and the ratchet release lever connects with two ratchets up and down through axle.

2, accumulator pole group assembly welding machine as claimed in claim 1 is characterized in that on the battery truss axis of rolling being housed.

3, accumulator pole group assembly welding machine as claimed in claim 2 is characterized in that battery notch place is equipped with toroidal guiding pecten.