CN108161165A - A kind of novel large lead acid accumulator pole group bus-bar automatically freezes former - Google Patents
A kind of novel large lead acid accumulator pole group bus-bar automatically freezes former Download PDFInfo
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- CN108161165A CN108161165A CN201810082115.8A CN201810082115A CN108161165A CN 108161165 A CN108161165 A CN 108161165A CN 201810082115 A CN201810082115 A CN 201810082115A CN 108161165 A CN108161165 A CN 108161165A
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- 239000002253 acid Substances 0.000 title claims abstract description 24
- 230000007246 mechanism Effects 0.000 claims abstract description 186
- 238000003466 welding Methods 0.000 claims abstract description 69
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 18
- 230000003028 elevating effect Effects 0.000 claims description 13
- 239000003351 stiffener Substances 0.000 claims description 11
- 230000001360 synchronised effect Effects 0.000 claims description 10
- 229910052742 iron Inorganic materials 0.000 claims description 9
- 230000005611 electricity Effects 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims description 6
- 230000008014 freezing Effects 0.000 claims description 5
- 238000007710 freezing Methods 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 230000000694 effects Effects 0.000 abstract description 4
- 230000035611 feeding Effects 0.000 description 23
- 230000009471 action Effects 0.000 description 7
- 239000000047 product Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 230000036541 health Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000005266 casting Methods 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 1
- 206010003671 Atrioventricular Block Diseases 0.000 description 1
- 208000010271 Heart Block Diseases 0.000 description 1
- 235000008331 Pinus X rigitaeda Nutrition 0.000 description 1
- 235000011613 Pinus brutia Nutrition 0.000 description 1
- 241000018646 Pinus brutia Species 0.000 description 1
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 230000004630 mental health Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 238000012946 outsourcing Methods 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K5/00—Gas flame welding
- B23K5/12—Gas flame welding taking account of the properties of the material to be welded
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/06—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for positioning the molten material, e.g. confining it to a desired area
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K5/00—Gas flame welding
- B23K5/22—Auxiliary equipment, e.g. backings, guides
- B23K5/24—Arrangements for supporting torches
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Resistance Welding (AREA)
Abstract
A kind of novel large lead acid accumulator pole group bus-bar automatically freezes former, belongs to battery production equipment technical field.It aims to solve the problem that prior art battery electrode group welding efficiency is low, labour cost is high, labor intensity is big, and human factor leads to the technical issues of welding quality is relatively low and welding effect is inconsistent.Ji Qun turning liftings mechanism is mounted in rack and positioned at the output of pole group's feeding mechanism, four station turnplate mechanisms are mounted in rack and are disposed adjacent with Ji Qun turning liftings mechanism, lead part automatic charging conveying mechanism is disposed adjacent with four station turnplate mechanisms, mechanical arm assembly is arranged on the top of lead part automatic charging conveying mechanism, double end welding gun mechanism is mounted on the middle part of rack and is arranged on four station turnplate mechanism upper ends, and electric slot automatic feed conveying mechanism and product discharge conveying mechanism are installed in rack and are arranged below four station turnplate mechanisms.The present invention improves automatization level, greatly reduces manual labor and labor intensity.
Description
Technical field
The invention belongs to battery production equipment technical field, more particularly to a kind of large-scale lead acid accumulator pole group bus-bar
The full-automatic former that freezes.
Background technology
Lead-acid accumulator industry develops the essential stage as energy industry, after it experienced the rapid expanding phase,
There is great safety accident.As the environmental requirement of industry improves in country, entire lead-acid accumulator industry is to automation
Demand be also correspondingly improved.Pole group's assembly technology of lead-acid accumulator is always using positive and negative pole plate point within some time
Be not welded into simple group, then manually insert partition board group, using pole group pine made of this production technology, plate away from it is big, internal resistance is big, activity
Substance easily comes off.Positive and negative pole plate elder generation combo was developed later, and had been welded into pole group after being packed into particular manufacturing craft in groups, substantially carries out
Pole group is closely assembled, solves disadvantages mentioned above.The weldering of pole group welding Ji Ji groups, so-called pole group weldering refer to the complete pole plate of combo
Monolithic pole plate with baffle combination body or by specified quantity is welded into one to corresponding pole by pole, forms bus-bar
Process, pole group postwelding can form anode group and cathode group, and gas welding and cast welding are two kinds of main methods of pole group weldering.
