CN105345335B - Aluminum alloy pattern plate welding system - Google Patents
Aluminum alloy pattern plate welding system Download PDFInfo
- Publication number
- CN105345335B CN105345335B CN201510934415.0A CN201510934415A CN105345335B CN 105345335 B CN105345335 B CN 105345335B CN 201510934415 A CN201510934415 A CN 201510934415A CN 105345335 B CN105345335 B CN 105345335B
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- CN
- China
- Prior art keywords
- fixed
- aluminum alloy
- cylinder
- alloy pattern
- pattern plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 66
- 238000003466 welding Methods 0.000 title claims abstract description 54
- 238000007906 compression Methods 0.000 claims abstract description 23
- 230000001681 protective Effects 0.000 claims abstract description 8
- 238000009434 installation Methods 0.000 description 9
- 238000005259 measurement Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminum Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 210000003437 Trachea Anatomy 0.000 description 2
- 241000486406 Trachea Species 0.000 description 2
- 238000007598 dipping method Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000009713 electroplating Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000006011 modification reaction Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 239000004411 aluminium Substances 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
Abstract
The present invention relates to welder technical field, a kind of more particularly to aluminum alloy pattern plate welding system, including protective fence, welding manipulator, air pump and support fixed mechanism, the protective fence is arranged on the welding manipulator, air pump and the outside for supporting fixed mechanism；The support fixed mechanism includes jacking cylinder, workbench, rotary cylinder, side cylinder, the jacking cylinder is fixed on the rear side of the workbench, the piston rod of jacking cylinder is connected with transverse axis, the both ends of the transverse axis are hinged with one end of depression bar respectively, the other end of the depression bar is connected with horizontal fixed mount, and longitudinally fixed frame is provided with the horizontal fixed mount；The bottom of the longitudinally fixed frame is fixed with fixed plate, and the fixed plate is provided with vertical compression cylinder；The left side of the workbench and rear side are respectively equipped with limited support block.The system is welded by automatic welding machinery hand to aluminum alloy pattern plate, using two sets of support fixed mechanisms, successively reciprocal welding, and then improve operating efficiency.
Description
Technical field
The present invention relates to welder technical field, more particularly to a kind of aluminum alloy pattern plate welding system.
Background technology
Welding technique is achieved in the weight industry such as Aeronautics and Astronautics and is widely applied, the fine or not direct shadow of welding quality
The quality to product quality is rung, directly affects overall performance.So improving welding technique, welding quality is improved to the modernization of industry
Play an important role, wherein improving electroplating equipment wielding machine, automatization level, the modernization for realizing welding procedure and equipment is to improve
One importance of welding quality, in general in welding production, welding displacement and the suitable welding of selection will be run into
The situation of position, is actually needed for this, occurs numerous positioners on the market, and all kinds of weld seams of welded piece are turned to
Optimum position, so as to avoid vertical position welding, overhead welding, improve welding quality and production efficiency.At present for large-scale aluminum alloy pattern plate is welded
When connecing, it will be unable to complete welding using traditional welding equipment, because aluminum dipping form plate bulk is larger, parts are more, tradition
It is usually that first critical piece is welded in welding technique, then fixes small parts and welded again, can not be disposably by all
Part fixes welding, so results in that operating efficiency is very low, and production capacity is low.
The content of the invention
It is an object of the invention to overcome the shortcomings of above-mentioned technology, and a kind of aluminum alloy pattern plate welding system is provided, can be once
Property parts whole to aluminum alloy pattern plate position.
