CN101704150B - Polar group welder of battery - Google Patents
Polar group welder of battery Download PDFInfo
- Publication number
- CN101704150B CN101704150B CN200910154185A CN200910154185A CN101704150B CN 101704150 B CN101704150 B CN 101704150B CN 200910154185 A CN200910154185 A CN 200910154185A CN 200910154185 A CN200910154185 A CN 200910154185A CN 101704150 B CN101704150 B CN 101704150B
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Abstract
The invention discloses a polar group welder of a battery, comprising a continuous production platform, loading and unloading fixing finishing devices, a grinding polar ear device, a mould clamping mechanism, an anode welding zone, a cathode welding zone, a cooling device and a welder cover. The polar group welder has the advantages that each loading and unloading fixing finishing device is accurately transported to the specific position of a next procedure by the continuous production platform; two mould plates customized by a polar group are used for finishing and fixing the polar group; a motor is used for driving steel wheels to clean polar ear oxides and absorbing out dust; an upper mould plate and the two mould plates for finishing are clamped into a welding melting bath; the anode welding zone and the cathode welding zone finish welding by a lead wire delivering device and a flame welding gun; a mobile station provides a straight welding distance; a lifting arm is used for lifting welding equipment; and the polar group welder is provided with the cooling device and the welder cover with a dust absorbing function. The invention has the advantage of enhancing the production efficiency and the automatic degree under the condition of low energy consumption, centrally collects lead smoke and dust, hardly has harm to human bodies and has simple operation and low labor strength.
Description
Technical field
The present invention relates to a kind of polar group welder of battery.
Background technology
Utmost point crowd welding is one labor-intensive production process in battery assembling industry at present, and the existing market capital equipment is the cast welding machine, and the employing of cast welding machine is immersed in lug among the utmost point crowd in the plumbous liquation in the concave groove mould cools off, and reaches welding.This cast welding machine is existing certain application in large density battery, the start type battery of using like automobile.And the cast welding machine is promoted difficulty in compacted accumulator, and like the full-automatic cast welding machine of computer, the patent No. is 200720007433.5; Because of this machine concave groove mould liquation few; Be prone to produce phenomenons such as rosin joint, slag inclusion, winter especially severe, the operative employee is more in addition; Efficient is not high, can not fill a part advantage that embodies automaticity.Compacted accumulator manufacturing enterprise adopts comparatively original manual work welding also to account for major part now, produces lead steam in this operating process, and long period of operation people is prone to lead poisoning, and efficient is not high.
Summary of the invention
The object of the invention is; Provide that a kind of the people only need load and unload storage battery utmost point crowd on a workbench, just can accomplish the process of mill lug in the storage battery utmost point crowd welding, dress mould, anodal welding, negative pole welding, cooling automatically; And each operation can be carried out water operation simultaneously; Improve production efficiency and automaticity greatly, also be provided with the device of centralized collection lead fume in addition, almost nil to human harm.
In order to achieve the above object, solution of the present invention is:
A kind of polar group welder of battery, fixedly form by collating unit, mill lug device, clamping, anodal weld zone, negative pole weld zone, cooling device, hood by continuous productive process platform, loading and unloading for entire machine; It is characterized in that the continuous productive process platform is made up of turntable calibration location structure, frame, turntable, fixed platform, framework and central shaft; Turntable calibration location structure is with pneumatic or Electric Machine Control, and its center is connected with the turntable center fixation, and rotates with turntable calibration location structure; Continuous productive process platform or process the operation in tandem platform of orthoscopic; Fixed platform is installed in the middle motionless platform of turntable, and lift cylinder, motor, polishing wheel transmission device are housed above; Framework is to be fixedly connected with frame; In the middle of the frame roof and between the fixed platform central shaft is housed, two ends are fixed with it respectively, can not rotate, and central shaft is equipped with clamping; Loading and unloading fixedly collating unit are to customize right template and left template by two according to utmost point crowd, back of the body locating piece, and template deciliter executive item and active grab are formed; Anodal weld zone and negative pole weld zone are fixed on the two ends of following two trailing arms of transverse arm in the same lifting arm.
Fixedly collating unit of a plurality of loading and unloading is distributing on the continuous productive process platform of polar group welder of battery.