At present, pole group's welding of most of large-scale lead-acid storage battery production factory is still using the side manually welded
Formula, great work intensity, working environment is severe, and welding quality is irregular, and welding efficiency is low, now automatic welding machine on the market
Main using casting welding manner, lead liquid is kept molten by, and by lead liquid casting lug during welding, this welding quality is relatively low, past
Toward there is dry joint, rosin joint, surface irregularity, not prison welding is caused to be consolidated, the solder yield of battery is relatively low, high energy consumption,
To improve the service life of battery, reducing battery production cost, the welding efficiency of battery electrode group is improved, ensures operating personnel's body and mind
The active demand of health, while in view of the demand in market and the scarcity of industry, a kind of large size lead acid accumulator pole group bus-bar are complete
The design and development of automatic welding machine for the full automation and environmental protection of lead-acid accumulator industry just seem it is particularly urgent and
It is important.
Invention content
In view of the above existing problems in the prior art, the present invention provides a kind of large-scale lead acid accumulator pole group bus-bar is complete certainly
The dynamic former that freezes, aims to solve the problem that prior art battery electrode group welding efficiency is low, labour cost is high, labor intensity is big, people
Lead to that welding quality is relatively low and welding effect is inconsistent for factor, the technical issues of related practitioner's occupation health.
The technical solution used in the present invention is：A kind of novel large lead acid accumulator pole group bus-bar is automatically freezed into
Type equipment, including rack, pole group dressing mechanism, pole group enter groove mechanism, hanging plate, pole group feeding mechanism, Ji Qun turning liftings mechanism,
Manipulator, lead part automatic charging conveying mechanism, double end welding gun mechanism, four station turnplate mechanisms, electric slot fetching device, electric slot are certainly
Dynamic feeding conveyor structure and product discharge conveying mechanism；The hanging plate is horizontally disposed with, and hanging plate bottom surface is fixedly connected with rack top surface,
Pole group's dressing mechanism and pole group enter groove mechanism and are installed on hanging plate, and the pole group feeding mechanism is fixedly connected with rack,
The Ji Qun turning liftings mechanism is mounted in rack and positioned at the output of pole group's feeding mechanism, the four station turnplates machine
Structure is mounted in rack and is disposed adjacent with Ji Qun turning liftings mechanism, the lead part automatic charging conveying mechanism and manipulator
Component is installed in rack, and lead part automatic charging conveying mechanism is disposed adjacent with four station turnplate mechanisms, the manipulator
Component is arranged on the top of lead part automatic charging conveying mechanism, and the double end welding gun mechanism is mounted on the middle part of rack and setting
In four station turnplate mechanism upper ends, the electricity slot automatic feed conveying mechanism and product discharge conveying mechanism are installed in rack
And it is arranged below four station turnplate mechanisms.
The beneficial effects of the present invention are：
1. the present invention is rational in infrastructure, automatization level is improved, greatly reduces manual labor and labor intensity, energy consumption
Low, welding efficiency is high and welding quality is high, improves the total quality of battery, extends the service life of battery, solve people
Lead to that welding quality is relatively low and welding effect is inconsistent for factor, the technical issues of related practitioner's occupation health.
2. the present invention double end welding gun mechanism, the process entirely to work can automatic cut-to-length constant speed conveying galvanized wire, automatically
Igniting carries out stability contorting to flame by flow controller and realizes stable welding, improves welding quality, reduce labour into
This, improves pole group's welding efficiency, protects the physical and mental health of employee.
3. the pole put in order group can be rotated to and fill lead part station by the four station turnplate mechanisms of the present invention automatically, then by
Lead part station rotary is filled to the station that freezes, until rotating to pole group's output station, is constantly recycled in this way, without shutdown, greatly
The artificial time and efforts of big saving, improves production efficiency.
4. pole group's overturning lifting body of the present invention, pole group is carried out overturning positioning jacking with lead screw guide rails and motor,
It is fast and precisely to jack the time, prevents pole group from loosening, plate is away from becoming larger.