The present invention to achieve the above object, using following technical scheme：A kind of aluminum alloy pattern plate welding system, it is characterised in that：
The electroplating equipment wielding machine is arranged on including protective fence, welding manipulator, air pump and support fixed mechanism, the protective fence
Hand, air pump and the outside for supporting fixed mechanism；The support fixed mechanism is two sets, and the welding manipulator is arranged on two sets
Support fixed mechanism between, the bottom of welding manipulator be connected with automatic rotating disk, it is described support fixed mechanism including jacking cylinder,
Workbench, rotary cylinder, side cylinder, the jacking cylinder are fixed on the rear side of the workbench, the piston rod of jacking cylinder with
Transverse axis is connected, and the one end of the both ends of the transverse axis respectively with depression bar is hinged, and the middle part of the depression bar is arranged on institute by depression bar seat
To state on workbench, the other end of the depression bar is connected with horizontal fixed mount, and longitudinally fixed frame is provided with the horizontal fixed mount,
The horizontal direction of the horizontal fixed mount is provided with dovetail groove, and the end of the longitudinally fixed frame is fixed with matches somebody with somebody with the dovetail groove
The sliding block of conjunction, the sliding block are bolted with the dovetail groove；The bottom of the longitudinally fixed frame is fixed with installation
The fixed plate in hole, the fixed plate are provided with least two vertical compression cylinders, consolidated on the piston rod of the vertical compression cylinder
Surely there is rubber head, the front end of the longitudinally fixed frame is provided with the switch for being used for controlling the vertical compression cylinder；The side cylinder is consolidated
The right side of the workbench is scheduled on, the piston rod of the side cylinder is connected with bar shaped briquetting, the left side of the workbench and rear side
It is respectively equipped with limited support block；The rotary cylinder is on the front portion of the workbench, the piston rod of the rotary cylinder
Hold-down head is installed.Relative to prior art, the present apparatus can the aluminum alloy pattern plate larger to volume be fixed, jacking cylinder is used for
Horizontal fixed mount is controlled to move up and down, the length direction of horizontal fixed mount fixes several longitudinally fixed framves, and quantity is according to aluminum dipping form
Depending on the length of plate, fixed plate of the installation with mounting hole on longitudinally fixed frame, multiple vertical pressures can be installed by mounting hole
Tight cylinder, the buttress brace inside aluminum alloy pattern plate can be compressed by vertical compression cylinder, the quantity of longitudinally fixed frame and buttress brace
Depending on quantity, and mutual distance is identical with the distance between buttress brace, and two adjacent buttress braces of measurement are just eliminated in welding
The distance between, it is directly placed at the bottom of vertical compression cylinder, the welding for the surrounding baffle plate of aluminum alloy pattern plate, the present apparatus
First two baffle plates are carried out with limited support block spacing, both sides, side are compressed using side cylinder in addition, opposite side, also
It is that the side that aluminum alloy pattern plate enters is fixed using rotary cylinder, the purpose using rotary cylinder is entered for the ease of aluminum alloy pattern plate
Enter.Welded by the present apparatus, the original paper installation rate on aluminum alloy pattern plate greatly improves, and position is accurate, substantially increases weldering
Connect quality.By dovetail groove can the longitudinally fixed frame of transverse shifting to suitable position, be easy to according to buttress brace on aluminum alloy pattern plate
Width and adjust.
Preferably, the front portion of the workbench is provided with aluminum alloy pattern plate carriage, and the aluminum alloy pattern plate carriage is provided with ball grooves,
Ball is provided with the ball grooves.Because aluminum alloy pattern plate is very heavy, volume is big, in order that aluminum alloy pattern plate is smoothly entered on workbench,
In the position of import, ball is set, it is time saving this makes it possible to make aluminum alloy pattern plate enter on workbench using the mode for rolling connection
It is laborsaving.
Preferably, wire casing is carried on the longitudinally fixed frame.Due at least installing two vertical compression cylinders in fixed plate,
That is four tracheaes are needed, if the operation of machine will be influenceed by leaving about, by setting wire casing tracheae can be put into line
It is attractive in appearance and do not influence work in groove.
The beneficial effects of the invention are as follows:Relative to prior art, the system is entered by automatic welding machinery hand to aluminum alloy pattern plate
Row welding, using two sets of support fixed mechanisms, manipulator first welds to the aluminum alloy pattern plate on wherein a set of support fixed mechanism,
Another set of support fixed mechanism is used for the part for assembling aluminum alloy pattern plate, and fixed after being completed, now manipulator is welded complete
Into a set of aluminum alloy pattern plate, rotate 180 ° and the aluminum alloy pattern plate on another set of support fixed mechanism is welded, upper a set of fixed machine of support
The aluminum alloy pattern plate of structure assembles fixation again after removing, successively back and forth, and then improve operating efficiency.