The wire wheel and polishing wheel cover of high speed rotating are housed in the mill lug device of polar group welder of battery.
The welding pool of polar group welder of battery is made up of cope match-plate pattern and right template and left template matched moulds.
Send lead welding wire device, flame welding gun, travelling carriage in the positive weld zone of polar group welder of battery and the negative weld zone; The described lead welding wire device that send comprises wire feeding motor, wire feed rolls, contact roller, guide pad; Described flame welding gun is the welding gun that has acetylene or gas pipe, oxygen hose, control valve by; Described travelling carriage comprises motor reducer, line slideway, slide plate.
The cooling device of polar group welder of battery is equipped with the cooling tube that pressure is arranged in.
Compared with prior art, the invention has the advantages that operating efficiency is more than six times of single people, lead dust, lead fume are collected easily, concentrate discharging, are convenient to handle, and the people does not directly contact and operates each operation, and lead contamination is almost nil; Need heat plumbous stove during the work of cast welding machine, thereby reduce by more than 50, and not have easy slag inclusion, the high phenomenon of rosin joint rate of producing of cast welding machine than cast welding machine power consumption.
Description of drawings
Fig. 1 is matched moulds of the present invention and welding planar structure sketch map.
Fig. 2 is a mansion of the present invention view plane structural representation.
Fig. 3 is mill lug of the present invention and cooling and plane structural representation.
Fig. 4 is loading and unloading of the present invention planar structure sketch map when fixedly collating unit unclamps.
Fig. 5 is loading and unloading of the present invention planar structure sketch mapes when fixedly collating unit clamps.
Planar structure sketch map when Fig. 6 is a matched moulds of the present invention.
In institute's drawings attached, the corresponding relation of parts and numbering thereof is following: 1-template deciliter executive item; The 2-active grab; The 3-wire feed rolls; The 4-contact roller; 5-flame welding gun; The 6-slide plate; The 7-guide pad; The 8-motor reducer; The 9-line slideway; The 10-lift cylinder; The 11-dust shield is collected mouth; The 12-transverse arm; The 13-central shaft; The 14-rotary electric machine; The 15-fixed platform; The 16-alignment sensor; The 17-cursor; 18-matched moulds executive item; 19-template fixed block; The 20-turntable; The 21-frame; The 22-travelling gear; The 23-fixed gear; 24-turntable calibration location structure; The right template of 25-; 26-left side template; The 27-cope match-plate pattern; 28-lead discharging dirt pipe; The 29-wire wheel; 30-polishes wheel cover; The 31-cooling tube; The 32-motor; The 33-belt; The 34-belt pulley; 35-polishing wheel transmission device; The 36-trailing arm; The 37-wire feeding motor; The 38-hood; The 39-framework; 40-welds bath; 41-carries on the back locating piece.
The specific embodiment
In polar group welder of battery shown in the drawings, entire machine by continuous productive process platform, loading and unloading fixedly collating unit, grind each big parts such as lug device, clamping, anodal weld zone, negative pole weld zone, cooling device, hood 38 and form.
In the polar group welder of battery shown in the accompanying drawing 1, described continuous productive process platform is made up of turntable calibration location structure 24, frame 21, turntable 20, fixed platform 15, framework 39 and central shaft 13.Turntable calibration location structure 24 can be accomplished calibration and positioning function (also can be the operation in tandem platform of orthoscopic) with pneumatic or Electric Machine Control rotational angle.Each loading and unloading forwards the assigned address of next process to after fixedly collating unit moves certain distance on the continuous productive process platform under its positioner, accomplishes the function of making a detour of each operation.Frame 21 is lower cases of polar group welder of battery, and turntable calibration location structure 24, turntable 20 are installed in its inside.Required fixing platform for placing when turntable 20 is each process operations of storage battery utmost point crowd, the center of turntable calibration location structure 24 is connected with turntable 20 center fixation, and rotates with turntable calibration location structure 24.Fixed platform 15 is installed in turntable 20 middle motionless platforms, and lift cylinder 10, motor 32, polishing wheel transmission device 35 etc. are housed above.Framework 39 is to be fixedly connected with frame 21, between frame 39 crown centers and the fixed platform 15 central shaft 13 is housed, and two ends are fixed with it respectively, and central shaft 13 can not be rotated.