Description of the drawings
Fig. 1：Front view of the present invention；
Fig. 2：The left view of Fig. 1；
Fig. 3：The rearview of Fig. 1；
Fig. 4：The Ji Qun turning liftings mechanism axonometric drawing of the present invention；
Fig. 5：The double end welding gun mechanism axonometric drawing of the present invention；
Fig. 6：The synchronous galvanized wire conveying mechanism front view that freezes of the present invention；
Fig. 7：The eccentric stiffener axonometric drawing of the present invention；
Fig. 8：The four station turnplate mechanism axonometric drawings of the present invention；
Wherein：1- poles group's dressing mechanism；101- connecting rods；102- connection cylinders；103- telescopic bars；Pacify on 104-
Loading board；105- lower installation boards；2- poles group enters groove mechanism；3- hanging plates；4- poles group's feeding mechanism；5- Ji Qun turning liftings mechanism；
501- side plates；502- installing plates one；503- upset motors；504- tilts lead screw guide rails；505- horizontal screw lead guide rails；506-U types
Grip block；507-U type switching mechanism outline borders；6- manipulators；7- lead part automatic charging conveying mechanisms；701- lead workbin feedings
Mechanism；702- lead workbin elevating mechanisms；8- double end welding guns mechanism；801- connecting poles；802- traverse floors；803- welding guns lift
Mechanism；8031- telescopic cylinders；8032- installing plates two；8033- welding gun sliding rails；8034- welding gun sliding blocks；804- freezes synchronous galvanized wire
Conveying mechanism；8041- freezes motor；8042- freezes housing；8043- elasticity constant pressure rollers；8044- galvanized wire feeding mechanisms；
8045- bottom plates three；8046- delivery pipes；8047- bottom plates two；8048- springs；8049- through tubes；8050- bottom plates one；805- lead
Silk delivery pipe；806- double end burning torches；807- air inlet pipe；808- eccentric stiffeners；8081- eccentric motors；8082- eccentric frames；
8083- eccentric blocks；8084- installing plates three；809- flow controllers；Tetra- station turnplate mechanisms of 9-；Tetra- station turnplate framves of 901-；
9011- mounting brackets；9012- electronic-controlled power steering casees；9013- rotary tray motors；Tetra- station boards of 902-；903- freezes iron case；9031- freezes
Cylinder；9032- square frames；9033- movable plates；9034- fixed plates；9035- screw rods；11- electricity slot automatic feed conveying mechanisms；
12- product discharge conveying mechanisms；13- racks.
Specific embodiment
As shown in Fig. 1~Fig. 8, a kind of novel large lead acid accumulator pole group bus-bar automatically freezes former, packet
Including rack 13, pole group's dressing mechanism 1, pole group enter groove mechanism 2, hanging plate 3, pole group's feeding mechanism 4, Ji Qun turning liftings mechanism 5, machine
Tool hand 6, lead part automatic charging conveying mechanism 7, double end welding gun mechanism 8, four station turnplate mechanisms 9, electric slot fetching device 10, electricity
Slot automatic feed conveying mechanism 11 and product discharge conveying mechanism 12；The hanging plate 3 is horizontally disposed, 3 underrun bolt of hanging plate
It is fixedly connected with 13 top surface of rack, pole group's dressing mechanism 1 and pole group enter groove mechanism 2 and be installed on hanging plate 3, the pole group
Feeding mechanism 4 is fixedly connected with rack 13 by bolt and is driven by motor, and the Ji Qun turning liftings mechanism 5 is mounted on machine
On frame 13 and positioned at pole group feeding mechanism 4 output, the four station turnplates mechanism 9 be mounted on rack 13 on and with pole group
Turning lifting mechanism 5 is disposed adjacent, and the lead part automatic charging conveying mechanism 7 and 6 component of manipulator are installed in rack 13
On, lead part automatic charging conveying mechanism 7 is disposed adjacent with four station turnplate mechanisms 9, and 6 component of manipulator is arranged on lead zero
The top of part automatic charging conveying mechanism 7, the double end welding gun mechanism 8, which is mounted on the middle part of rack 13 and is arranged on four stations, to be turned
9 upper end of disc mechanism, the electricity slot automatic feed conveying mechanism 11 and product discharge conveying mechanism 12 be installed in rack 13 and
It is arranged on four station turnplate mechanisms, 9 lower section.
Pole group's feeding mechanism 4 is chain-drive conveyer.
It is identical that pole group's dressing mechanism 1 and pole group enter 2 structure of groove mechanism, pole group's dressing mechanism 1 include connection cylinder 102, on
Installing plate 104, lower installation board 105, multiple connecting rods 101 and multiple telescopic bars 103；The upper mounting plate 104 is under
Installing plate about 105 be horizontally disposed with, the upper mounting plate 104 is fixedly connected by multiple connecting rods 101 with rack 13, it is described on
Connection cylinder 102 and multiple telescopic bars 103 are connected between connecting plate 104 and lower connecting plate 105.
Pole group enters groove mechanism 2, the mechanism be automatically finished complete pole group after welding enter slot automatically, it is whole without manually join
It is high with, working efficiency, reduce cost of labor.