By support fixed mechanism can the aluminum alloy pattern plate larger to volume be fixed, jacking cylinder is used to controlling laterally solid
Determine frame to move up and down, the length direction of horizontal fixed mount fixes several longitudinally fixed framves, quantity according to the length of aluminum alloy pattern plate and
Fixed, fixed plate of the installation with mounting hole, can install multiple vertical compression cylinders by mounting hole, pass through on longitudinally fixed frame
Vertical compression cylinder can compress the buttress brace inside aluminum alloy pattern plate, depending on the quantity of longitudinally fixed frame and the quantity of buttress brace, and
Mutual distance is identical with the distance between buttress brace, and the distance between two adjacent buttress braces of measurement is just eliminated in welding,
The bottom of vertical compression cylinder is directly placed at, the welding for the surrounding baffle plate of aluminum alloy pattern plate, the present apparatus is first by two gears
Plate is carried out spacing with limited support block, and both sides, side are compressed using side cylinder in addition, and opposite side, that is, aluminum alloy pattern plate enter
The side entered is fixed using rotary cylinder, and the purpose using rotary cylinder is entered for the ease of aluminum alloy pattern plate.By this dress
Put and welded, the original paper installation rate on aluminum alloy pattern plate greatly improves, and position is accurate, substantially increases welding quality.Pass through
Dovetail groove can the longitudinally fixed frame of transverse shifting to suitable position, be easy to be adjusted according to the width of buttress brace on aluminum alloy pattern plate.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention;
Fig. 2 is the structural representation that fixed mechanism is supported in the present invention.
Embodiment
Below in conjunction with the accompanying drawings and preferred embodiment describes the embodiment of the present invention in detail.A kind of as shown in figure 1, aluminium
Template welding system, including protective fence 1, welding manipulator 2, air pump 3 and support fixed mechanism 4, the protective fence are set
Put in the welding manipulator, air pump and the outside for supporting fixed mechanism；The support fixed mechanism is two sets, the welding
Manipulator is arranged between two sets of support fixed mechanisms, and the bottom of welding manipulator is connected with automatic rotating disk 26.The system passes through
Automatic welding machinery hand welds to aluminum alloy pattern plate, and using two sets of support fixed mechanisms, manipulator is first solid to wherein a set of support
The aluminum alloy pattern plate determined in mechanism is welded, and another set of support fixed mechanism is used for the part for assembling aluminum alloy pattern plate, after being completed
Fixed, now manipulator is welded completes a set of aluminum alloy pattern plate, rotates 180 ° to the aluminum alloy pattern plate on another set of support fixed mechanism
Welded, it is upper it is a set of support fixed mechanism aluminum alloy pattern plate remove after assemble fixation again, successively back and forth, so improve work effect
Rate.
The support fixed mechanism includes jacking cylinder 5, workbench 6, rotary cylinder 7, side cylinder 8, the jacking cylinder
Be fixed on the rear side of the workbench, the piston rod of jacking cylinder is connected with transverse axis 9, the both ends of the transverse axis respectively with depression bar 10
One end be hinged, the middle part of the depression bar is arranged on the workbench by depression bar seat 11, the other end of the depression bar with it is horizontal
Connected to fixed mount 12, longitudinally fixed frame 13 is installed on the horizontal fixed mount, on the horizontal direction of the horizontal fixed mount
Provided with dovetail groove 14, the end of the longitudinally fixed frame is fixed with the sliding block 15 coordinated with the dovetail groove, the sliding block and institute
Dovetail groove is stated to be bolted；The bottom of the longitudinally fixed frame is fixed with the fixed plate 16 with mounting hole, the fixation
Plate is provided with least two vertical compression cylinders 17, and rubber head, the longitudinal direction are fixed with the piston rod of the vertical compression cylinder
The front end of fixed mount is provided with the switch 18 for being used for controlling the vertical compression cylinder；The side cylinder is fixed on the workbench
Right side, the piston rod of the side cylinder are connected with bar shaped briquetting 19, and the left side of the workbench and rear side are respectively equipped with spacing branch
Bracer 20；The rotary cylinder is arranged on the front portion of the workbench, and hold-down head is provided with the piston rod of the rotary cylinder