In the polar group welder of battery shown in accompanying drawing 1, accompanying drawing 2, accompanying drawing 4 and the accompanying drawing 5, turntable 20 is equipped with fixedly collating unit of cover loading and unloading respectively at each operation place of circumference.Described loading and unloading fixedly collating unit are by two clamping plate according to utmost point crowd customization, promptly right template 25 and left template 26, and back of the body locating piece 41, template deciliter executive item 1 is formed with active grab 2.Template deciliter executive item 1 is one and is fixed on the executing agency that can separate or close up on the turntable 20, like the gas pawl.Right template 25 and left template 26 are separately fixed at the both sides of template deciliter executive item 1, open in 1 minute or closed up formation with template deciliter executive item the lug location and the arrangement of storage battery utmost point crowd loading and unloading and each grid is fixed to the desired position.Active grab 2 is quick easily clamping tools, is fixed on the turntable 20, and with back of the body locating piece 41 the storage battery utmost point being all risen to assist clamps function, is convenient to two templates and closes up.
In the polar group welder of battery shown in accompanying drawing 2 and the accompanying drawing 3, described mill lug device is made up of lead discharging dirt pipe 28, wire wheel 29, polishing wheel cover 30, motor 32, belt 33, belt pulley 34, polishing wheel transmission device 35.Motor 32 is installed on the fixed platform 15; Through a pair of belt pulley 34 and belt 33 transmissions; Pass to and be fixed on the fixed platform 15 on 35 of the polishing wheel transmission devices, drive wire wheel 29 high speed rotating on the axle, the polishing wheel cover 30 and lead discharging dirt pipe 28 of collecting lead dust are housed on wire wheel 29 excircles.
In the polar group welder of battery shown in accompanying drawing 1, accompanying drawing 2 and the accompanying drawing 6, described clamping is made up of a rotational structure, the matched moulds cylinder that moves up and down, cope match-plate pattern 27.Described rotational structure is formed by being fixed on fixed gear 23 on the central shaft 13, travelling gear 22 rotary electric machines 14, cursor 17 and alignment sensor 16; Drive the rotation of travelling gear 22 through rotary electric machine 14, and pass through alignment sensor 16 control rotational angles.The described matched moulds cylinder that moves up and down is made up of with template fixed block 19 the matched moulds cylinder 18 that is fixed on the rotational structure.Cope match-plate pattern 27 is adsorbed on through modes such as vacuum cup or magnetic force on the template fixed block 19 of matched moulds cylinder 18 ends, and cope match-plate pattern 27 forwards the back, position to and moves downward with matched moulds cylinder 18, accomplishes with right template 25 and left template 26 matched moulds and forms welding pool 40.When artificial matched moulds, rotational structure, the matched moulds cylinder that moves up and down can.
In the polar group welder of battery shown in accompanying drawing 1 and the accompanying drawing 2, described anodal weld zone is made up of structures such as sending lead welding wire device, flame welding gun 5, travelling carriage and lifting arm.The described lead welding wire device that send is the conveying of being accomplished lead welding wire by wire feeding motor 37, wire feed rolls 3, contact roller 4, guide pad 7; Described flame welding gun 5 is the welding guns that have acetylene (or coal gas) pipe, oxygen hose, control valve by, and pipeline can be joined electromagnetic valve in addition, can control size, the Kai Heguan of flame; Described travelling carriage is made up of motor reducer 8, line slideway 9, slide plate 6; Slide plate 6 is fixed on the motor reducer 8; Send lead welding wire device and flame welding gun 5 to be fixed on the slide plate 6 simultaneously; When motor reducer 8 moved on line slideway 9, slide plate 6, to send lead welding wire device and flame welding gun 5 also all follow mobile.
In the polar group welder of battery shown in accompanying drawing 1 and the accompanying drawing 2, described negative pole weld zone send lead welding wire device and structures such as flame welding gun 5, travelling carriage and lifting arm to form (concrete structure is with anodal weld zone) by band.Described lifting arm is to be enclosed within the transverse arm 12 on the central shaft 13 of top, turntable 20 centers by an end, and the lift cylinder 10 that moves up and down is formed with trailing arm 36.In order to reduce cost, the positive and negative electrode weld zone can be fixed on the two ends of two trailing arms 36 under the transverse arm 12 in the same lifting arm.