As shown in figure 4, the Ji Qun turning liftings mechanism 5 includes side plate 501, installing plate 1, upset motor 503, inclines
Oblique lead screw guide rails 504, horizontal screw lead guide rail 505, U-shaped grip block 506 and U-shaped switching mechanism outline border 507；The side plate 501 with
Rack 13 is fixedly connected, and the guide rail for tilting lead screw guide rails 504 tilts upwards to be fixed on side plate 501, tilts lead screw guide rails
504 sliding block is fixedly connected with installing plate 1, and the leading screw for tilting lead screw guide rails 504 is driven by driving motor, the overturning
Motor 503 is mounted on installing plate 1, the rear end of the U-shaped switching mechanism outline border 507 and the output shaft of upset motor 503
It is fixedly connected, U-shaped switching mechanism outline border 507 is arranged on above the output terminal of pole group's feeding mechanism 4, the horizontal screw lead guide rail
505 guide rail is horizontally set on the guide rail upper end for tilting lead screw guide rails 504 and is fixed in rack 13, horizontal screw lead guide rail 505
Sliding block be fixedly connected with U-shaped grip block 506.U-shaped switching mechanism outline border 507 clamps pole group's feeding mechanism 4 and transports the pole to come
Group, moves upward to under the action of lead screw guide rails 504 are tilted at horizontal screw lead guide rail 505, upset motor 503 is turned over U-shaped
Rotation mechanism outline border 507 overturns and pole group is transported on U-shaped grip block 506, and U-shaped grip block 506 passes through horizontal screw lead guide rail 505
Pole group is transported in four station turnplate mechanisms 9.
The lead part automatic charging conveying mechanism 7 includes lead workbin feed mechanism 701 and lead workbin elevating mechanism
702；The lead workbin feed mechanism 701 is fixedly connected by bolt with rack 13, and the lead workbin elevating mechanism 702 is logical
Bolt is crossed on lead workbin feeding conveying mechanism 701.
Lead workbin feed mechanism 701 and workbin elevating mechanism 702 are metal plate chain type conveyer.
As shown in figure 5, the double end welding gun mechanism 8 include connecting pole 801, traverse floor 802, welding gun elevating mechanism 803,
Freeze synchronous galvanized wire conveying mechanism 804, double end burning torch 806, air inlet pipe 807, eccentric stiffener 808, flow controller 809 and two
A galvanized wire delivery pipe 805；The connecting pole 801 is vertically arranged, and 801 upper end of connecting pole is fixed with hanging plate 3 and 13 bottom surface of rack to be connected
It connects, the traverse floor 802 is fixedly connected by bolt with 801 lower end of connecting pole, the welding gun elevating mechanism 803 and is freezed same
Step galvanized wire conveying mechanism 804 is slidably connected with 802 side of traverse floor, and described two galvanized wire delivery pipes 805 pass through bolt
It is fixed on and freezes on synchronous galvanized wire conveying mechanism 804, the double end burning torch 806 and air inlet pipe 807 pass through eccentric stiffener 808
On welding gun elevating mechanism 803, firing tip, 807 outlet side of air inlet pipe and the two galvanized wire conveyings of double end burning torch 806
The lead end three that goes out of pipe 805 is correspondingly arranged, and flow controller 809 is equipped on double end burning torch 806.
Eccentric stiffener 808 makes double end burning torch 806 and air inlet pipe 807 move in a helical pattern, is formed similar artificial
Welding manner.
Flow controller 809 is prior art outsourcing piece.
The welding gun elevating mechanism 803 includes telescopic cylinder 8031, welding gun sliding rail 8033, welding gun sliding block 8034 and installing plate
2 8032；The installing plate 2 8032 is vertically arranged, and is slidably connected between installing plate 2 8032 and traverse floor 802, the weldering
Rifle sliding rail 8033 is fixedly connected with 2 8032 leading flank of installing plate, and the welding gun sliding block 8034 is slided with welding gun sliding rail 8033 to be connected
It connects, the telescopic rod outer end of the telescopic cylinder 8031 is fixedly connected with welding gun sliding block 8034, the cylinder body and peace of telescopic cylinder 8031
Loading board 2 8032 is fixedly connected, and the double end burning torch 806 and air inlet pipe 807 are slided by eccentric stiffener 808 mounted on welding gun
On block 8034.