21.Relative to prior art, the present apparatus can the aluminum alloy pattern plate larger to volume be fixed, jacking cylinder is used to controlling laterally solid
Determine frame to move up and down, the length direction of horizontal fixed mount fixes several longitudinally fixed framves, quantity according to the length of aluminum alloy pattern plate and
Fixed, fixed plate of the installation with mounting hole, can install multiple vertical compression cylinders by mounting hole, pass through on longitudinally fixed frame
Vertical compression cylinder can compress the buttress brace inside aluminum alloy pattern plate, depending on the quantity of longitudinally fixed frame and the quantity of buttress brace, and
Mutual distance is identical with the distance between buttress brace, and the distance between two adjacent buttress braces of measurement is just eliminated in welding,
The bottom of vertical compression cylinder is directly placed at, the welding for the surrounding baffle plate of aluminum alloy pattern plate, the present apparatus is first by two gears
Plate is carried out spacing with limited support block, and both sides, side are compressed using side cylinder in addition, and opposite side, that is, aluminum alloy pattern plate enter
The side entered is fixed using rotary cylinder, and the purpose using rotary cylinder is entered for the ease of aluminum alloy pattern plate.By this dress
Put and welded, the original paper installation rate on aluminum alloy pattern plate greatly improves, and position is accurate, substantially increases welding quality.Pass through
Dovetail groove can the longitudinally fixed frame of transverse shifting to suitable position, be easy to be adjusted according to the width of buttress brace on aluminum alloy pattern plate.
The front portion of the workbench is provided with aluminum alloy pattern plate carriage 22, and the aluminum alloy pattern plate carriage is provided with ball grooves, described
Ball 23 is provided with ball grooves.Because aluminum alloy pattern plate is very heavy, volume is big, in order that aluminum alloy pattern plate is smoothly entered on workbench,
The position of import sets ball, this makes it possible to make aluminum alloy pattern plate enter on workbench using the mode for rolling connection, time saving province
Power.
Due at least installing two vertical compression cylinders in fixed plate, that is to say, that need four tracheaes, if leave about by
The operation of machine is influenceed, therefore, the present apparatus carries wire casing 24 on the longitudinally fixed frame.By setting wire casing can be by tracheae
It is put into wire casing, it is attractive in appearance and do not influence work.
The present apparatus can the aluminum alloy pattern plate larger to volume be fixed, jacking cylinder is used to control and move down on horizontal fixed mount
Dynamic, the length direction of horizontal fixed mount fixes several longitudinally fixed framves, and quantity is longitudinally fixed depending on the length of aluminum alloy pattern plate
Fixed plate of the installation with mounting hole, can install multiple vertical compression cylinders by mounting hole, pass through vertical compression gas on frame
Cylinder can compress the buttress brace inside aluminum alloy pattern plate, depending on the quantity of longitudinally fixed frame and the quantity of buttress brace, and mutual distance with
The distance between buttress brace is identical, and the distance between two adjacent buttress braces of measurement is just eliminated in welding, is directly placed at
The bottom of vertical compression cylinder, the welding for the surrounding baffle plate of aluminum alloy pattern plate, the present apparatus is first by two baffle plates with spacing branch
Bracer progress is spacing, and both sides, side are compressed using side cylinder in addition, opposite side, that is, the side that aluminum alloy pattern plate enters is adopted
It is fixed with rotary cylinder, the purpose using rotary cylinder is entered for the ease of aluminum alloy pattern plate.Welded by the present apparatus,
Original paper installation rate on aluminum alloy pattern plate greatly improves, and position is accurate, substantially increases welding quality.Can be horizontal by dovetail groove
To the longitudinally fixed frame of movement to suitable position, it is easy to be adjusted according to the width of buttress brace on aluminum alloy pattern plate.
Described above is only the preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art
For member, under the premise without departing from the principles of the invention, some improvements and modifications can also be made, these improvements and modifications also should
It is considered as protection scope of the present invention.