In the polar group welder of battery shown in the accompanying drawing 3; Described cooling device is the cooling tube 31 that pressure is arranged in; Other adds magnetic valve and forms, and can pass through air, liquid or gas-liquid spraying cooling in the cooling tube 31, the working time of solenoid control cooling tube (not drawing among the magnetic valve figure).
In the polar group welder of battery shown in accompanying drawing 1 and the accompanying drawing 3, described hood 38 has the protective cover that can collect lead fume by covering in the workbench top, and hood 38 tops are provided with dust shield and collect mouth 11, reach the effect of centralized collection lead fume.
Claims (6)
1. polar group welder of battery, entire machine by continuous productive process platform, loading and unloading fixedly collating unit, grind lug device, clamping, anodal weld zone, negative pole weld zone, cooling device, hood (38) and form; It is characterized in that the continuous productive process platform is made up of turntable calibration location structure (24), frame (21), turntable (20), fixed platform (15), framework (39) and central shaft (13); Turntable calibration location structure (24) is with pneumatic or Electric Machine Control, and its center is connected with turntable (20) center fixation, and turntable (20) rotates with turntable calibration location structure (24); Continuous productive process platform or process the operation in tandem platform of orthoscopic; Fixed platform (15) is motionless platform in the middle of being installed in turntable (20), and lift cylinder (10), motor (32), polishing wheel transmission device (35) are housed above; Framework (39) is to be fixedly connected with frame (21); Between framework (39) crown center and the fixed platform (15) central shaft (13) is housed, two ends are fixing with central shaft (13) respectively, can not rotate; Loading and unloading fixedly collating unit are to customize right template (25) and left template (26) by two according to utmost point crowd, back of the body locating piece (41), and template deciliter executive item (1) and active grab (2) are formed; Clamping is made up of a rotational structure, the matched moulds cylinder that moves up and down, cope match-plate pattern (27); Rotational structure is made up of the fixed gear (23), travelling gear (22), rotary electric machine (14), cursor (17) and the alignment sensor (16) that are fixed on the central shaft (13), and the matched moulds cylinder that moves up and down is made up of the matched moulds cylinder (18) and the template fixed block (19) that are fixed on the rotational structure; Anodal weld zone and negative pole weld zone are fixed on the two ends of following two trailing arms of transverse arm in the same lifting arm (12) (36); Described lifting arm is to be enclosed within the transverse arm (12) on turntable (20) the center top central shaft (13) by an end, and lift cylinder that moves up and down (10) and trailing arm (36) are formed.
2. polar group welder of battery according to claim 1 is characterized in that the fixedly collating unit of a plurality of loading and unloading that distributing on the continuous productive process platform of polar group welder of battery.
3. polar group welder of battery according to claim 1 is characterized in that being equipped with in the mill lug device of polar group welder of battery wire wheel (29) and polishing wheel cover (30).
4. polar group welder of battery according to claim 1 is characterized in that the welding pool (40) of polar group welder of battery is made up of cope match-plate pattern (27) and right template (25) and left template (26) matched moulds.
5. polar group welder of battery according to claim 1 is characterized in that sending lead welding wire device, flame welding gun (5), travelling carriage in positive weld zone and the negative weld zone of polar group welder of battery; The described lead welding wire device that send comprises wire feeding motor (37), wire feed rolls (3), contact roller (4), guide pad (7); Described flame welding gun (5) is the welding gun that has acetylene or gas pipe, oxygen hose, control valve by; Described travelling carriage comprises motor reducer (8), line slideway (9), slide plate (6).