The synchronous galvanized wire conveying mechanism 804 that the freezes housing 8042, two that includes freezing freezes 8041, four elasticity of motor
Constant pressure roller 8043 and two galvanized wire feeding mechanisms 8044；Two chambers are equipped in the housing 8042 that freezes, freeze housing
The conveying through-hole connected with galvanized wire delivery pipe 805 is offered in the middle part of 8042 each chamber sidewall, each conveying through-hole
Both sides are all provided with flexible constant pressure roller 8043, and described four elastic constant pressure rollers 8043 are rotated with 8042 madial wall of housing that freezes
Connection, the output shaft of described two motors 8041 that freeze and the one of elastic constant pressure to freeze in 8042 two chambers of housing
Roller 8043 corresponds coaxial arrangement and is fixedly connected, and one is respectively equipped on the two chambers lateral wall of the housing 8042 that freezes
A galvanized wire feeding mechanism 8044, the submitting mouth of each galvanized wire feeding mechanism 8044 are indoor with the corresponding cavity for the housing 8042 that freezes
Another elastic constant pressure roller 8043 is correspondingly arranged.
The motor 8041 that freezes drives coaxial elastic constant pressure roller 8043 to rotate, and elastic constant pressure roller 8043 is in the mistake of rotation
The galvanized wire that galvanized wire feeding mechanism 8044 is sent into and is arranged between elastic constant pressure roller 8043 is squeezed in journey, makes galvanized wire defeated from galvanized wire
It send in pipe 805 and exports.
As shown in fig. 6, the synchronous galvanized wire conveying mechanism 804 that freezes further includes two galvanized wire feeding mechanisms 8044, it is described
Freezing on the two chambers lateral wall of housing 8042, respectively there are one galvanized wire feeding mechanism 8044, each galvanized wire feeding mechanisms for installation
8044 lower end is correspondingly arranged with another indoor elastic constant pressure roller 8043 of the corresponding cavity for the housing 8042 that freezes.
Each galvanized wire feeding mechanism 8044 includes bottom plate 3 8045, bottom plate 2 8047, spring 8048, bottom plate one
8050th, two through tubes 8049 and two delivery pipes 8046；Described two 8049 one end of through tube sequentially pass through bottom plate 1
Two through-holes that two through-holes being equipped with and the housing 8042 that freezes are equipped with and being arranged on freeze in housing 8042, two through tubes
Be connected with spring 8048 between 8049 other ends and bottom plate 2 8047, described two 8046 one end of delivery pipe with bottom plate 3 8045
It is fixedly connected, two 8046 other ends of delivery pipe sequentially pass through bottom plate 2 8047, corresponding spring 8048 and corresponding perforation
Pipe 8049, which is arranged on, to freeze in housing 8042.
Galvanized wire is put into delivery pipe 8046, pulling down bottom plate 3 8045 makes delivery pipe 8046 be slided along through tube 8049
Enter to freeze in housing 8042, galvanized wire is hence into the housing 8042 that freezes, and passing through bottom plate 2 8047 compresses spring 8048, later
Bottom plate 3 8045 is unclamped, delivery pipe 8046 and bottom plate 2 8047 return to initial position under the action of spring 8048, and galvanized wire is in bullet
Continue to convey under the action of property constant pressure roller 8043.
As shown in fig. 7, the eccentric stiffener 808 includes eccentric motor 8081, eccentric frame 8082, eccentric block 8083 and installation
Plate 3 8084；The eccentric motor 8081 is mounted on eccentric frame 8082, output shaft and the eccentric block 8083 of eccentric motor 8081
The circular through hole 8085 that upper surface is equipped with is fixedly connected, and 8083 bottom surface of eccentric block passes through fixing axle with installing plate 3 8084
8086 are fixedly connected, and the circular through hole 8085 and 8086 eccentric setting of fixing axle, the installing plate 3 8084 are mounted on bias
On frame 8082, the double end burning torch 806 and air inlet pipe 807 are installed on installing plate 3 8084.Eccentric motor 8081 drives
Eccentric block 8083 rotates, and since circular through hole 8085 and the not coaxial eccentric of fixing axle 8086 are set, installing plate 3 8084 is inclined
It spins under the drive of heart block 8083 movement.
As shown in figure 8, the four station turnplates mechanism 9 includes four station turnplate framves 901, four station boards 902 and four burnings
Soldering iron case 903；The four station turnplates frame 901 is bolted in the middle part of 13 lower end of rack, and four station board 902 passes through
Bolt is fixedly mounted on four station turnplate framves 901, and the described four iron casees 903 that freeze are mounted by means of bolts on four stations
On plate 902.