Claims (2)
- A kind of 1. aluminum alloy pattern plate welding system, it is characterised in that：Fixed including protective fence, welding manipulator, air pump and support Mechanism, the protective fence are arranged on the welding manipulator, air pump and the outside for supporting fixed mechanism；The support is fixed Mechanism is two sets, and the welding manipulator is arranged between two sets of support fixed mechanisms, the bottom of welding manipulator and from turn Disk connects, and the support fixed mechanism includes jacking cylinder, workbench, rotary cylinder, side cylinder, and the jacking cylinder is fixed on The rear side of the workbench, the piston rod of jacking cylinder are connected with transverse axis, and the both ends of the transverse axis are cut with scissors with one end of depression bar respectively Connect, the middle part of the depression bar is arranged on the workbench by depression bar seat, and the other end of the depression bar connects with horizontal fixed mount Connect, longitudinally fixed frame is installed, the horizontal direction of the horizontal fixed mount is provided with dovetail groove, described on the horizontal fixed mount The end of longitudinally fixed frame is fixed with the sliding block coordinated with the dovetail groove, and the sliding block is consolidated with the dovetail groove by bolt It is fixed；The bottom of the longitudinally fixed frame is fixed with the fixed plate with mounting hole, and it is vertical that the fixed plate is provided with least two Compression cylinder, rubber head is fixed with the piston rod of the vertical compression cylinder, the front end of the longitudinally fixed frame, which is provided with, to be used to control Make the switch of the vertical compression cylinder；The side cylinder is fixed on the right side of the workbench, the piston rod of the side cylinder It is connected with bar shaped briquetting, the left side of the workbench and rear side are respectively equipped with limited support block；The rotary cylinder is arranged on institute The front portion of workbench is stated, hold-down head is installed on the piston rod of the rotary cylinder；The front portion of the workbench is provided with aluminum alloy pattern plate Carriage, the aluminum alloy pattern plate carriage are provided with ball grooves, ball are provided with the ball grooves.
- 2. aluminum alloy pattern plate welding system according to claim 1, it is characterised in that：Wire casing is carried on the longitudinally fixed frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510934415.0A CN105345335B (en) | 2015-12-15 | 2015-12-15 | Aluminum alloy pattern plate welding system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510934415.0A CN105345335B (en) | 2015-12-15 | 2015-12-15 | Aluminum alloy pattern plate welding system |
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| Publication Number | Publication Date |
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| CN105345335A CN105345335A (en) | 2016-02-24 |
| CN105345335B true CN105345335B (en) | 2017-12-29 |
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| CN201510934415.0A Active CN105345335B (en) | 2015-12-15 | 2015-12-15 | Aluminum alloy pattern plate welding system |
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Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106392412A (en) * | 2016-07-04 | 2017-02-15 | 浙江谊科建筑技术发展有限公司 | Support for aluminum formwork welding by robot |
| CN107052676B (en) * | 2017-05-04 | 2019-03-15 | 山东诺博泰智能科技有限公司 | The angular gusset clamping mechanism of semi-automatic aluminum alloy pattern plate welder |
| CN107081551B (en) * | 2017-05-04 | 2019-05-14 | 山东诺博泰智能科技有限公司 | Automatic opening device for aluminum alloy pattern plate automatic welding device |
| CN107030440B (en) * | 2017-05-10 | 2018-12-28 | 山东诺博泰智能科技有限公司 | Semi-automatic aluminum alloy pattern plate welder |
| CN107138899A (en) * | 2017-06-21 | 2017-09-08 | 山东新活新材料科技有限公司 | Aluminum alloy mould plate welds positioning fixture bench |
| CN107649763A (en) * | 2017-11-14 | 2018-02-02 | 广东泰格威机器人科技有限公司 | A kind of aluminum alloy pattern plate welding system |
| CN107717304A (en) * | 2017-11-14 | 2018-02-23 | 广东泰格威机器人科技有限公司 | A kind of stationary fixture for aluminum dipping form plate weld |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JPS60121073A (en) * | 1983-12-05 | 1985-06-28 | Mitsui Eng & Shipbuild Co Ltd | Automatic welding system |
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|---|---|---|---|---|
| CN203725955U (en) * | 2014-01-24 | 2014-07-23 | 广东合迪科技有限公司 | Aluminum template welding device |
| CN204209292U (en) * | 2014-07-31 | 2015-03-18 | 广东南海新美建筑铝模板有限公司 | A kind of building aluminum alloy pattern plate welding equipment |
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| CN105345335A (en) | 2016-02-24 |
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