6. polar group welder of battery according to claim 1 is characterized in that the cooling device of polar group welder of battery is equipped with the cooling tube (31) that pressure is arranged in.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910154185A CN101704150B (en) | 2009-11-10 | 2009-11-10 | Polar group welder of battery |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910154185A CN101704150B (en) | 2009-11-10 | 2009-11-10 | Polar group welder of battery |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101704150A CN101704150A (en) | 2010-05-12 |
| CN101704150B true CN101704150B (en) | 2012-10-17 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200910154185A Expired - Fee Related CN101704150B (en) | 2009-11-10 | 2009-11-10 | Polar group welder of battery |
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| Country | Link |
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| CN (1) | CN101704150B (en) |
Families Citing this family (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102091895B (en) * | 2011-01-11 | 2012-10-17 | 长兴欧德申机械有限公司 | Automatic casting and welding machine front-end auxiliary equipment |
| CN102615372B (en) * | 2012-04-10 | 2014-08-06 | 昆山迈致治具科技有限公司 | Clamping head for automatic soldering machine |
| CN103028808B (en) * | 2013-01-14 | 2014-02-26 | 宁波海湖蓄电池有限公司 | Automatic connection machine for storage battery |
| CN104043889B (en) * | 2014-06-12 | 2016-05-04 | 龙泉市恒丰汽车空调配件有限公司 | A kind of automobile air conditioner accessories bonding machine |
| CN104827158B (en) * | 2014-12-11 | 2017-03-08 | 黎明 | Lead-acid battery polar group welder horizontal transferring device |
| CN105057906B (en) * | 2015-08-21 | 2017-07-07 | 浙江创为智能装备股份有限公司 | A kind of accumulator pole group automatic welding machine |
| CN107717171B (en) * | 2017-10-12 | 2019-09-06 | 新昌县科创自动化设备有限公司 | A kind of straight line flame welding machine and its welding method |
| CN107538750A (en) * | 2017-10-27 | 2018-01-05 | 胡武平 | A kind of plastic conduit welding device |
| CN108161165A (en) * | 2018-01-27 | 2018-06-15 | 中山慧能科技有限公司 | A kind of novel large lead acid accumulator pole group bus-bar automatically freezes former |
| CN109378481B (en) * | 2018-08-30 | 2022-10-04 | 广州倬粤动力新能源有限公司 | Manufacturing method for connection of grid and tab |
Citations (6)
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|---|---|---|---|---|
| US4198736A (en) * | 1975-10-02 | 1980-04-22 | General Battery Corporation | Automated burnishing apparatus and method for burnishing the terminal posts of lead-acid batteries |
| JP2001185121A (en) * | 1999-12-28 | 2001-07-06 | Matsushita Electric Ind Co Ltd | Welding device for interconnector of lead acid battery |
| CN1434533A (en) * | 2003-02-12 | 2003-08-06 | 温海泉 | Pole group welder for accumulator |
| JP2004146178A (en) * | 2002-10-24 | 2004-05-20 | Matsushita Electric Ind Co Ltd | Terminal welding method of lead acid storage battery |
| CN200998765Y (en) * | 2007-06-25 | 2008-01-02 | 陈义忠 | Computer full-automatic casting-welding machine |
| CN201287252Y (en) * | 2008-10-24 | 2009-08-12 | 江苏华富控股集团有限公司 | Medium-density accumulator welding machine |
-
2009
- 2009-11-10 CN CN200910154185A patent/CN101704150B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4198736A (en) * | 1975-10-02 | 1980-04-22 | General Battery Corporation | Automated burnishing apparatus and method for burnishing the terminal posts of lead-acid batteries |
| JP2001185121A (en) * | 1999-12-28 | 2001-07-06 | Matsushita Electric Ind Co Ltd | Welding device for interconnector of lead acid battery |
| JP2004146178A (en) * | 2002-10-24 | 2004-05-20 | Matsushita Electric Ind Co Ltd | Terminal welding method of lead acid storage battery |
| CN1434533A (en) * | 2003-02-12 | 2003-08-06 | 温海泉 | Pole group welder for accumulator |
| CN200998765Y (en) * | 2007-06-25 | 2008-01-02 | 陈义忠 | Computer full-automatic casting-welding machine |
| CN201287252Y (en) * | 2008-10-24 | 2009-08-12 | 江苏华富控股集团有限公司 | Medium-density accumulator welding machine |
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| Publication number | Publication date |
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| CN101704150A (en) | 2010-05-12 |
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Granted publication date: 20121017 Termination date: 20131110 |