The four station turnplates frame 901 includes rotary tray motor 9013, electronic-controlled power steering case 9012 and mounting bracket 9011；The peace
It shelves 9011 to be fixedly mounted in rack 13, the rotary tray motor 9013 and electronic-controlled power steering case 9012 are fixedly mounted on mounting bracket
On 9011, the output shaft of rotary tray motor 9013 is fixedly connected with the input shaft of electronic-controlled power steering case 9012, electronic-controlled power steering case 9012
Output shaft is vertically arranged with input shaft, and the output shaft top of electronic-controlled power steering case 9012 is fixedly connected with four station boards, 902 bottom surface.
Each iron case 903 that freezes includes freeze cylinder 9031, square frame 9032, movable plate 9033, fixed plate
9034 and screw rod 9035；The fixed plate 9034 and movable plate 9033 are arranged in square frame 9032,9034 He of fixed plate
9033 both ends of movable plate are slidably connected with square frame 9032, and described 9035 one end of screw rod passes through with 9034 one side of fixed plate
Bearing is rotatablely connected, and 9035 other end of screw rod is threadedly coupled with the threaded hole that 9032 corresponding side wall of square frame is equipped with, the burning
The piston rod outer end of welding cylinder 9031 is fixedly connected with movable plate 9033, and the cylinder body and square frame 9032 for the cylinder 9031 that freezes are solid
Fixed connection.
The cylinder 9031 that freezes pushes movable plate 9033 and is matched for clamping tightly pole group with fixed plate 9034.
Operation principle：The driven work of large-scale lead acid accumulator pole group bus-bar Full-automatic welding machine equipment of the present invention is functionally
Quinquepartite can be divided, be that pole group's overturning jacking and arrangement action, four station rotaries act respectively, the jacking of lead workbin and lead zero
Part is taken action, and the action of double end welding gun group automatic welding and pole group enter slot action, and pole group is conveyed by pole group's feeding mechanism 4
Extremely group's turning lifting mechanism 5, then the iron case that freezes onto four station turnplate mechanisms 9 is jacked by turning lifting mechanism 5
In 903, pole group is put into after the iron case 903 that freezes and arranges pole group by pole group's dressing mechanism 1, and the pole put in order group is passed through four stations
Rotating disk mechanism 9 rotates to lead part automatic charging conveying mechanism 7, and examination is first passed through on lead part automatic charging conveying mechanism 7
Lead part is put on the group of pole by lead part by manipulator 6, then rotates it to double end welding gun machine by four station turnplate mechanisms 9
Structure 8 rotates to production by four station turnplate mechanisms 9 again in the following, welded by double end burning torch 806, by the pole being welded group
Product conveying body 12, while all mechanisms are run, electric slot is just delivered to four by electric slot automatic feed conveying mechanism 11
The rotation of station turnplate mechanism 9 lower section, recycles manipulator 6 to put it into electric slot and is sent to down by product discharge conveying mechanism 12
One process.
The foregoing is only a preferred embodiment of the present invention, is not intended to restrict the invention, for the skill of this field
For art personnel, the invention may be variously modified and varied.All within the spirits and principles of the present invention, that is made any repaiies
Change, equivalent replacement, improvement etc., should all be included in the protection scope of the present invention.
Claims (10)
- The former 1. a kind of novel large lead acid accumulator pole group bus-bar automatically freezes, it is characterised in that：Including rack (13), pole group's dressing mechanism (1), pole group enter groove mechanism (2), hanging plate (3), pole group's feeding mechanism (4), Ji Qun turning liftings mechanism (5), manipulator (6), lead part automatic charging conveying mechanism (7), double end welding gun mechanism (8), four station turnplate mechanisms (9), electricity Slot fetching device (10), electric slot automatic feed conveying mechanism (11) and product discharge conveying mechanism (12)；The hanging plate (3) is horizontal Setting, hanging plate (3) bottom surface are fixedly connected with rack (13) top surface, and pole group's dressing mechanism (1) and pole group enter groove mechanism (2) On hanging plate (3), pole group's feeding mechanism (4) is fixedly connected with rack (13), the Ji Qun turning liftings mechanism (5) In rack (13) and positioned at the output of pole group's feeding mechanism (4), the four station turnplates mechanism (9) is mounted on machine It is disposed adjacent on frame (13) and with Ji Qun turning liftings mechanism (5), the lead part automatic charging conveying mechanism (7) and manipulator (6) component is installed in rack (13), and lead part automatic charging conveying mechanism (7) is adjacent with four station turnplate mechanisms (9) to be set It puts, manipulator (6) component is arranged on the top of lead part automatic charging conveying mechanism (7), the double end welding gun mechanism (8) Mounted on the middle part of rack (13) and four station turnplate mechanism (9) upper ends are arranged on, the electricity slot automatic feed conveying mechanism (11) it is installed in rack (13) and is arranged below four station turnplate mechanisms (9) with product discharge conveying mechanism (12).
- The former 2. a kind of novel large lead acid accumulator pole group bus-bar according to claim 1 automatically freezes, It is characterized in that：The Ji Qun turning liftings mechanism (5) including side plate (501), installing plate one (502), upset motor (503), Tilt lead screw guide rails (504), horizontal screw lead guide rail (505), U-shaped grip block (506) and U-shaped switching mechanism outline border (507)；It is described Side plate (501) is fixedly connected with rack (13), and the guide rail for tilting lead screw guide rails (504) tilts upwards is fixed on side plate (501) on, the sliding block for tilting lead screw guide rails (504) is fixedly connected with installing plate one (502), upset motor (503) installation On installing plate one (502), the rear end of the U-shaped switching mechanism outline border (507) is fixed with the output shaft of upset motor (503) to be connected It connects, U-shaped switching mechanism outline border (507) is arranged on above the output terminal of pole group's feeding mechanism (4), the horizontal screw lead guide rail (505) guide rail is horizontally set on the guide rail upper end for tilting lead screw guide rails (504) and is fixed in rack (13), and horizontal screw lead is led The sliding block of rail (505) is fixedly connected with U-shaped grip block (506).
- The former 3. a kind of novel large lead acid accumulator pole group bus-bar according to claim 1 automatically freezes, It is characterized in that：The lead part automatic charging conveying mechanism (7) includes lead workbin feed mechanism (701) and lead workbin liter Descending mechanism (702)；The lead workbin feed mechanism (701) is fixedly connected with rack (13), the lead workbin elevating mechanism (702) on lead workbin feeding conveying mechanism (701).
- The former 4. a kind of novel large lead acid accumulator pole group bus-bar according to claim 1 automatically freezes, It is characterized in that：The double end welding gun mechanism (8) includes connecting pole (801), traverse floor (802), welding gun elevating mechanism (803), freeze synchronous galvanized wire conveying mechanism (804), double end burning torch (806), air inlet pipe (807), eccentric stiffener (808), stream Amount controller (809) and two galvanized wire delivery pipes (805)；The connecting pole (801) is vertically arranged, connecting pole (801) upper end with Hanging plate (3) is fixedly connected with rack (13) bottom surface, and the traverse floor (802) is fixedly connected with connecting pole (801) lower end, described Welding gun elevating mechanism (803) and synchronous galvanized wire conveying mechanism (804) of freezing are slidably connected with traverse floor (802) side, institute It states two galvanized wire delivery pipes (805) and is each attached to and freeze on synchronous galvanized wire conveying mechanism (804), the double end burning torch (806) With air inlet pipe (807) by eccentric stiffener (808) on welding gun elevating mechanism (803), the point of double end burning torch (806) The lead end three that goes out of fire end, air inlet pipe (807) outlet side and two galvanized wire delivery pipes (805) is correspondingly arranged, double end burning torch (806) flow controller (809) is installed on.
- The former 5. a kind of novel large lead acid accumulator pole group bus-bar according to claim 4 automatically freezes, It is characterized in that：The welding gun elevating mechanism (803) includes telescopic cylinder (8031), welding gun sliding rail (8033), welding gun sliding block (8034) and installing plate two (8032)；The installing plate two (8032) is vertically arranged, installing plate two (8032) and traverse floor (802) it is slidably connected between, the welding gun sliding rail (8033) is fixedly connected with installing plate two (8032) leading flank, and the welding gun is slided Block (8034) is slidably connected with welding gun sliding rail (8033), telescopic rod outer end and the welding gun sliding block of the telescopic cylinder (8031) (8034) it is fixedly connected, the cylinder body of telescopic cylinder (8031) is fixedly connected with installing plate two (8032), the double end burning torch (806) and air inlet pipe (807) by eccentric stiffener (808) on welding gun sliding block (8034).
- The former 6. a kind of novel large lead acid accumulator pole group bus-bar according to claim 4 automatically freezes, It is characterized in that：The synchronous galvanized wire conveying mechanism (804) of freezing includes the housing that freezes (8042), two motors that freeze (8041), four elastic constant pressure rollers (8043) and galvanized wire feeding mechanism (8044)；Two are equipped in the housing that freezes (8042) A chamber, each chamber sidewall middle part of the housing that freezes (8042) offer the conveying connected with galvanized wire delivery pipe (805) and lead to Hole, each conveying through-hole both sides are all provided with flexible constant pressure roller (8043), and described four elastic constant pressure rollers (8043) are equal It is rotatablely connected with the housing that freezes (8042) madial wall, the output shaft of described two motors that freeze (8041) and the housing (8042) that freezes One of elastic constant pressure roller (8043) in two chambers corresponds coaxial arrangement and is fixedly connected, the housing that freezes (8042) respectively there are one galvanized wire feeding mechanism (8044), each galvanized wire feeding mechanisms (8044) for installation on two chambers lateral wall Submitting mouth be correspondingly arranged with another indoor elastic constant pressure roller (8043) of the corresponding cavity of the housing that freezes (8042).
- The former 7. a kind of novel large lead acid accumulator pole group bus-bar according to claim 4 automatically freezes, It is characterized in that：The eccentric stiffener (808) includes eccentric motor (8081), eccentric frame (8082), eccentric block (8083) and peace Loading board three (8084)；The eccentric motor (8081) on eccentric frame (8082), the output shaft of eccentric motor (8081) with The circular through hole (8085) that eccentric block (8083) upper surface is equipped with is fixedly connected, eccentric block (8083) bottom surface and installing plate three (8084) it is fixedly connected by fixing axle (8086), the circular through hole (8085) and fixing axle (8086) eccentric setting are described For installing plate three (8084) on eccentric frame (8082), the double end burning torch (806) and air inlet pipe (807) are installed in peace In loading board three (8084).
- The former 8. a kind of novel large lead acid accumulator pole group bus-bar according to claim 1 automatically freezes, It is characterized in that：The four station turnplates mechanism (9) is freezed including four station turnplate framves (901), four station boards (902) and four Iron case (903)；The four station turnplates frame (901) is fixed in the middle part of rack (13) lower end, the fixed peace of four station board (902) On four station turnplate framves (901), the described four iron casees (903) that freeze are fixedly mounted on four station boards (902).
- The former 9. a kind of novel large lead acid accumulator pole group bus-bar according to claim 1 automatically freezes, It is characterized in that：The four station turnplates frame (901) includes rotary tray motor (9013), electronic-controlled power steering case (9012) and mounting bracket (9011)；The mounting bracket (9011) is fixedly mounted in rack (13), the rotary tray motor (9013) and electronic-controlled power steering case (9012) it is fixedly mounted on mounting bracket (9011), the output shaft of rotary tray motor (9013) is defeated with electronic-controlled power steering case (9012) Enter axis to be fixedly connected, the output shaft of electronic-controlled power steering case (9012) is vertically arranged with input shaft, the output of electronic-controlled power steering case (9012) Axis top is fixedly connected with four station boards (902) bottom surface.
- The former 10. a kind of novel large lead acid accumulator pole group bus-bar according to claim 1 automatically freezes, It is characterized in that：Each iron case (903) that freezes includes freeze cylinder (9031), square frame (9032), movable plate (9033), fixed plate (9034) and screw rod (9035)；The fixed plate (9034) and movable plate (9033) are arranged at square box In frame (9032), fixed plate (9034) and movable plate (9033) both ends are slidably connected with square frame (9032), the screw rod (9035) one end is rotatablely connected with fixed plate (9034) one side, screw rod (9035) other end and square frame (9032) respective side The threaded hole that wall is equipped with is threadedly coupled, and the piston rod outer end of the cylinder that freezes (9031) is fixedly connected with movable plate (9033), The cylinder body of cylinder (9031) of freezing is fixedly connected with square frame (9032).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810082115.8A CN108161165A (en) | 2018-01-27 | 2018-01-27 | A kind of novel large lead acid accumulator pole group bus-bar automatically freezes former |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810082115.8A CN108161165A (en) | 2018-01-27 | 2018-01-27 | A kind of novel large lead acid accumulator pole group bus-bar automatically freezes former |
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| CN111715957A (en) * | 2020-05-20 | 2020-09-29 | 天能电池集团股份有限公司 | Device and method for automatically welding bus bar of storage battery |
| CN112615065A (en) * | 2020-12-23 | 2021-04-06 | 郴州市耐普电源有限公司 | Integrated structure for battery welding and boxing and welding and boxing method |
| CN117558880A (en) * | 2024-01-12 | 2024-02-13 | 淄博火炬机电设备有限责任公司 | Positive grid back cover system |
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| CN117558880B (en) * | 2024-01-12 | 2024-04-19 | 淄博火炬机电设备有限责任公司 | Positive grid back cover system |
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